Caterpillar TH215
Caterpillartelehandler

Caterpillar TH215

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar TH215 is a compact, rough-terrain telescopic handler built for construction and general material-handling sites too tight for a full-size unit. It runs a Cat 3054B-DI, four-cylinder, naturally aspirated diesel rated at 60 kW (80 hp) net / 63 kW (84 hp) gross, meeting U.S. EPA Tier II emissions rules for its era. Operating weight falls in a 5,500-5,750 kg (12,100-12,700 lb) band depending on tires and counterweight, with a rated lift capacity of 2,500 kg (5,500 lb) to a maximum height of 5.5 m (18 ft) and roughly 1,000 kg (2,200 lb) at full forward reach. Caterpillar built the TH215 in-house from about 2002 to 2006 alongside the lower-capacity TH210, which shares the same engine and hydrostatic 4WD driveline but is rated to 2,200 kg (4,850 lb). Standard configuration is an enclosed ROPS/FOPS cab with optional air conditioning, two-speed hydrostatic drive with two power modes, pneumatic multi-purpose-tread tires, and a telehandler-style quick coupler for forks, buckets, and grapples.

Within this platform, the TH210 and TH215 are capacity variants of one chassis rather than separate generations - same engine, same hydrostatic transfer case and axle layout, just different load ratings. The bigger change came around 2006, when Caterpillar exited direct telehandler manufacturing and handed the line to JLG under a long-term alliance; the compact class then moved to JLG-built B-series machines such as the TH220B, which use a larger frame, a higher-output engine, and different hydraulic architecture, so parts and procedures do not cross over from the TH215. That split matters for today's used-equipment buyer: the TH215 is scarce enough now that it mostly trades as a low-cost, short-boom yard machine, and while its telehandler-specific hydraulic and boom parts have a narrow supply pool, the 3054B engine family saw wide use across other Cat compact equipment of the same period, which keeps engine and driveline consumables easier to find than the machine's age would suggest.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar TH215 specifications

Engine

Engine modelCat 3054B-DI — 4-cylinder, direct-injection, naturally aspirated diesel (single engine used across the TH215 production run)
Gross power63 kW (84 hp) rated at 2300 rpm
Net power60 kW (80 hp) rated at 2300 rpm
Displacement4.2 L (258 in³); bore 103 mm (4.05 in) x stroke 127 mm (5 in)
Maximum torque300 N·m (221 lb ft); a few listings show roughly 227 lb ft at a slightly different rated speed — treat as within normal rounding variance
Emissions tierNot printed on the factory spec sheet. Some third-party listings describe this engine as meeting the U.S. EPA Tier 2 nonroad standard — unconfirmed on the factory literature itself, verify by serial number/build date with your dealer

Weights

Operating weight5500 kg (12,100 lb) per the factory spec sheet; several equipment databases instead list about 5750 kg (12,677 lb), which may reflect a different tire or work-tool configuration — varies by configuration/source
Shipping weightNot published separately. Operating weight is the only weight figure documented for this machine
Ground pressureNot published. This is a tire-mounted telehandler; ground pressure is not a typically catalogued spec for this class of machine

Dimensions

Transport length4.2 m (13 ft 9 in) to carriage; 3.7 m (12 ft 2 in) to front of tire
Transport width1.9 m (6 ft 3 in) over tires; cab width 845 mm (2 ft 9 in)
Transport height2.13 m (7 ft)
Wheelbase2.3 m (7 ft 6 in)
Track (wheel gauge)1564 mm (5 ft 2 in)
Ground clearance400 mm (1 ft 4 in)
Rear overhang800 mm (2 ft 7 in)
Rear boom pivot height1345 mm (4 ft 6 in)
Outside turning radius3.1 m (10 ft 2 in)

Performance

Travel speed — low range8 km/h (5 mph)
Travel speed — high range32 km/h (20 mph)
Drive systemTwo-speed, closed-circuit hydrostatic drive with a variable-displacement axial-piston pump; full-time mechanical four-wheel drive through planetary-reduction axles
Rated load capacity2500 kg (5,500 lb)
Maximum lift height5.5 m (18.1 ft)
Maximum forward reach3.1 m (10.2 ft)
Load at maximum lift height2200 kg (4,850 lb)
Load at maximum forward reach1000 kg (2,200 lb)
Boom cycle timesBoom up 6.0 sec, boom down 4.5 sec, telescope out 5.7 sec, telescope in 4.3 sec, crowd/dump 2.2 sec, crowd back 2.7 sec; combined up-and-out 13 sec, combined down-and-in 8.5 sec
GradeabilityNot published for this model — verify with your dealer

Service capacities (summary)

Fuel tank85 L (22.5 gal) per the factory spec sheet; some equipment databases list closer to 74 L (19.5 gal) — varies by source
Hydraulic system (total)77 L (20.3 gal), including a 55 L (14.5 gal) hydraulic tank
Engine oilNot published for this model. A spin-on engine oil filter is standard; check the operation and maintenance manual for exact refill quantity
Cooling systemNot published for this model. Factory-fill extended-life coolant is rated to -37°C (-34°F) standard, -50°C (-58°F) optional; check the operation and maintenance manual for exact refill quantity

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

TH215 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase, with filter (Cat 3054B-DI naturally aspirated diesel)approx. 9.5 L (2.5 US gal) refill with filter change; some 3054B-family oil pan configurations run as low as 6.9 L (1.8 US gal) — varies by configuration, confirm against the dipstick full mark for this chassisCat DEO (Diesel Engine Oil), API CG-4/CH-4 performance level. SAE 15W-40 for normal and warm-climate operation; SAE 10W-30 for a wider cold-weather range down to about -20°C (-4°F).
Cooling systemengine block only is documented at 10.5 L (2.8 US gal); full chassis system capacity (radiator, hoses, oil cooler) is not published for this model — expect a higher total, verify against the OMM coolant fill mark or with your dealerCat ELC (Extended Life Coolant) premixed 50/50 with water, or Cat DEAC diesel engine antifreeze/coolant. Maintain supplemental coolant additive/extender level per the maintenance interval schedule to control corrosion and cavitation.
Fuel tank73.5 L (19.4 US gal)No. 2-D ultra-low-sulfur diesel fuel meeting ASTM D975 or equivalent. Use No. 1-D or a winter-blended fuel in cold climates to prevent gelling.
Hydraulic system, total (tank plus circuit)76.8 L (20.3 US gal)Cat TDTO (Transmission/Drive Train Oil), the multi-purpose fluid Cat specifies for the combined hydraulic and hydrostatic-drive circuit on this class of machine. Grade by ambient temperature: TDTO 10W in cold climates, TDTO 30 for normal/temperate service, TDTO 50 in sustained hot climates.
Hydraulic tank, reservoir refill only54.9 L (14.5 US gal)Same as hydraulic system above — Cat TDTO, graded by climate.
Hydrostatic drive system (2-speed, closed-circuit, 4x4x4 all-wheel drive)no separate reservoir — shares the fluid and capacity of the hydraulic system listed aboveCat TDTO, same grade as the hydraulic system.
Front and rear axles / differentials, each (planetary hub reduction, both axles steer)not published for this model in available literature — each axle housing and hub set is checked and filled individually; confirm the exact refill volume against the OMM or with your dealerCat TDTO (Transmission/Drive Train Oil), same multi-purpose fluid and climate grading as the hydraulic system, consistent with typical Cat practice for this era of integrated axle and hydrostatic driveline.
Grease points (boom pivots, wear pads, pins and bushings) — specification only, no reservoirnot applicable — applied at grease fittings per the lubrication chart, not a fill capacityCat Advanced 3Moly Grease (NLGI 2, molybdenum-disulfide-fortified, extreme-pressure lithium-complex base) or an equivalent EP NLGI 2 moly grease.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar TH215 maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil level and coolant level before starting; top off with the correct grade.
  • Drain water and sediment from the fuel water separator.
  • Check hydraulic oil level and inspect hose fittings and boom cylinders for leaks.
  • Inspect tires for cuts and correct pressure and check wheel nut torque.
  • Grease boom pivot points, carriage pins, and axle steering pivots on the weekly schedule.
  • Test the parking brake, service brake, and back-up alarm before putting the machine to work.
Every 250 h
  • Change engine oil and filter on the 3054B-DI.
  • Change wheel-end and axle oil on both planetary-hub axles; this first change clears out break-in debris.
  • Check and top off transfer case oil.
  • Inspect and adjust engine accessory belt tension.
  • Inspect boom wear pads and shim or adjust for correct clearance.
  • Grease remaining chassis and boom pivot points not covered on the weekly schedule.
Every 500 h
  • Change the fuel filter and water separator element.
  • Change the hydraulic system return filter and check hydraulic oil condition.
  • Clean battery terminals and check charge and electrolyte level.
  • Re-torque wheel nuts and inspect the drive shaft and U-joints.
  • Check transfer case and axle oil levels, topping off as needed.
  • Inspect the hydrostatic pump and drive motor for leaks or abnormal noise.
Every 1,000 h
  • Change front and rear axle (differential and planetary-hub) oil.
  • Change the hydraulic tank breather and inspect the hystat pump and motor for wear.
  • Re-torque ROPS/FOPS cab mounting bolts.
  • Check boom wear-pad clearance and extend/retract chain tension, and lubricate the chain.
  • Inspect brake linings and test service and parking brake function.
  • Pull an engine oil and hydraulic oil sample for lab analysis.
Every 2,000 h
  • Drain and refill the full hydraulic system and change the hydraulic filter.
  • Flush and refill engine coolant and pressure-test the cooling system.
  • Check hydrostatic charge pressure and pump/motor performance against spec.
  • Inspect boom pivot pins and bushings for wear and replace worn wear pads.
  • Inspect the cab structure, seat belt, and FOPS/ROPS mounts for cracks or corrosion.
  • Check alternator, starter, and wiring harness condition.
Every 4,000 h
  • Rebuild or exchange the hydrostatic pump and drive motor if charge pressure or drive performance has dropped off.
  • Replace the boom extend/retract chain and wear pads as a set.
  • Overhaul the transfer case if gear noise or output-seal leaks show up.
  • Inspect the engine block and liners to decide between an in-frame rebuild and a reman exchange.
  • Rebuild both axle ends: bearings, seals, and planetary gear sets.
  • Crack-check the frame and boom structure before any repaint or recondition work.

Servicing the TH215 beyond the schedule

Predictive Maintenance & Fluid Analysis

Sample the Cat 3054B-DI engine oil and the hydrostatic circuit on a fixed interval rather than by feel - this naturally aspirated engine and the axial-piston hystat pump both show wear through particle counts and viscosity drift well before symptoms appear. Track transfer case and planetary-hub axle oil separately from the main hydraulic reservoir; rising iron in an axle sample usually flags hub-gear wear before it reaches the wheel end. Watch hystat charge pressure too - a slow decline warns of internal pump wear before drive power actually drops.

Corrective & Common Repairs

Common TH215 complaints center on the hydrostatic drive losing power on grade - usually a worn axial-piston pump or motor, or low charge pressure - and on boom wear pads wearing unevenly, letting the second stage rattle under load. The rear oscillating axle's center-trunnion bushings loosen over rough terrain and show up as extra play at the wheel. Cab electrical faults often trace to corroded ground straps or the boom sensors, not the harness. Fuel trouble on the naturally aspirated 3054B-DI is usually a plugged water separator, not the injectors.

Overhaul & Rebuild Points

A full driveline overhaul on the TH215 centers on the two planetary-hub axles (bearings, seals, gear sets) and the hydrostatic pump-and-motor pairing - both wear together and rebuild better as a set than piecemeal. Boom overhaul means new wear pads, pivot pins, and bushings across both telescoping stages, plus checking the extend-retract chain for stretch. The naturally aspirated 3054B-DI is a straightforward in-frame rebuild candidate at high hours; inspect the block and liners before choosing a reman exchange instead. Re-torque the ROPS/FOPS cab mounts during any major overhaul.

Seasonal & Environment Servicing

Cold-climate TH215s need the coolant checked for freeze protection and season-correct engine oil before winter; the naturally aspirated 3054B-DI has no turbo to help clear condensation like a turbo engine does. Let hydrostatic oil warm up before working under load in cold weather - hystat response gets sluggish until it does. On wet or muddy sites, flush and repack the rear axle's center-trunnion oscillation bushings more often, since that pivot sits low and collects grit. In dusty conditions, shorten air-filter and cab-filter intervals and check tire pressure more often.

TH215 common service parts

Part numberPart
147-0679Line As-Fuel FilterCheck fitment →
201-0878Kit-Fuel FilterCheck fitment →
110-6326Filter Element As-AirCheck fitment →
110-6331Filter Element As-AirCheck fitment →
204-3124Filter Element-Cab AirCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

TH215 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Engine Oil Pressure warning lamp (red oil-can icon)Engine oil pressure has dropped below the safe minimum for the 3054B-DI dieselLow oil level, worn oil pump, clogged pickup screen, or a failed oil pressure switch/senderShut down immediately, check oil level and look for leaks before restarting; if level is correct, test the pressure switch and its wiring
Coolant Temperature warning lamp (red thermometer icon)Engine coolant temperature has exceeded the safe operating rangeLow coolant level, blocked radiator core, slipping or failed fan drive, or a faulty coolant temperature senderIdle down and let the engine cool before opening the cooling system; check coolant level, radiator fins, fan belt/drive and hoses for restriction or leaks
Battery/Charging System warning lamp (battery icon)Alternator output has dropped and the battery is not being chargedWorn or slipping alternator belt, failed alternator, or a loose/corroded battery or charging-circuit connectionCheck belt tension and battery terminals first, then test alternator output directly at the battery posts
Air Filter Restriction indicatorIntake air filter restriction has reached the service limit on the naturally aspirated engineDirty or clogged air filter element, or a collapsed/leaking intake hose upsetting the restriction signalInspect and replace the filter element, reset the indicator, and check intake ducting for leaks or collapse
Hydraulic/Hydrostatic Oil Temperature warning lampHydrostatic drive and hydraulic system oil temperature is above the safe operating rangeLow hydraulic fluid level, clogged or airflow-blocked oil cooler, or sustained heavy-load low-speed hydrostatic travelReduce load and let the machine idle to cool, then check fluid level and clean debris from the oil cooler
Parking Brake engaged indicatorParking brake is applied; on this hydrostatic-drive machine an engaged brake also blocks drive engagementBrake left applied, or a faulty brake-release switch/solenoid signaling engaged when the lever is releasedConfirm parking brake lever/switch position; if the lamp stays on with the brake released, check the release switch and its wiring

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

TH215 attachments & work tools

Buckets

Factory bucket line for the TH215 covers a general-purpose bucket around 0.75 m3 (0.98 yd3) and a light-material bucket around 2.0 m3 (2.6 yd3). A multi-purpose bucket and a grapple bucket were added later in the production run for handling loose or irregular material.

Pallet forks and carriage

Forks mount on a fixed carriage and are offered in Class II sections at roughly 1067 mm, 1120 mm, and 1220 mm (42, 44, 48 in) lengths. Rated capacity on the carriage follows the machine's load chart, about 2500 kg (5500 lb) at minimum reach tapering to roughly 1000 kg (2200 lb) at full forward reach.

Grapple forks

A grapple-fork option (added later in the model run alongside the grapple bucket) clamps over the tines to hold round or irregular loads such as pipe, brush, or scrap that plain forks cannot secure.

Coupler and cross-compatibility

The TH215 uses a manual quick coupler sharing the same interface as Cat skid steer loaders, so several skid-steer-family tools such as an auger or material handling arm can cross over onto this telehandler. This is a different mounting arrangement than the pin-and-cone quick coupler used on Cat's larger telehandler range, so tools are not interchangeable across the two systems.

Auxiliary hydraulics

Boom and work-tool hydraulic functions are run off color-coded buttons on the joystick, with a hydraulic header tank in the engine compartment for fill access. Tools drawing auxiliary flow (grapple, auger, material handling arm) use this same circuit through the coupler.

Cab and service configuration

Standard configuration is an enclosed cab with a FOPS/ROPS-certified structure, with air conditioning offered as an option. The engine is side-mounted in the chassis to keep major service points accessible for routine work-tool and machine maintenance.

All TH215 assemblies by section

Every catalogued assembly group for the Caterpillar TH215. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
202-5591 Air Cleaner Gp
11***26Filter Element As-Air; (Primary)1
11***31Filter Element As-Air; (Secondary)1
11***17Valve-Dust; (Air Cleaner)1
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208-2631 Cap Gp-Air Cleaner
20***31Cap Group-Air Cleaner1
21***91Cap-Air Cleaner1
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153-4953 Elbow Gp-Air Inlet
12***15Bolt; (M8x16x1.25-mm)3
15***53Elbow Group-Air Inlet1
6I***60Bolt; (M8x1.25x25-mm)1
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152-4933 Flange Gp-Exhaust
15***33Flange Group-Exhaust1
6I***63Nut; (M10x1.15-Thd)3
6I***12Stud3
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185-8008 Manifold Gp-Exhaust
14***40Nut12
17***38Bolt12
18***08Manifold Group-Exhaust1
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224-6650 Manifold Gp-Inlet
10***05Bolt; (M8x1.25x90-mm)2
11***79Gasket3
15***64Bolt8
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208-2597 Muffler Gp
20***21Pipe-Exhaust1
20***25Elbow-Exhaust1
20***97Muffler Group1
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204-1344 Plug Gp-Air Inlet Manifold
12***62Plug1
12***92Washer1
20***44Plug Group-Air Inlet Manifold1
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202-5592 Precleaner Gp
20***92Precleaner Group1
23***61Precleaner1
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Basic Engine
224-6345 Camshaft Gp
06***79Dowel1
06***00Plate-Retaining1
13***11Washer1
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141-6149 Cover Gp-Accessory Drive
06***10Washer1
10***30Bolt; (M10x1.5x20-mm)1
11***22Bolt; (M8x16-mm)5
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185-6126 Cover Gp-Valve Mechanism
10***49Hose; (Crankcase Breather)1
10***75Seal3
12***06Seal; (Engine Oil Fill Cap)1
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224-6282 Crankshaft Gp
03***90Washer-Thrust; (Standard-Upper)(Upper)2
03***91Washer-Thrust; (Standard-Lower)(Lower)2
03***79Bearing Kit-Crankshaft (Main) .25mm (.01in)1
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207-1754 Cylinder Block Gp
03***68Bolt; (5/8-18x3.75-In)10
03***02Bearing1
06***02Dowel10
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224-6281 Cylinder Block Gp
20***54Cylinder Block Group1
20***18Housing As1
20***19Bolt; (M8x1.25x16-mm)10
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224-6290 Cylinder Head Gp
17***33Cylinder Head Group1
18***84Dowel2
18***85Gasket-Head1
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176-3133 Cylinder Head Gp
06***43Plug-Side-(1.251 Dia.)1
06***44Plug-Cylinder Head (Top Face)1
06***45Washer-(640mm Id, .064 Thk.)1
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231-2346 Drain Gp-Engine Oil
23***46Drain Group-Engine Oil1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
6V***38Valve-Shutoff; (Engine Oil Pan Drain)1
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132-8732 Flywheel Gp
03***87Ring-Starting Motor; (126-Teeth)1
0S***03Bolt,Machine Fuel Pump Drive Gear Mounting6
13***32Flywheel Group1
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141-4706 Housing Gp-Flywheel
06***23Dowel2
10***57Plate1
12***83Bolt; (M10x1.5x30-mm)6
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224-6341 Housing Gp-Front
16***10Gasket1
16***53Sleeve-Crankshaft1
17***44Housing-Front1
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142-0348 Lifting Gp-Engine
14***53Plate1
14***48Lifting Group-Engine1
14***49Plate-Lifting1
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224-6358 Mounting Gp-Engine
18***43Stud8
22***58Mounting Group-Engine1
6H***16Plug-Protective6
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206-0718 Mounting Gp-Engine
20***31Mount4
20***88Washer; (16.5x75x10-mm Thk)6
20***18Mounting Group-Engine1
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224-6642 Mounting Gp-Fan Drive
22***39V-Belt Set; (Includes 2-Belts)(Fan)2
22***42Mounting Group-Fan Drive1
6I***50Bolt; (M10x1.5x65-mm)4
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224-6347 Pan Gp-Oil
03***46Gasket1
06***13Gasket1
12***15Bolt; (M8x16x1.25-mm)17
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224-6287 Piston & Rod Gp
06***83Bolt-Rod Cap2
12***36Ring-Retaining2
13***48Bushing1
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134-0183 Plug Gp-Cylinder Block
03***63Plug2
13***83Plug Group-Cylinder Block1
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152-7995 Pulley Gp-Crankshaft
15***95Pulley Group-Crankshaft1
6I***01Block1
6I***81Pulley1
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224-6295 Valve Mechanism Gp
00***06Ring-Retaining2
06***83Plug-Shaft End2
06***87Spring-Shaft2
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Braking System
216-1085 Control Gp-Service Brake
13***40Locknut; (M8x1.25-Thd)4
20***73Support1
21***85Control Group-Service Brake1
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259-1653 Kit-Parking Brake
08***39Boss; (M8x1.25x16-mm)1
08***38Sleeve; (11x20x9mm Thk)1
09***66Washer; (Hard) (4.5x9x1mm Thk)4
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219-7793 Lines Gp-Accumulator
14***39Nut-Compression1
20***48Plug1
20***78Elbow1
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219-7792 Lines Gp-Brake
14***39Nut-Compression2
14***82Adapter1
14***86Fitting; (Tee)1
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208-2575 Valve & Mtg Gp-Brake
20***50Fitting2
20***13Brake Group-Service, Cover1
20***75Valve & Mtg Group-Brake1
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209-4005 Valve & Mtg Gp-Brake -Trailer
14***39Nut-Compression1
15***22Bolt; (Self Locking)2
20***22Valve Group-Brake1
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208-2577 Valve Gp-Accumulator Charging
14***51Fitting-Union2
15***44Seal-O-Ring1
18***91Connector1
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Cooling System
224-6351 Connection Gp-Water
14***15Seal-O-Ring; (Water Temperature Regulator)1
14***88Seal; (Housing, Regulator)(Temperature Regulator Housing)1
16***36Ring; (Water Temperature Regulator)1
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196-4472 Connector Gp-Cab Heater Lines
19***72Connector Group-Cab Heater Lines1
7W***69Adapter; (Lubricating Oil Cooler)2
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224-6824 Cooler Gp-Fltr Base & Eng Oil
03***62Plug1
06***66Washer2
11***43Cooler As-Oil; (Engine)1
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219-7799 Fan Ar-Reversible
11***99Gasket; (Air Conditioner Control)1
21***62Switch As; (Reversible Fan)1
21***99Fan Ar-Reversible1
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234-1692 Fan Ar-Suction
23***92Fan Ar-Suction1
23***94Lines Group-Hydraulic Fan; -Suction1
23***97Motor & Mtg Group-Hydraulic Fan1
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219-7800 Fan Ar-Suction
21***00Fan Ar-Suction1
22***87Motor & Mtg Group-Hydraulic Fan; -Suction1
22***88Lines Group-Hydraulic Fan; -Suction1
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219-7774 Fan Gp
21***75Cowling As1
21***09Fan Group1
21***74Fan Group1
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216-5309 Fan Gp
20***47Flange1
21***09Fan Group1
21***10Fan As1
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230-6027 Fastener Gp-Water Lines
22***49Conduit; (200cm Each)0
23***27Fastener Group-Water Lines1
5D***26Clamp-Band; (9/16 To 1 1/16)4
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222-8868 Lines Gp-Coolant
11***52Screw; (M8x1.25x30-mm)2
21***74Hose1
21***82Hose1
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208-2598 Lines Gp-Coolant
20***98Lines Group-Coolant1
21***91Pipe1
21***94Pipe1
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219-7794 Lines Gp-Oil Cooler
15***99Nut-Compression1
20***78Elbow1
21***88Plug1
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139-2614 Pump Gp-Water
10***51Bolt; (M8x1.25x65-mm)2
10***71Bolt1
10***05Bolt; (M8x1.25x90-mm)3
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222-8958 Radiator & Mounting Gp
20***46Radiator Group1
22***58Radiator & Mounting Group1
8T***21Washer-Hard; (11x21x2.5-mm Thk)(M10x1.50x30mm)6
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206-0758 Radiator Gp
20***58Radiator Group1
21***72Radiator1
21***12Bracket1
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206-0746 Radiator Gp
20***46Radiator Group1
20***58Radiator Group1
20***70Cooler & Mtg Group-Hydraulic Oil1
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209-4024 Tank Gp-Coolant
20***55Tank1
20***20Bracket As; (Tank)1
20***24Tank Group-Coolant1
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Electrical And Starting System
187-1712 Alternator Gp-Charging
06***66Washer1
10***05Bolt; (M8x1.25x90-mm)1
10***95Bolt; (M8x1.25x35-mm)1
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209-3997 Battery Gp
03***07Terminal-Ring; (0-Ga, 3/8-In Screw)1
1M***19Bolt; (5/16-18x1.375-In)(5/16-18x1.375 In)1
1M***20Nut-Battery Terminal (5/16-18 Thd); (5/16-18-Thd)(5/16-18x1.375 In)1
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208-2642 Indicator Ar-Load
20***42Indicator Ar-Load1
20***04Indicator Group-Load1
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209-4004 Indicator Gp-Load
20***93Sensor As; (Load)1
20***00Display1
20***01Harness As-Sensor1
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209-4273 Lamp Gp-Warning Beacon
20***73Lamp Group-Warning Beacon1
21***99Lamp1
21***02Housing1
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225-4894 Lighting Gp-Flood -Cab
14***45Lamp; (12-Volt, 55-Watt)2
18***19Lamp As-Head4
22***94Lighting Group-Flood; -Cab1
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211-7276 Lighting Gp-Flood -Boom
14***45Lamp; (12-Volt, 55-Watt)2
18***19Lamp As-Head2
19***76Screw-Pan Head; (M4x0.7x35-mm)3
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216-1113 Lighting Gp-Roading
08***48Lamp; (12-Volt, 5-Watt)2
12***78Locknut; (M6x1-Thd)8
17***32Bolt-Hex Head; (M4x0.7x16mm)2
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216-1114 Lighting Gp-Roading
08***48Lamp; (12-Volt, 5-Watt)2
12***78Locknut; (M6x1-Thd)8
17***32Bolt-Hex Head; (M4x0.7x16mm)2
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222-8894 Sensor Gp-Speed -Engine
20***97Sensor-Speed; (Engine)1
20***98Adapter1
21***14Seal2
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166-4495 Starting Motor Gp-Electric
16***95Starting Motor Group-Electric1
31***39Starting Motor Group-Electric1
6I***64Stud; (M10x1.5x30-mm)3
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225-0800 Switch Gp-Pressure -Engine Oil
22***00Switch Group-Pressure; -Engine Oil1
7W***38Switch As-Pressure; (Engine Oil)1
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209-3998 Switch Gp-Steering Select
20***05Switch Group-Multifunction1
20***92Lever1
20***98Switch Group-Steering Select1
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226-9917 Warning Gp-Backup
17***50Alarm As; (Backup)1
19***00Loom; (170-cm)0
22***17Warning Group-Backup1
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211-7277 Wiring Gp-Cab
10***43Seal; (32-cm Each)0
11***71Puller-Minifuse1
17***32Bolt-Hex Head; (M4x0.7x16mm)1
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209-3986 Wiring Gp-Chassis
20***86Wiring Group-Chassis1
21***70Strap-Ground1
26***74Harness As-Chassis1
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208-2610 Wiring Gp-Engine
17***32Bolt-Hex Head; (M4x0.7x16mm)2
20***10Wiring Group-Engine1
21***74Harness As-Engine1
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209-4007 Wiring Gp-Trailer
09***83Screw-Machine; (M5x0.8-Thd)3
20***07Wiring Group-Trailer1
22***87Harness As-Rear Lighting; (Trailer)1
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Engine Arrangement
221-1380 Engine Ar-Primary
13***46Fitting Group-Fuel Lines1
13***32Flywheel Group1
13***83Plug Group-Cylinder Block1
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208-2618 Installation Ar-Engine
06***45Washer-(640mm Id, .064 Thk.)1
20***91Air Cleaner Group1
20***18Mounting Group-Engine1
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Frame And Body
233-9158 Bracket Gp-Mounting
21***36Bracket As1
23***58Bracket Group-Mounting1
7T***99Link6
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221-2253 Conversion Ar-Roading
21***20Transmission Ar1
21***13Lighting Group-Roading1
22***53Conversion Ar-Roading1
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221-2255 Conversion Ar-Roading
10***16Cover-Work Light6
20***73Lamp Group-Warning Beacon1
21***20Transmission Ar1
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221-2254 Conversion Ar-Roading
11***42Chock Group-Wheel1
11***77Receptacle As1
21***19Transmission Ar1
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221-2251 Conversion Ar-Roading
21***20Transmission Ar1
21***13Lighting Group-Roading1
22***51Conversion Ar-Roading1
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226-9691 Conversion Ar-Roading
16***00Film-Warning; (Clearance)1
21***20Transmission Ar1
21***14Lighting Group-Roading1
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221-2252 Conversion Ar-Roading
21***20Transmission Ar1
22***52Conversion Ar-Roading1
22***40Plate & Film Group; -Nacd1
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220-9895 Cover Gp-Access -Fuel
20***45Washer1
21***33Cover As1
22***95Cover Group-Access; -Fuel1
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219-5602 Cover Gp-Access -Front Axle
21***87Insulation1
21***02Cover As1
21***02Cover Group-Access; -Front Axle1
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209-4066 Cover Gp-Access -Radiator
20***66Cover Group-Access; -Radiator1
21***83Cover As1
5P***16Washer; (Hard) (8.8x20.5x2mm Thk)4
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219-7785 Door Gp-Access -Engine
21***85Door Group-Access; -Engine1
21***87Door Group-Access; -Engine1
6V***89Locknut; (M8x1.25-Thd)4
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219-7787 Door Gp-Access -Engine
10***43Seal; (32-cm Each)0
20***65Panel1
20***12Door As1
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209-4047 Enclosure Ar -Engine
20***09Guard Group-Radiator1
20***43Enclosure Group-Engine1
20***46Cover Group-Cab1
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207-5843 Enclosure Gp-Engine
12***09Screw-Flat Head; (M10x1.5x20-mm)2
20***18Strut As1
20***15Panel As1
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209-8921 Fender & Mounting Gp
20***82Bracket; (Rear, Lh)1
20***83Bracket; (Rear, Rh)1
20***60Bracket; (Front)2
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206-0798 Frame Gp
20***26Adapter1
20***57Pin1
20***59Bushing1
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209-8918 Guard Gp-Bottom
20***18Guard Group-Bottom1
21***92Plate As1
21***93Insulation1
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209-4011 Guard Gp-Front
20***11Guard Group-Front1
20***13Guard As1
20***20Bracket As2
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225-9437 Guard Gp-Lines
21***57Cover As1
22***37Guard Group-Lines1
5P***16Washer; (Hard) (8.8x20.5x2mm Thk)2
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207-5809 Guard Gp-Radiator
08***17Screw-Hex Socket; (M8x1.25-Thd)4
12***27Seal; (95-cm Each)0
13***73Handhold2
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226-4059 Hitch Ar
11***99Gasket; (Air Conditioner Control)1
20***39Hitch Group-Towing; -Hydraulic1
20***69Mirror Group-Rear View1
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226-4061 Hitch Ar
21***22Hydraulic Ar-Trailer1
22***13Lines Group-Coupler1
22***61Hitch Ar1
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230-2987 Hitch Ar
20***00Hydraulic Ar; -Boom1
22***13Lines Group-Coupler1
22***66Hitch Group-Towing1
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227-3666 Hitch Gp-Towing
13***75Pin As-Hitch1
22***58Bracket As1
22***66Hitch Group-Towing1
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202-1939 Hitch Gp-Towing -Hydraulic
20***39Hitch Group-Towing; -Hydraulic1
21***91Hitch Group-Towing; -Hydraulic1
7X***57Bolt; (M16x2.0x140mm)4
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216-5291 Hitch Gp-Towing -Hydraulic
20***31Cylinder Group-Hitch1
20***35Hook1
20***37Pin2
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209-4051 Hood Gp
20***14Tube As1
20***38Hinge1
20***39Hinge As1
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209-4049 Hood Gp
20***49Hood Group1
20***51Hood Group1
6V***43Locknut; (M6x1-Thd)4
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225-4892 Plate Gp-Cover
21***19Grommet3
22***66Plate As1
22***92Plate Group-Cover1
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209-3992 Plate Gp-Cover
20***92Plate Group-Cover1
22***89Plate1
23***16Screw; (No 10x1/2-In)1
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222-8965 Step Gp
15***29Plate2
21***46Plate4
21***47Plate1
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222-8904 Step Gp
22***04Step Group1
22***65Step Group1
8T***99Bolt-Plt; (M8 X 1.25 X 12)2
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Fuel System
225-0794 Actuator Gp-Fuel Priming
21***44Spring1
21***76Bracket1
21***81Arm1
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225-0796 Control Gp-Governor
20***10Cable As, Gear1
20***53Bracket1
21***57Clamp1
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164-6602 Filter & Lines Gp-Fuel
03***47Ferrule1
03***14Nut; (7/16-In)1
06***98Nut; (3/8-24-Thd)2
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138-3096 Filter Gp-Fuel
10***39Nut1
10***40Cap; (Fuel Filter)1
10***41Seal; (Plunger)1
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130-4646 Fitting Gp-Fuel Lines
06***68Nut-Fuel Line; (1/2-In)1
06***69Olive-Fuel Tube1
13***46Fitting Group-Fuel Lines1
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208-2595 Lines Gp-Fuel
20***72Adapter2
20***75. Cover, Hose As1
20***95Lines Group-Fuel1
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214-6379 Plug Gp-Fuel Filter Base
03***00Washer; (0.531x0.718x0.064-In Thk)1
03***49Plug1
21***79Plug Group-Fuel Filter Base1
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185-6381 Pump Gp-Fuel Injection
06***98Nut; (3/8-24-Thd)1
06***99Ferrule2
10***30Bolt; (M10x1.5x20-mm)1
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162-9269 Separator Gp-Water
11***01Bowl As-Water Collection1
11***18Ring-Retaining1
11***19Nut1
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228-8809 Separator Gp-Water
03***00Washer; (0.531x0.718x0.064-In Thk)2
03***49Plug2
16***69Separator Group-Water1
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206-0720 Tank & Mtg Gp-Fuel
20***20Tank & Mtg Group-Fuel1
20***02Tank Group-Fuel1
5P***83Seal .32 M (Order By The Meter)0
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209-9002 Tank Gp-Fuel
09***36Screw; (Machine) (M5x0.8x10mm)5
20***33Tank As-Fuel1
20***34Sender Group-Fuel Level, . Collar1
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Hydraulic System
211-7196 Accumulator Gp-Hydraulic
14***18Fitting-Union1
20***64Accumulator1
21***49Nut1
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209-8945 Block Gp-Hydraulic
20***10Block1
20***55Seal2
20***74Adapter4
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206-0770 Cooler & Mtg Gp-Hydraulic Oil
20***70Cooler & Mtg Group-Hydraulic Oil1
21***73Cooler Group-Hydraulic Oil1
21***79Pin2
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208-2604 Cylinder & Mtg Gp-Boom
20***44Rotor; (Sub For At213730), Spacer; (16.5x26.5x12.5-mm Thk), . Rotor, Rotor, Rotor2
20***68Pin As1
20***81Pin As1
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208-2603 Cylinder & Mtg Gp-Compensating
20***44Rotor; (Sub For At213730), Spacer; (16.5x26.5x12.5-mm Thk), . Rotor, Rotor, Rotor2
20***91Pin As, Coupling2
20***92Spacer4
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208-2601 Cylinder & Mtg Gp-Telescoping
20***67Pin1
20***01Cylinder & Mtg Group-Telescoping1
21***07Trunnion2
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208-2602 Cylinder & Mtg Gp-Tilt
20***26Adapter1
20***55Pin As1
20***93Spacer-Special2
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249-7545 Cylinder & Valve Gp-Boom
21***65Valve1
24***42Cylinder Group-Boom; -Tilt1
24***45Cylinder & Valve Group-Boom1
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249-7547 Cylinder Gp-Boom -Telescoping
24***20Valve As-Relief1
24***44Cylinder Group-Telescoping1
24***47Cylinder Group-Boom; -Telescoping1
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249-3645 Cylinder Gp-Boom
20***19Fitting As; (Tilt Cylinder)2
24***45Cylinder Group-Boom1
25***54Kit-Seal1
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249-3642 Cylinder Gp-Boom -Tilt
20***19Fitting As; (Tilt Cylinder)2
20***38Bearing2
24***42Cylinder Group-Boom; -Tilt1
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209-3971 Cylinder Gp-Compensating
20***19Fitting As; (Tilt Cylinder)2
20***71Cylinder Group-Compensating1
20***30Kit-Seal1
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185-1839 Cylinder Gp-Multipurpose Bukt
16***86Seal As-Buffer1
16***94Seal-U-Cup1
18***39Cylinder Group-Multipurpose Bukt1
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249-3644 Cylinder Gp-Telescoping
20***19Fitting As; (Tilt Cylinder)2
24***44Cylinder Group-Telescoping1
25***53Kit-Seal1
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209-3973 Cylinder Gp-Tilt
20***19Fitting As; (Tilt Cylinder)2
20***38Bearing2
20***73Cylinder Group-Tilt1
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208-2582 Filter & Mtg Gp-Hydraulic
14***51Fitting-Union2
15***44Seal-O-Ring1
20***46Filter Element-Oil; (Hydraulic)1
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219-7790 Hydraulic Ar
20***73Steering Group-Hydraulic1
20***75Valve & Mtg Group-Brake1
20***77Valve Group-Accumulator Charging1
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202-5600 Hydraulic Ar -Boom
20***00Hydraulic Ar; -Boom1
20***03Valve & Mtg Group-Main Control; -Implement1
20***68Lines Group-Boom; -Auxiliary1
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211-7280 Hydraulic Ar-Trailer
20***05Valve & Mtg Group-Brake; -Trailer1
20***07Wiring Group-Trailer1
20***13Lines Group-Hydraulic1
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277-6763 Hydraulic Ar-Trailer
20***05Valve & Mtg Group-Brake; -Trailer1
20***07Wiring Group-Trailer1
20***14Valve & Mtg Group-Diverter1
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211-7222 Hydraulic Ar-Trailer
20***03Valve & Mtg Group-Main Control; -Implement1
21***22Hydraulic Ar-Trailer1
21***24Lines Group-Hydraulic1
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277-6764 Lines Gp-Auxiliary Hydraulic
15***04Adapter1
20***60Coupling1
20***55Seal1
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208-2568 Lines Gp-Boom -Auxiliary
20***70Coupling6
20***23Pipe1
20***24Pipe1
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209-3989 Lines Gp-Boom
20***25Pipe As1
20***26Pipe1
20***85Pipe1
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256-7190 Lines Gp-Bucket
14***82Hose As1
14***36Adapter; (Straight) (-6 Orb X -6 Orfs)4
14***45Connector As2
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209-3987 Lines Gp-Chassis
20***78Elbow1
20***81Tee2
20***20Clamp1
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267-1243 Lines Gp-Connecting
08***14Pipe Clamp (16mm Dia)7
15***44Seal2
26***43Lines Group-Connecting1
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266-8305 Lines Gp-Connecting
11***25Clamp-Double4
12***40Clamp-Single2
15***44Seal2
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225-4913 Lines Gp-Coupler
15***94Coupler As-Quick Disconnect; (Female)(Quick Disconnect)1
15***95Fitting As; (Quick Disconnect, Male)1
21***50Hose As2
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225-4934 Lines Gp-Hitch
16***14Nut; (M16x1.5-mm-Thd)1
16***16Seal1
20***55Seal1
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211-7224 Lines Gp-Hydraulic
20***70Coupling5
20***23Pipe1
20***24Pipe1
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209-8913 Lines Gp-Hydraulic
20***60Coupling1
20***76Fitting; (Hydraulic)1
20***80Tee2
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222-8886 Lines Gp-Hydraulic Fan -Reversible
16***67Fitting As; (Quick Disconnect, Male)(Quick Disconnect)1
21***61Adapter1
21***30Hose As1
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234-1694 Lines Gp-Hydraulic Fan -Suction
16***67Fitting As; (Quick Disconnect, Male)(Quick Disconnect)1
1S***94Clip-R.H. Side Engine Support1
21***66Elbow1
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222-8888 Lines Gp-Hydraulic Fan -Suction
16***67Fitting As; (Quick Disconnect, Male)(Quick Disconnect)1
20***88Pipe As1
20***89Pipe As1
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234-1697 Motor & Mtg Gp-Hydraulic Fan
09***94Ring-Retaining1
18***91Connector2
20***50Fitting1
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222-8884 Motor & Mtg Gp-Hydraulic Fan -Reversible
18***91Connector2
20***50Fitting1
21***01Motor Group-Gear1
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222-8887 Motor & Mtg Gp-Hydraulic Fan -Suction
18***91Connector2
20***50Fitting1
20***05Motor Group-Gear1
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9r-4668 Mounting Gp-Cylinder -Multipurpose Bucket
3B***17Cotter; (Pin)4
3B***89Fitting-Grease; (Fan And Alternator Drive)4
9R***68Mounting Group-Bucket Cylinder; -Multipurpose Bucket1
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231-5866 Plug Gp-Hydraulic Lines
14***96Nut-Compression1
20***49Plug1
23***66Plug Group-Hydraulic Lines1
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208-2578 Pump & Mtg Gp-Hydraulic
14***51Fitting-Union1
20***07. Disc; Driving, Pump Group-Hydraulic, Disk1
20***78Pump & Mtg Group-Hydraulic1
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208-2580 Pump & Mtg Gp-Hydraulic Fan
11***26Gasket1
18***91Connector1
20***67Fitting As; (Union)1
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203-6806 Pump Gp-Gear -Hydraulic Fan
13***50Washer-Tab1
1B***04Nut-Full1
20***06Pump Group-Gear; -Hydraulic Fan1
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203-6807 Pump Gp-Hydraulic
15***26Nut; (M16x1.5-Thd)1
15***48Washer1
15***16Key-Woodruff1
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206-0721 Tank & Mtg Gp-Hydraulic
15***03Clamp-Hose1
20***11Gear; Ring, Tank As-Hydraulic, Ring Gear1
20***21Tank & Mtg Group-Hydraulic1
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211-7109 Tank & Mtg Gp-Hydraulic -Expansion
21***09Tank & Mtg Group-Hydraulic; -Expansion1
23***40Tank Group-Hydraulic; -Expansion1
5C***61Nut (M8x1.25 Thd); (M8x1.25 Thd)2
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231-3240 Tank Gp-Hydraulic -Expansion
20***53Tank As-Hydraulic1
23***40Tank Group-Hydraulic; -Expansion1
23***62Breather Group; (Expansion Tank)1
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209-9001 Tray Gp-Support
10***03Plate-Cover2
14***04Screw-Button Head; (M8x1.25x35-mm)2
19***20Screw-Button Head; (M6x1x35-mm)2
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209-8914 Valve & Mtg Gp-Diverter
15***53Fitting-Union2
20***59Valve Group-Diverter1
20***84Fitting As4
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202-5603 Valve & Mtg Gp-Main Control -Implement
14***51Fitting-Union2
15***44Seal-O-Ring1
15***53Fitting-Union3
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222-8885 Valve Gp-Hydraulic Fan
20***64Fitting1
22***09Valve Group-Control1
22***85Valve Group-Hydraulic Fan1
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Implements
202-5577 Boom Ar
20***77Boom Ar1
20***44Linkage Group-Work Tool1
20***80Boom Group; -Section One1
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206-0780 Boom Gp -Section One
20***30Retainer6
20***56Pad-Wear6
20***62Shim; (1-mm Thk)6
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277-6762 Boom Gp
20***03Valve & Mtg Group-Main Control; -Implement1
21***24Lines Group-Hydraulic1
27***62Boom Group1
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206-0782 Boom Gp -Head Section
20***50Shim; (1.6-mm Thk)6
20***51Shim; (1-mm Thk)6
20***69Bushing4
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236-6499 Indicator Gp-Boom Angle
21***14Support As1
21***65Bushing1
22***89Indicator Group-Boom Angle1
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206-0744 Linkage Gp-Work Tool
20***87Bushing2
20***43Pin As1
20***44Rotor; (Sub For At213730), Spacer; (16.5x26.5x12.5-mm Thk), . Rotor, Rotor, Rotor1
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Lubrication System
225-0795 Gauge Gp-Oil Level (Dipstick)
12***03Gauge As-Oil Level (Dipstick); (Engine)1
20***76Tube; (Dipstick)1
22***95Gauge Group-Oil Level (Dipstick)1
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224-6346 Pump Gp-Engine Oil
06***27Bushing-Terminal1
06***28Circlip1
10***15Bolt3
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Machine Arrangement
208-2628 Boom & Chassis Ar
20***75Chassis Ar1
20***77Boom Ar1
20***03Cylinder & Mtg Group-Compensating1
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202-5575 Chassis Ar
20***75Chassis Ar1
20***21Tank & Mtg Group-Hydraulic1
20***98Frame Group1
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202-1969 Common Ar
20***69Common Ar1
20***20Tank & Mtg Group-Fuel1
20***44Power Train Ar1
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Operator Station
216-1093 Air Conditioner Gp
14***93Switch As1
14***31Knob1
14***33Insert1
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208-2633 Cab Ar-Enclosed Rops
20***33Cab Ar-Enclosed Rops1
20***98Switch Group-Steering Select1
20***00Installation Group-Radio1
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208-2632 Cab Ar-Enclosed Rops
20***32Cab Ar-Enclosed Rops1
20***98Switch Group-Steering Select1
20***00Installation Group-Radio1
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211-7287 Cab Ar-Enclosed Rops
20***96Control Group-Power Train1
20***40Panel Group-Instrument1
21***08Panel Group-Instrument1
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211-7286 Cab Ar-Enclosed Rops
20***96Control Group-Power Train1
20***40Panel Group-Instrument1
21***08Panel Group-Instrument1
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211-7289 Cab Gp-Enclosed Rops
20***66Cab As1
21***89Cab Group-Enclosed Rops1
21***95Door Group-Cab1
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226-6697 Compressor & Mtg Gp-Refrig
20***88Bolt; (7/16-20) (44.5mml)4
20***43Compressor Group-Refrigerant1
20***54Strut1
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226-7767 Condenser & Mtg Gp-Refrigerant
22***67Condenser & Mtg Group-Refrigerant1
22***26Housing As1
23***76Condenser Group-Refrigerant1
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231-1376 Condenser Gp-Refrigerant
09***50Nut-Wing2
12***78Locknut; (M6x1-Thd)8
20***47Insulation As1
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209-4039 Control Gp-Joystick
20***39Control Group-Joystick1
21***21Boot1
21***15Screw-Adjusting1
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209-4046 Cover Gp-Cab
20***46Cover Group-Cab1
21***65Cover As1
8T***89Bolt (20mm Long) 0 Degrees); (L=20mm) {For 5br, 6cr}4
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216-1067 Door Gp-Cab
14***95Handle1
20***54Strap1
20***64Gasket1
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211-7295 Door Gp-Cab
20***72Handrail1
20***74Arm1
20***43Cap1
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216-5271 Heater Gp-Cab
20***22Heater As1
20***24Filter Element-Cab Air; (Heater)1
20***25Blower Group-Cab1
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211-7292 Heater Gp-Cab
14***31Knob1
14***34Insert1
21***92Heater Group-Cab1
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220-9892 Hinge Gp-Door
20***63Hinge As4
20***64Cover4
22***92Hinge Group-Door1
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226-9868 Horn Gp-Electric
14***86Horn-Electric1
22***68Horn Group-Electric1
8T***33Nut (M10x1.50 Thd)1
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209-4000 Installation Gp-Radio
16***90Speaker2
20***00Installation Group-Radio1
21***58Antenna1
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220-9897 Latch Gp
21***37Gasket1
21***38Bracket As1
21***41Lever As1
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220-8555 Liner Gp-Cab
13***80Clamp8
14***31Panel1
20***06Cap-Plastic19
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216-5297 Mirror & Handhold Gp
10***01Screw-Machine; (M5x0.8x25-mm)2
14***80Hook1
20***37Mirror Group-Rear View1
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209-3969 Mirror Gp-Rear View
20***36Mirror As1
20***63Arm1
20***69Mirror Group-Rear View1
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226-9695 Mirror Gp-Rear View
20***36Mirror As1
21***36Bracket As1
22***95Mirror Group-Rear View1
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220-9899 Mounting Gp -Trim
21***89Screw; (M4x19-mm)2
21***48Bracket1
21***49Bracket1
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208-2605 Mounting Gp-Cab
20***31Mount4
20***88Washer; (16.5x75x10-mm Thk)8
20***05Mounting Group-Cab1
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216-1072 Mounting Gp-Control -Joystick
17***32Bolt-Hex Head; (M4x0.7x16mm)4
21***12Retainer1
21***89Screw; (M4x19-mm)3
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220-9893 Mounting Gp-Window Wiper
20***61Bracket As1
21***23Plate3
21***24Cover As1
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211-7208 Panel Gp-Instrument
10***47Switch As-Rocker; (Auxiliary Front Flood Lamps)1
10***49Switch As-Rocker; (Rear Floodlights)1
10***50Switch As-Rocker; (Warning Beacon, Power Recep)(Warning Beacon)1
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224-1164 Panel Gp-Trim
11***89Retainer; (Stud)2
16***78Clip2
18***01Stud2
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216-1074 Pedal Gp-Governor
08***68Washer; (13x27.5x2.5-mm Thk)1
1S***93Strap; (Cable) (0.62in Dia)1
20***39Pedal As1
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216-1071 Screen Gp-Sun
20***06Visor1
20***07Bracket2
20***08Sleeve, Arm1
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211-7294 Seat Gp -Air
21***05Plate1
21***94Seat Group; -Air1
23***38Seat Belt Group1
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211-7293 Seat Gp
21***05Plate1
21***93Seat Group1
23***38Seat Belt Group1
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228-4075 Seat Gp -Air
21***05Plate1
22***75Seat Group; -Air1
23***39Seat Belt Group1
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228-4074 Seat Gp
21***05Plate1
22***74Seat Group1
23***39Seat Belt Group1
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220-9896 Striker Gp
20***76Stud1
21***29Guard1
21***36Bracket1
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208-2611 Tank Gp-Window Washer
11***25Screw-Flat Head; (M6x1x25-mm)2
14***95Hose; (650-cm Each)0
20***29Valve2
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211-7283 Trim Gp-Cab
20***11Panel-Roof1
21***83Trim Group-Cab1
22***63Fastener3
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211-7297 Window Gp-Cab
21***34Glass; (Front)1
21***36Glass; (Side)1
21***37Glass; (Side)1
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220-9898 Window Gp-Cab -Rear
09***80Pin1
15***53Boss1
20***43Cap8
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220-8557 Wiper Gp-Window -Front
20***79Blade As-Wiper2
20***82Arm-Wiper1
20***84Motor Group-Window Wiper1
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229-5264 Wiper Gp-Window -Rear
14***95Hose; (650-cm Each)0
20***34Arm-Window Wiper1
20***35Blade As-Wiper1
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Power Train
142-1273 Valve Gp-Tire
14***73Valve Group-Tire1
14***78Valve Group1
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208-2552 Axle & Mounting Gp -Rear
20***87Spacer2
20***88Dowel4
20***89Spacer1
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208-2563 Axle & Mounting Gp -Front
12***97Bolt; (M24x3x315-mm)6
20***81Plate; (Axle)2
20***85Spacer2
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208-2554 Axle Gp -Rear
208-2581 Lines Gp-Hydraulic Filter
14***51Fitting-Union1
15***44Seal-O-Ring1
20***78Elbow1
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208-2583 Lines Gp-Hydrostatic
14***50Washer; (11.3x19.3x2.1-mm)16
20***83Lines Group-Hydrostatic1
21***43Valve-Check1
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211-7218 Motor & Mtg Gp-Hydrostatic
14***51Fitting-Union2
15***44Seal-O-Ring1
20***50Fitting2
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208-2544 Power Train Ar
20***44Power Train Ar1
20***52Axle & Mounting Group; -Rear1
20***63Axle & Mounting Group; -Front1
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211-7221 Pump & Mtg Gp-Hydrostatic
0T***24Bolt 9.525 mm(.375 In.) Dia. N. C.8
10***33. Pedestal, Flange-Nylon1
14***81Fitting; (1-5/16x12-In)1
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203-6808 Pump Gp-Piston -Hydrostatic
20***08Disk, Pump Group-Piston; -Hydrostatic, . Disc; Driving1
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208-2589 Shaft Gp-Drive
11***29Bolt-12 Point Head; (M10x1.5x25-mm)16
20***76Shaft-Drive1
20***89Shaft Group-Drive1
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216-1105 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
18***76Tire; (375/75-R20)1
21***83Rim1
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211-7181 Tire & Rim Gp -Lh
14***73Valve Group-Tire1
21***81Tire & Rim Group; -Lh1
21***83Rim1
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216-1098 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
21***83Rim1
21***86Tire; (335/80-R20)1
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209-8942 Tire & Rim Gp -Lh
14***73Valve Group-Tire1
20***42Tire & Rim Group; -Lh1
21***83Rim1
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211-7182 Tire & Rim Gp -Lh
14***73Valve Group-Tire1
18***76Tire; (375/75-R20)1
21***82Tire & Rim Group; -Lh1
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216-1112 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
21***83Rim1
21***12Tire & Rim Group; -Rh1
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226-9542 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
21***83Rim1
21***86Tire; (335/80-R20)1
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226-9549 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
21***83Rim1
22***49Tire & Rim Group; -Rh1
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211-7200 Tire & Rim Gp -Lh
14***73Valve Group-Tire1
21***83Rim1
21***00Tire & Rim Group; -Lh1
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209-8991 Tire & Rim Gp -Lh
14***73Valve Group-Tire1
20***91Tire & Rim Group; -Lh1
21***83Rim1
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226-9525 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
18***76Tire; (375/75-R20)1
21***83Rim1
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226-9526 Tire & Rim Gp -Rh
14***73Valve Group-Tire1
18***76Tire; (375/75-R20)1
21***83Rim1
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211-7220 Transmission Ar
21***18Motor & Mtg Group-Hydrostatic1
21***20Transmission Ar1
21***21Pump & Mtg Group-Hydrostatic1
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211-7219 Transmission Ar
21***18Motor & Mtg Group-Hydrostatic1
21***19Transmission Ar1
21***21Pump & Mtg Group-Hydrostatic1
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211-7279 Wheel Ar
13***41Film-Notice; (Liquid Ballast)2
14***00Washer-Spring32
20***21Nut32
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211-7278 Wheel Ar
13***41Film-Notice; (Liquid Ballast)2
14***00Washer-Spring32
20***21Nut32
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211-7189 Wheel Ar
13***41Film-Notice; (Liquid Ballast)2
14***00Washer-Spring32
20***21Nut32
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Service Equipment And Supplies
318-0332 Chart Gp-Lift/Load Extension
26***25Film-Load Chart1
26***26Film-Load Chart1
26***27Film-Load Chart1
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222-8962 Film Gp
20***93Film; (Door Latch)1
20***95Film; (Ignition)1
20***15Film; (Fuel)(Fuel)1
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226-0056 Film Gp
12***27Film-Identification; (Cat)2
21***37Film; (Hood Side, Rh)1
21***39Film-Stripe; (Cat, Th215)1
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226-9922 Film Gp -Load Radius
22***06Film; (C)1
22***07Film; (B)1
22***22Film Group; -Load Radius1
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226-0075 Plate & Film Gp
03***75Film; (Transmission Fluid)2
12***56Film; (Warning) (No Step) (On Top Of Hood Behind Cab On Each Side) (On Each Fender Flare)2
13***58Film; (Identification) (On Radiator Filler Cap) (On Near Of Radiator Filler Cap)1
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227-8140 Plate & Film Gp -Nacd
09***18Film - Dry Air Cleaner1
13***90Film-Warning Engine; (Attachment Movement)2
13***51Plate-Warning; (Power Lines Clearance)1
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227-8142 Plate & Film Gp -German
09***21Film - Dry Air Cleaner1
10***27Film-Identification; (20-Km/H)(20 Kph)3
13***93Film-Warning; (Attachment Movement)2
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227-8144 Plate & Film Gp -Italian
09***22Film - Dry Air Cleaner1
10***27Film-Identification; (20-Km/H)(20 Kph)3
13***94Film-Warning; (Attachment Movement)2
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227-8143 Plate & Film Gp -German
09***21Film - Dry Air Cleaner1
13***93Film-Warning; (Attachment Movement)2
13***54Plate-Warning; (Power Lines Clearance)1
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227-8145 Plate & Film Gp -Spanish
09***20Film - Dry Air Cleaner1
13***92Film-Warning; (Attachment Movement)2
13***53Plate-Warning; (Power Lines Clearance)1
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227-8138 Plate & Film Gp
09***18Film - Dry Air Cleaner1
13***90Film-Warning Engine; (Attachment Movement)2
13***51Plate-Warning; (Power Lines Clearance)1
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227-8141 Plate & Film Gp -French
09***19Film - Dry Air Cleaner1
13***91Film-Warning; (Attachment Movement)1
13***52Plate-Warning; (Power Lines Clearance)1
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Steering System
219-7791 Lines Gp-Steering
14***75Fitting-Union2
15***16Fitting-Union4
20***81Tee1
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239-9175 Lines Gp-Steering
20***61Switch; (Steering Oil Pressure)1
20***53Connector2
21***98Valve-Check1
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225-4932 Lock Gp-Steering Cylinder
22***32Lock Group-Steering Cylinder1
22***43Bracket2
3W***25Handle As2
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216-1073 Steering Column Gp
20***88Steering Column1
20***07Boot1
21***51Steering Wheel1
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208-2573 Steering Gp-Hydraulic
15***53Fitting-Union2
17***16Fitting-Union1
20***84Fitting As3
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Work Tools
261-1484 Bucket Ar-Grapple
15***04Plate-Instruction; (Bucket Specifications)1
15***35Film-Warning; (Crush Hazard, Stay Back)2
16***30Plate-Identification; (Cat)2
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259-6020 Bucket Ar-Multipurpose
15***04Plate-Instruction; (Bucket Specifications)1
16***89Tack-Fastener4
18***39Cylinder Group-Multipurpose Bukt2
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261-5131 Bucket Ar-Multipurpose
14***03Edge Group-Cutting1
25***20Bucket Ar-Multipurpose1
26***31Bucket Ar-Multipurpose1
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207-5154 Bucket Gp-General Purpose
13***24Edge-Cutting1
13***32Edge; (1880-mm)1
15***53Screw-Flat Head; (M16x2.00 Thd)13
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266-8320 Bucket Gp-Grapple
19***18Bearing2
19***18Pin; (Cylinder)2
19***19Pin; (Pivot)2
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220-4762 Bucket Gp-Light Material
15***04Plate-Instruction; (Bucket Specifications)1
16***89Tack-Fastener4
20***67Bucket As-Light Material1
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259-6021 Bucket Gp-Multipurpose
13***32Edge; (1880-mm)1
17***72Film-Identification; (Bucket Level)(Bucket Level Indicator)2
25***21Bucket Group-Multipurpose1
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254-0501 Carriage Gp-Fork
15***35Plate-Instruction; (Load Capacity)1
16***01Plate2
16***02Shaft1
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206-6868 Carriage Gp-Fork
15***35Plate-Instruction; (Load Capacity)1
16***89Tack-Fastener4
20***68Carriage Group-Fork1
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206-0803 Coupler Gp-Quick
13***79Washer; (11x32x3-mm Thk)2
13***51Spacer; (11x19x6-mm Thk)2
16***60Pin-Spring2
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141-5003 Edge Gp-Cutting
13***24Edge-Cutting1
14***03Edge Group-Cutting1
15***53Screw-Flat Head; (M16x2.00 Thd)13
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224-4774 Edge Gp-Cutting
22***73Edge-Cutting1
22***74Edge Group-Cutting1
4F***54Bolt 5.08 cm(2 In.) Long8
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261-1485 Fork Ar-Grapple
15***04Plate-Instruction; (Bucket Specifications)1
15***35Film-Warning; (Crush Hazard, Stay Back)2
16***30Plate-Identification; (Cat)2
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266-8304 Fork Gp-Grapple
19***18Bearing2
19***18Pin; (Cylinder)2
19***19Pin; (Pivot)2
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161-2437 Fork Gp-Pallet
16***37Fork Group-Pallet1
16***80Positioner Group-Fork1
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145-5345 Fork Gp-Pallet
14***45Fork Group-Pallet1
2L***01Bolt; (5/8-18x1.5-In)1
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145-5343 Fork Gp-Pallet
14***43Fork Group-Pallet1
2L***01Bolt; (5/8-18x1.5-In)1
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149-7665 Fork Gp-Pallet
14***65Fork Group-Pallet1
16***80Positioner Group-Fork1
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145-5342 Fork Gp-Pallet
14***42Fork Group-Pallet1
2L***01Bolt; (5/8-18x1.5-In)1
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195-6942 Fork Gp-Pallet
19***42Fork Group-Pallet1
22***29Positioner Group-Fork1
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216-5301 Pin Gp-Coupler
20***26Adapter2
20***44Rotor; (Sub For At213730), Spacer; (16.5x26.5x12.5-mm Thk), . Rotor, Rotor, Rotor3
20***54Pin As2
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TH215 serial number reference

The PIN plate is a riveted metal tag on the main chassis frame, typically near the front of the machine by the cab step or frame rail; check the operator's manual diagram if it is hidden, repainted, or hard to read. The first three characters are the serial-number prefix identifying the model/build series (CEG for TH215), and the digits that follow are the sequential unit number, which a Cat dealer can match to a build date.

PrefixIdentifies
CEGTH215 telehandler, all configurations

Frequently asked questions

What engine does the Caterpillar TH215 use?

The TH215 uses a Cat 3054B-DI, four-cylinder, naturally aspirated diesel rated at 60 kW (80 hp) net / 63 kW (84 hp) gross, meeting U.S. EPA Tier II emissions standards. The lower-capacity TH210 in the same platform uses the identical engine.

What is the operating weight of the Caterpillar TH215?

Operating weight runs about 5,500-5,750 kg (12,100-12,700 lb) depending on tires, counterweight, and attachment fitted. Rated lift capacity is 2,500 kg (5,500 lb) to a maximum lift height of 5.5 m (18 ft).

What replaced the Caterpillar TH215?

Caterpillar built the TH215 in-house through about 2006. That year Caterpillar handed telehandler manufacturing to JLG under a long-term alliance, and the compact class in Cat's lineup moved to JLG-built B-series machines such as the TH220B - a larger-frame, higher-output machine rather than a direct spec-for-spec swap.

What TH215 owners discuss

What engine powers the Cat TH215, and is it a strong point or weak point on this machine?
The TH215 (2002-2006 build) uses the Cat 3054B-DI, a naturally aspirated 4-cylinder diesel of about 4.4 L, rated 63 kW (84 hp) gross and 60 kW (80 hp) net, meeting Tier II emissions. It predates common-rail electronics on this platform, so it runs a mechanical fuel system. Strong points: simple design, good low-rpm torque, quiet running, and few sensor-driven faults. Weak points center on fuel delivery, not the block itself: a plugged fuel filter or tank debris shows up as hard starting, stalling, or a rough idle before anything mechanical wears out. Treat a sudden power loss under load as a fuel-system check first.
The machine suddenly won't drive forward or reverse but everything else works. What's going on?
This is one of the most common complaints on this generation of Cat telehandler. The TH215 uses a closed-loop hydrostatic drive: a variable-displacement axial piston pump off the engine feeds a piston motor mounted on the front-axle transfer gearbox. A sudden, total loss of travel with steering, lift, and hydraulics still working usually traces to one of three things: low or contaminated hydrostatic fluid, a worn charge pump not building enough pressure to stroke the drive pump, or a corroded or chafed wiring connection near the transmission control. Keep the hydro fluid and filters on schedule; most drive complaints trace back to neglected service intervals rather than a failed pump or motor. Because misdiagnosing this can mean an unneeded pump or motor swap, have your dealer verify hydrostatic charge and system pressure before replacing major components.
Boom feels sloppy or settles on its own when holding a load up. What wears out?
Boom wear pads and the internal retraction chains are the named wear items on this size of Cat telehandler, along with the lift and tilt cylinder seals. As pads and chains wear and seals age, the boom picks up play and will slowly settle under a held load. The standard check: extend the boom, lift a load to height, hold for several minutes, and watch for drift, and inspect the wear pads and chains visible at the front and rear of the boom sections. A little play is normal wear; a boom that visibly drops under a rated load is a hydraulic holding-valve or cylinder-seal problem and a safety item, so have your dealer verify the holding valves and cylinder seals before the machine goes back to work.
What electrical or sensor gremlins show up on these older Cat telehandlers?
The common pattern is corrosion and loose grounds at the dash cluster and alternator wiring rather than sensor failures themselves, producing erratic gauges, warning lights, or charging complaints that look worse than the underlying fault. On the boom and control side, a function that won't respond, such as a boom that won't retract, more often comes down to a corroded solenoid connector or a chafed wire between the joystick and control valve than a bad solenoid coil or valve spool. Cleaning and dielectric-greasing connectors at each service interval heads off most of this; machines kept this way tend to outlast several sets of tires before the wiring becomes an issue. If a fault points into the transmission or engine control wiring itself, have a dealer confirm the diagnosis before swapping a control module.
How does the steering and axle setup hold up, and what should I watch for undercarriage-wise?
The TH215 offers two-wheel, circle (coordinated four-wheel), and crab steer, selected by a cab switch; an indicator light confirms the wheels are aligned before a mode change is allowed. If that light won't confirm alignment or a mode won't engage, check the mode-select switch and wheel-position wiring before assuming a hydraulic valve fault. Both axles run planetary reduction hubs; the front axle is fixed and the rear axle is center-trunnion mounted for roughly 5 degrees of total oscillation over uneven ground. On a used machine, check hub oil level and condition at both ends and inspect the rear trunnion pins and bushings, since this is the wear point that takes the oscillation load instead of a track undercarriage.
Engine or hydraulic temps run high under load. What's the usual cause?
The recurring cause is a clogged radiator or cooling core, from job-site debris, chaff, or insulation packing the fins and cutting airflow, made worse by sustained heavy loads. Since the hydraulic oil cooler shares the same airflow, a dirty cooling package raises hydraulic temperature right along with coolant temperature, so what looks like an engine overheating complaint is often partly a hydraulic heat problem. Fix is a thorough clean-out of the radiator and oil cooler fins; do this more often in dusty, chaff-heavy, or demolition environments, since the interval varies by application. If temperatures stay high after a clean cooling package, have your dealer check the fan drive motor and thermostat.
What should I check before buying a used TH215?
Run a full function cycle under a load: extend and retract the boom, lift, tilt, and hold the load aloft for several minutes watching for cylinder drift. Inspect boom wear pads, chains, and hoses for wear, fraying, or leaks. Check tires, wheel bearings, and hub oil at both axles, and confirm the rear axle oscillates freely without excess play at the trunnion. Cycle all three steer modes and confirm the wheel-alignment indicator light works correctly before allowing a mode change. Look for weeping or staining at the hydrostatic pump and motor, and check hydraulic fluid color and smell for contamination or overheating. Pull maintenance records: repeated hydraulic pump or drive-motor replacements on one machine is a pattern worth walking away from. Given this platform dates to 2002-2006, confirm engine and hydraulic parts support is still available in your area before committing, and have a dealer inspect the hydrostatic drive and boom holding system as a final step before purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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