Caterpillarpetroleum productspetroleum transmission

Caterpillar TH48-E80

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar TH48-E80 is a well service transmission designed for the oil and gas industry. It delivers 1715 bkW (2300 bhp) gross input power. The unit weighs 2213 kg (4878 lb). It measures 1984.4 mm (78.13 in) in length. The transmission uses a straight spur planetary gear type. It offers 8 forward gears and 0 reverse gears. Ideal applications include pressure pumping, kill mud pumps, coil tubing pump support, nitrogen units, and acidizing units. The TH48-E80 is optimized for use with Cat 3512B, Cat 3512C, and Cummins QSK50 engines.

The TH48-E80 replaced earlier TH48 series transmissions in the petroleum lineup. It succeeded the TH48-E70 in the product line. The TH48-E80 handles higher input power than the E70 variant. It supports 8F/0R gear configurations. The transmission uses Cat Transmission/Drive Train Oil-4 (TDTO). It features an integral torque converter with a 2.20 stall torque ratio. The unit uses electro-hydraulic fully modulated clutches. It includes a 10 micron synthetic cartridge remote mount filter. The TH48-E80 remains relevant in the used market for retrofitting older well service units. It provides durability for high-torque applications.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar TH48-E80 specifications

Engine

Compatible Engine ModelsCat 3512B, Cat 3512C, Cummins QSK50 (optimized use); Cummins QSK45 listed in standard equipment
Gross Input Power1715 bkW (2300 bhp)
Gross Peak Input Torque9024 N·m (6556 ft-lb)
Rated Input Speed1900 r/min

Weights

Transmission Weight2213 kg (4878 lb)

Dimensions

Length1984.4 mm (78.13 in)
Width859.9 mm (33.85 in)
Height1177 mm (46.34 in)

Performance

Gear Configuration8 Forward / 0 Reverse
Gear Ratios1F: 3.34, 2F: 2.45, 3F: 2.20, 4F: 1.81, 5F: 1.62, 6F: 1.36, 7F: 1.19, 8F: 1.00
Gear TypeStraight spur planetary
Torque Converter Stall Ratio2.20
Torque Converter SeriesTC58927-ESLF
Transmission RotationInput: counterclockwise; Output: counterclockwise (as viewed from rear)

Service capacities (summary)

Hydraulic Fill CapacityApprox. 152 L (40 gal), subject to cooler size, lines, and installation
Oil System FluidCat Transmission/Drive Train Oil-4 (TDTO)
Filter Type10 micron synthetic, cartridge remote mount

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

TH48-E80 fluids & capacities

SystemCapacityRecommended fluid
Transmission/Drive Train Hydraulic System152 L (40 gal)Cat Transmission/Drive Train Oil-4 (TDTO)

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar TH48-E80 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level.
  • Check hydraulic fluid level.
  • Check coolant level.
  • Drain water from fuel separator.
  • Inspect air filter restriction indicator.
  • Check for fluid leaks.
Every 250 h
  • Change engine oil and filter.
  • Grease all pivot points.
  • Check fluid levels.
  • Perform visual inspection.
  • Service air filter.
  • Inspect belts and hoses.
Every 500 h
  • Replace fuel filter.
  • Replace hydraulic return filter.
  • Service battery.
  • Inspect undercarriage.
  • Test coolant.
  • Check transmission oil level.
Every 1,000 h
  • Perform hydraulic oil sample analysis.
  • Service final drive oil.
  • Inspect turbocharger.
  • Torque ROPS bolts.
  • Measure wear components.
  • Replace worn belts and hoses.
Every 2,000 h
  • Change hydraulic oil.
  • Flush coolant system.
  • Service transmission.
  • Perform comprehensive structural inspection.
  • Evaluate major components.
  • Replace coolant.

Servicing the TH48-E80 beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor transmission oil condition using Scheduled Oil Sampling (S.O.S). Check for wear metals in the Cat Transmission/Drive Train Oil-4 (TDTO). Inspect the 10 micron synthetic cartridge remote mount filter for contamination. Verify hydraulic fill capacity of approximately 152 L (40 gal) during service. Check sump oil temperatures against operating limits. Analyze coolant for glycol content and corrosion inhibitors. Track engine oil viscosity and fuel dilution in the Cat 3512B or Cummins QSK50 engine. Early detection of ferrous particles prevents clutch wear.

Corrective & Common Repairs

Address torque converter issues by checking for air or water in the sight gauge. Ensure the transmission runs in NEUTRAL at operating temperature for accurate oil level readings. Use a magnet to separate ferrous particles from nonferrous debris during visual checks. Inspect the integral torque converter series TC58927-ESLF for seal leaks. Replace worn electro-hydraulic clutches if modulation fails. Check the SAE #0 flywheel input connection for alignment. Verify the GWB 390.60/GWB 390.65 output yoke mounting bolts.

Overhaul & Rebuild Points

Rebuild the straight spur planetary gear set at 2000-hour intervals or upon failure. Replace all multidisc clutches if slip exceeds specifications. Inspect the 8F/0R gear ratios for wear. Check the 2.20 stall torque ratio of the torque converter. Service the final drive oil and swing drive oil. Inspect the SAE 8 bolt (J704) Power Take-Off drive mounting. Replace the Electronic Clutch Pressure Control (ECPC) valves if software codes do not match. Evaluate the 24V electrical system and SAE J1939 data link integrity.

Seasonal & Environment Servicing

Adjust intervals for dust, sand, or quarry environments. Clean radiator and oil cooler fins daily in dusty conditions. Check air filter primary element more frequently. Inspect hydraulic hoses for abrasion from debris. Verify track tension and shoe condition for stable mounting. Check coolant level and cap integrity before cold starts. Drain water from the fuel separator daily in humid climates. Inspect the 2 oil cooler lines for leaks. Ensure the 2200+ dealer network support is available for regional service.

TH48-E80 common service parts

Part numberPart
328-3655Filter Element As-OilCheck fitment →
1R-1809Filter Element-OilCheck fitment →
244-0393Filter Element-TransmissionCheck fitment →
244-0395Filter Element-TransmissionCheck fitment →
9S-8752Nut-FullCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

TH48-E80 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
110-0Engine Coolant Temperature — Above NormalLow coolant level, failed thermostat, or water pump issueInspect cooling system, refill coolant, test thermostat
110-3Engine Coolant Temperature Sensor — Voltage HighOpen circuit or sensor failureCheck wiring; replace sensor if confirmed faulty
174-3Engine Fuel Temperature — Voltage Above NormalOpen circuit in sensor wiringInspect harness and replace sensor if necessary
190-8Engine Speed — Abnormal FrequencySpeed sensor air gap, sensor failure, or tone ring damageCheck sensor gap; test speed sensor and tone ring
41-38-Volt DC Supply — Voltage Above NormalShort to power on 8V reference circuitInspect sensors sharing the 8V supply and isolate fault
41-48-Volt DC Supply — Voltage Below NormalShort to ground on 8V reference circuitDisconnect sensors one at a time to locate short
2348-9SAE J1939 Data Link #2 — Abnormal Update RateCAN bus wiring damage or termination faultCheck CAN wiring and measure termination resistance
E360 (High)Engine Coolant Temperature — HighLow coolant, failed thermostat, or water pump issueDiagnose cooling system; do not operate until resolved
E361 (High)Engine Coolant Temperature — Very High (Shutdown)Severe cooling system failureEngine shutdown required; perform full cooling system diagnosis
2458-2DPF #1 Differential Pressure — ErraticPlugged pressure ports or failing sensorClean pressure ports; test sensor; verify DPF soot load

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

TH48-E80 attachments & work tools

Pressure Pumping Units

The TH48-E80 is optimized for pressure pumping applications, providing the necessary power transmission for high-torque demands. It connects to the prime mover via an SAE #0 flywheel interface and delivers power through a GWB 390.60 or GWB 390.65 output yoke. The unit supports 8 forward and 0 reverse gears with ratios ranging from 3.34 to 1.00 to match pump speed requirements.

Kill Mud Pump Support

Configured for kill mud pump drive, the transmission utilizes an integral torque converter with a stall torque ratio of 2.20 to handle shock loads. The electro-hydraulic fully modulated clutches are oil-cooled and controlled by Cat Electronic Clutch Pressure Control (ECPC). This setup ensures smooth engagement and precise speed control for mud pumping operations.

Coil Tubing Pump Support

For coil tubing pump support, the TH48-E80 offers a rated input speed of 1900 r/min and a gross input power of 1715 bkW (2300 bhp). The straight spur planetary gear type provides durable power transfer for continuous duty cycles. The unit includes a Power Take-Off drive with an SAE 8 bolt (J704) mounting type for auxiliary equipment integration.

Nitrogen and Acidizing Units

The transmission is suitable for nitrogen and acidizing unit applications where variable speed control is critical. It operates with Cat Transmission/Drive Train Oil-4 (TDTO) and requires a hydraulic fill capacity of approximately 152 L (40 gal). The electronic control unit communicates via an SAE J1939 data link for system monitoring and diagnostics.

Engine Compatibility

The TH48-E80 is optimized for use with Cat 3512B, Cat 3512C, and Cummins QSK50 engines. Input rotation is counterclockwise, and output rotation is counterclockwise as viewed from the rear. The gross peak input torque capacity is 9024 N·m (6556 ft-lb) at the rated input speed.

Mounting and Dimensions

The transmission weighs 2213 kg (4878 lb) with overall dimensions of 1984.4 mm (78.13 in) in length, 859.9 mm (33.85 in) in width, and 1177.0 mm (46.34 in) in height. Structural application is subject to Caterpillar approval, and the unit requires two oil cooler lines and one electrical connector for installation.

All TH48-E80 assemblies by section

Every catalogued assembly group for the Caterpillar TH48-E80. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Basic Transmission
261-3046 Gear Gp-Transfer -Pump Drive
1T***43Ball Bearing1
26***46Gear Group-Transfer; -Pump Drive1
26***84Shaft1
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261-3043 Planetary Gp-Transfer Gear -Speed Increase
03***29Bolt; (1/4-20x0.347-In)8
09***40Ring; (Retaining)1
26***43Planetary Group-Transfer Gear; -Speed Increase1
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258-8742 Planetary Gp-Transmission
06***58Ball Bearing1
09***13Ring1
09***40Ring; (Retaining)1
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291-3730 Planetary Gp-Transmission
06***58Ball Bearing1
09***40Ring; (Retaining)1
09***42Ring-Retaining1
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267-7506 Power Train Ar
25***40Transmission Ar1
26***44Coupling Group-Flexible; -Engine, Converter1
26***70Plate & Film Group1
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315-0054 Transmission Ar
24***21Filter Group-Oil; -Transmission2
25***43Torque Converter Group1
26***41Housing Group-Torque Converter1
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315-0051 Transmission Ar
26***70Plate & Film Group1
27***50Electronics Group-Power Train1
29***61Mounting Group-Torque Converter1
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325-4676 Transmission Ar
25***41Control Group-Transmission Hydraulic1
25***43Torque Converter Group1
26***41Housing Group-Torque Converter1
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315-0052 Transmission Ar
26***70Plate & Film Group1
27***50Electronics Group-Power Train1
29***15Flywheel Group1
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315-0053 Transmission Ar
24***21Filter Group-Oil; -Transmission2
25***43Torque Converter Group1
26***41Housing Group-Torque Converter1
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290-3262 Transmission Ar
24***21Filter Group-Oil; -Transmission2
24***93Filter Element-Transmission1
24***95Filter Element-Transmission1
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290-0059 Transmission Ar
26***70Plate & Film Group1
29***59Transmission Ar1
29***62Transmission Ar1
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308-5698 Transmission Ar
26***70Plate & Film Group1
29***61Mounting Group-Torque Converter1
30***98Transmission Ar1
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295-9193 Transmission Ar
26***70Plate & Film Group1
29***62Transmission Ar1
29***93Transmission Ar1
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Electrical System
329-3333 Electronics Gp-Power Train
32***25Software Group-Power Train1
32***26Service Group-Power Train1
32***33Electronics Group-Power Train1
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273-3750 Electronics Gp-Power Train
27***50Electronics Group-Power Train1
32***04Software Group-Power Train1
32***05Service Group-Power Train1
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198-8761 Sensor Gp-Position
19***61Sensor Group-Position; (Transmission Speed)1
7B***42Bolt, Hex. Hd., 1/4in.-20 N.C. X 1 1/4in.2
7T***76Spacer; (1.22-mm Thk)1
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216-0280 Sensor Gp-Position
21***80Sensor Group-Position; (Transmission Speed)1
7B***42Bolt, Hex. Hd., 1/4in.-20 N.C. X 1 1/4in.2
7T***76Spacer; (1.22-mm Thk)1
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201-6615 Sensor Gp-Speed
13***60Bracket1
18***29Harness As-Sensor; (Speed)1
20***15Sensor Group-Speed; -Low Output1
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9x-5392 Sensor Gp-Speed
17***49Strap; (Marker)1
18***35Pin-Connector; (16-Ga To 18-Ga)2
8T***32Receptacle-Connector; (3-Pin)(Throttle Position Sensor)1
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3e-8700 Sensor Gp-Temperature
10***08Kit; (Connecting Plug) (3 Pin) (Includes Plug As And Wedge)1
10***13Seal; (3 Pin Plug)1
3E***00Sensor Group-Temperature; -Transmission Oil1
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164-7577 Switch Gp-Bypass
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
16***77Switch Group-Bypass; -Xmsn Lubrication Supply Filter-Xmsn Lubrication Charge Filter-Hoist Screen-Tc, Front Brake Cooling-Transmission Oil Filter-Rear Axle Oil Filter1
18***35Pin-Connector; (16-Ga To 18-Ga)2
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267-7489 Wiring Gp-Electronic Control
11***83Socket-Lamp1
11***84Terminal-Receptacle; (16-Ga To 18-Ga)2
15***76Mount-Isolation8
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261-3055 Wiring Gp-Transmission
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)2
13***00Clip; (Tab)1
13***01Clip1
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Service Equipment And Supplies
261-3070 Plate & Film Gp
26***70Plate & Film Group1
7E***00Film-Information; (Lift Eye Location)5
8T***71Plate-Serial Number On Back Of Moldboard-Near Top At Right End1
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Transmission Case &Amp; Mounting
261-3042 Case & Parts Gp-Planetary
09***83Plug, Tapered2
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter3
0T***72Bolt; 7/16" Diameter X 1 1/2" Length Generator To Engine8
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261-3053 Cover Gp-Shipping
1F***58Nut-Full; (1/2-13-Thd)(Air Lines)4
26***53Cover Group-Shipping1
26***98Cover-Shipping1
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Transmission Input
284-9298 Coupling Gp-Flexible
13***01Bolt; (M16x2x80-mm)12
28***80Washer; (16.3x31.5x1.75-mm Thk)12
28***35Seal-O-Ring1
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285-7262 Coupling Gp-Flexible
28***35Seal-O-Ring1
28***91Coupling As1
28***95Bearing-Sleeve1
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261-3044 Coupling Gp-Flexible -Engine, Converter
26***44Coupling Group-Flexible; -Engine, Converter1
26***75Coupling As1
5P***39Washer-Hard; (28x42x4-mm Thk)12
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285-7261 Coupling Gp-Flexible -Engine, Converter
28***90Coupling As1
28***61Coupling Group-Flexible; -Engine, Converter1
8M***30Bolt-12 Point Head (1/2-13x1.25in); (1/2-13x1.25-In)16
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297-1462 Flywheel Gp
13***01Bolt; (M16x2x80-mm)12
28***80Washer; (16.3x31.5x1.75-mm Thk)12
28***63Flywheel1
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296-6515 Flywheel Gp
13***01Bolt; (M16x2x80-mm)12
28***80Washer; (16.3x31.5x1.75-mm Thk)12
29***06Flywheel1
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261-3047 Gear Gp-Idler -Pump Drive, Upper
26***47Gear Group-Idler; -Pump Drive, Upper1
26***96Shaft1
26***97Gear; (39-Teeth)1
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261-3049 Gear Gp-Idler -Auxiliary Pump
0T***20Bolt (1.25 In. Long X .438 In. Dia.)8
11***24Washer; (12.2x16x3-mm Thk)10
18***69Gasket1
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261-3041 Housing Gp-Torque Converter
03***13Seal-O-Ring2
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly6
0T***18Bolt Strap To Front Cover10
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292-3561 Mounting Gp-Torque Converter
29***61Mounting Group-Torque Converter1
4K***75Bolt-12 Point Head 38.1mm (1.501in) Long15
8M***30Bolt-12 Point Head (1/2-13x1.25in); (1/2-13x1.25-In)1
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258-8743 Torque Converter Gp
0S***66Bolt-Pulley To Crankshaft Adapter24
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly8
0S***95Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard12
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Transmission Oil System
9w-4119 Actuator Gp-Rotary
1B***75Bolt (" " " ); Bolt ( " " " )2
1J***71Seal (10.52 Degrees I.D.); Seal-O-Ring -- To Adapter2
3F***52Ball (Small)1
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249-2304 Base Gp-Oil Filter -Transmission
13***98Spring1
16***77Switch Group-Bypass; -Xmsn Lubrication Supply Filter-Xmsn Lubrication Charge Filter-Hoist Screen-Tc, Front Brake Cooling-Transmission Oil Filter-Rear Axle Oil Filter1
24***04Base Group-Oil Filter; -Transmission1
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333-9310 Base Gp-Oil Filter -Transmission
16***77Switch Group-Bypass; -Xmsn Lubrication Supply Filter-Xmsn Lubrication Charge Filter-Hoist Screen-Tc, Front Brake Cooling-Transmission Oil Filter-Rear Axle Oil Filter1
2S***78Seal-O-Ring (Id=37.47mm)1
33***10Sealing Washer, Base Group-Oil Filter; -Transmission1
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258-8741 Control Gp-Transmission Hyd
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold2
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case2
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case2
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314-9942 Control Gp-Transmission Hyd
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold2
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case2
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case2
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244-0121 Filter Gp-Oil
13***29Seal-O-Ring1
1R***09Filter Element-Oil; (Ultra High Efficiency)(Power Train)1
24***21Filter Group-Oil; -Transmission1
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333-6434 Filter Gp-Oil
13***29Seal-O-Ring1
32***67Housing Group-Filter1
32***55Filter Element As-Oil; (Advanced Efficiency)(Power Train)1
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261-3051 Manifold Gp-Control -Relief Valves
06***55Seal-O-Ring (Id=47.22mm)1
0S***85Bolt; 12.7 mm (1/2") Diameter X 38.1 mm (1 1/2") Length Generator To Engine4
13***00Clip; (Tab)1
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261-3048 Pump Gp-Gear
03***31Seal-O-Ring2
0S***95Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard2
0T***72Bolt; 7/16" Diameter X 1 1/2" Length Generator To Engine8
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261-3050 Valve Gp-Lockup Clutch & Sync
03***70Seal-O-Ring; (7.59mm Id)3
06***40Seal-O-Ring (Id=37.69mm)1
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)4
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312-4306 Valve Gp-Lockup Clutch & Sync
26***50Valve Group-Lockup Clutch & Sync1
31***06Valve Group-Lockup Clutch & Sync1
5B***03Bolt -12.7 cm(5 In.) Long-Location "D"1
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261-3378 Valve Gp-Pressure Control
16***78Body-Load Piston6
1S***36Retainer1
1S***38Ring-Retaining1
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314-9930 Valve Gp-Selector & Press Cont
03***30Bolt-Self Locking; (5/16unc X 3/4)1
10***29Slug1
12***33Spring As2
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261-3383 Valve Gp-Selector & Press Cont
03***30Bolt-Self Locking; (5/16unc X 3/4)1
10***29Slug1
12***33Spring As2
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193-8559 Valve Gp-Solenoid
10***83Kit-Seal; (Solenoid Valve)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
10***11Cartridge As1
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314-9940 Valve Gp-Transmission Control
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)7
1D***41Bolt 3.00 In.(7.62 cm) Long12
1F***11Bolt 3.50 In. (8.89 cm) Long1
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261-3372 Valve Gp-Transmission Control
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)7
1D***41Bolt 3.00 In.(7.62 cm) Long12
1F***11Bolt 3.50 In. (8.89 cm) Long1
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Transmission Output
291-3731 Coupling Gp-Transmission
11***85Seal-O-Ring; (13.94mm Id)2
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
18***51Ring-Retaining1
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325-4677 Coupling Gp-Transmission
11***85Seal-O-Ring; (13.94mm Id)2
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
18***51Ring-Retaining1
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Frequently asked questions

What engine does the TH48-E80 use?

The TH48-E80 is a transmission optimized for use with Cat 3512B, Cat 3512C, and Cummins QSK50 engines.

What is the operating weight?

The transmission weighs 2213 kg (4878 lb).

What replaced the TH48-E80?

The TH48-E80 is a non-current product. It succeeded the TH48-E70 in the Caterpillar petroleum transmission lineup.

What TH48-E80 owners discuss

What engine configurations are the TH48-E80 transmission optimized for, and what is its gross input power rating?
The TH48-E80 is optimized for use with Cat 3512B, Cat 3512C, and Cummins QSK50 engines. Its gross input power rating is 1715 bkW (2300 bhp). The transmission is designed for applications including pressure pumping, kill mud pumps, coil tubing pump support, nitrogen units, and acidizing units.
What are the key powertrain and hydraulic behaviors regarding the torque converter and clutch modulation?
The transmission features an integral torque converter with a stall torque ratio of 2.20. It utilizes electro-hydraulic fully modulated, oil-cooled, multidisc clutches controlled by Cat Electronic Clutch Pressure Control (ECPC). The gear type is straight spur planetary with 8 forward and 0 reverse gears. Gear ratios vary from 3.34 in first gear to 1.00 in eighth gear.
What are the typical wear patterns or maintenance requirements for the transmission oil system?
The hydraulic fill capacity is approximately 152 L (40 gal), subject to cooler size, lines, and installation. The system uses Cat Transmission/Drive Train Oil-4 (TDTO) with a 10 micron synthetic, cartridge remote mount filter. Operators must ensure the oil is at operating temperature and the transmission is in neutral for accurate oil level readings. Low oil levels or air in the oil are common causes of torque converter problems. The oil filter has a bypass valve that allows oil to flow directly into the hydraulic circuit if the pressure difference across the filter becomes too high.
What electrical and sensor issues are associated with the TH48-E80 control system?
The transmission uses an Electronic Control Unit (ECU) with an electronic data link compliant with SAE J1939. It operates on a 24V electrical system. Modulating reducing style and ECPC style lock up clutch valves require specific software application codes. Technicians must distinguish between CID-based codes and J1939 SPN-based codes, as they overlap in numbering but require different diagnostic procedures. Harness integrity checks, including wiggle tests near hot or vibrating components, are recommended to identify intermittent breaks.
What should be checked when buying a used TH48-E80 transmission?
Verify the exact engine match (Cat 3512B, 3512C, or Cummins QSK50) and the installed software configuration for the clutch valves. Check the transmission oil for ferrous particles using a magnet and look for signs of air or water in the sight gauge. Confirm the integrity of the 24V electrical connections and the SAE J1939 data link. Inspect the flywheel input connection (SAE #0) and output yoke (GWB 390.60/390.65) for structural wear. Verify the condition of the remote mount filter and cooler lines.
What are the physical dimensions and weight specifications of the TH48-E80?
The dry weight is approximately 2213 kg (4878 lb). The overall dimensions are 1984.4 mm (78.13 in) in length, 859.9 mm (33.85 in) in width, and 1177.0 mm (46.34 in) in height. The drive train length is 1959.4 mm (77.14 in). Input rotation is counterclockwise, and output rotation is counterclockwise as viewed from the rear.
What safety-critical procedures apply to checking the transmission oil level?
The transmission oil must be at operating temperature and the transmission must be in neutral to circulate oil in the lines, cooler, and planetary before an accurate reading can be taken. Have your dealer verify the correct sight gauge procedure and oil type for your specific serial range.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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