Caterpillar SS-250
Caterpillarroad reclaimersoil stabilizer

Caterpillar SS-250

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar SS-250 is a self-propelled, wheeled soil stabilizer and road reclaimer built around a chain-driven rotor that pulverizes and mixes pavement or subgrade material in a single pass. Caterpillar sold it alongside a near-identical reclaimer variant, the RR-250, with both riding on a rear-steer, four-wheel chassis and a roughly 2438 mm (96 in) mixing chamber. Power came from Caterpillar's 3406-series inline-six diesel: the base machine (6DD prefix) carries a 3406B rated near 335 gross hp (250 kW), and the updated SS-250B (5GR prefix) carries a plain 3406 rated at the same 335 gross hp per factory literature. A higher-output 3406C DITA rating near 430 hp appears in some secondary listings but is not confirmed for this chassis; a small number of listings also cite a Cummins-powered variant, and neither should be treated as the norm without confirming the specific unit's engine tag. Operating weight varies with configuration, ballast, and rotor fitted, spanning roughly 12,900 to 16,000 kg (28,500 to 35,200 lb) across sources. Working depth is quoted from 0 to 406-457 mm (16-18 in) depending on the rotor and series. Serial number records place production through the mid-1980s into the mid-1990s, with an updated SS-250B/RR-250B series carrying the design into the later 1990s and 2000s.

Across its life the SS-250/SS-250B line stayed mechanically conservative: a down-cut, chain-driven rotor, a mechanical or powershift transmission, and a 3406-family diesel with no electronic engine controls. Later B-series machines shared service parts with Caterpillar's RM-350B and RM-250C reclaimers, showing the platform was kept in production and cross-supported even as Caterpillar began developing a fully redesigned rotary mixer line. That redesign arrived as the RM300 and RM500 (and later RM500B), which moved to electronically controlled ACERT engines, up-cut rotor designs, and factory ROPS/cab options - a clean break from the SS-250's mechanical architecture. For the used and parts market today, the SS-250 remains a low-cost entry point into full-depth reclamation and stabilization work: the mechanical drivetrain is straightforward to maintain and rebuild without proprietary electronics, wear parts (chain case components, wear skis, cutting bit holders) are simple bolt-on or weld-on items, and surviving units are commonly sourced for parts to keep RR-250, SS-250B, and RR-250B siblings running.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar SS-250 specifications

Engine

Engine modelCat 3406 / 3406B, inline-6, 4-stroke turbocharged diesel. Dealer listings for SS-250 machines (6DD serial prefix) name the 3406B specifically; factory service documentation for the RR-250 counterpart (6ED prefix) groups the power train under the 3406 engine family.
Gross power335 hp (250 kW) at rated speed
Net powerNot published in available spec sources
Displacement14.6 L (893 cu in)
Cylinders6, inline
Emissions tierMechanical, pre-electronic diesel; predates EPA nonroad Tier certification (machine generation is mid-1980s to mid-1990s)

Weights

Operating weight (base SS-250)Reported 12 927 to 15 967 kg (28,500 to 35,200 lb) depending on individual unit and options; varies by configuration
Operating weight (SS-250B)Approx. 13 290 kg (29,300 lb) for the later B-series machine
Shipping weightNot separately published; use operating weight for transport planning
Ground pressureNot published

Dimensions

Transport length8.79 m (28 ft 10 in)
Transport width2.92 m (9 ft 7 in) on base SS-250 listings; 3.00 m (9 ft 10 in) reported for SS-250B — varies by tire/track configuration
Transport height3.23 m (10 ft 7 in)
Rotor / mixing chamber width2.44 m (8 ft / 96 in)
Wheelbase / ground clearanceNot published in available spec sources

Performance

Mixing / working depth0 to 406 mm (0 to 16 in) working depth per dealer spec sheet; treat as configuration-dependent
Travel speedNot documented in available spec sources for this model — verify with dealer or original brochure
GradeabilityNot published
Drive configurationDocumented examples show 2-wheel drive; some listings reference 4-wheel drive — varies by unit/options

Service capacities (summary)

Fuel tankNot publicly documented for this model — verify with dealer or original brochure
Hydraulic systemNot publicly documented for this model
Engine oilNot publicly documented for this model; follow Cat 3406/3406B engine service literature
Cooling systemNot publicly documented for this model

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

SS-250 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter) - Cat 3406B 6-cylinder dieselapprox. 41.6 L (11.0 US gal) per the 3406B industrial/gen-set engine refill chart; this is the engine-only reference figure, not a confirmed SS-250 installed-total - verify against the machine OMM or dealerCat DEO (Diesel Engine Oil), API CD/CE-class multigrade for the era; select SAE viscosity grade by ambient temperature per Cat's standard multigrade chart - exact SS-250 OMM viscosity-by-climate table not found in accessible sources
Cooling systemapprox. 68.1 L (18.0 US gal) per the 3406B industrial/gen-set engine refill chart; engine-only reference figure, machine-installed radiator/hose total not confirmed - verify with dealer/OMMCat DEAC (Diesel Engine Antifreeze/Coolant), full-strength or diluted per climate; later-production units of this era sometimes moved to Cat ELC - exact spec called out in the SS-250 OMM not confirmed
Fuel tanknot documented in accessible sources for this specific serial range - verify with dealer/OMMultra low sulfur No. 2-D diesel fuel per Cat's standard era recommendation; exact tank spec not confirmed
Power train / drive system (self-propelled wheel drive)not documented in accessible sources - verify with dealer/OMMCat TDTO (Transmission and Drive Train Oil, TO-4 spec), the standard Cat fluid for powershift/hydrostatic drive compartments of this machine class and era
Final drives (each, if equipped)not documented in accessible sources - verify with dealer/OMMCat TDTO (TO-4 spec), per standard Cat final-drive practice for this machine class
Hydraulic system (implement, steering, rotor drive) and tanknot documented in accessible sources - verify with dealer/OMMCat TDTO (TO-4 spec) is Cat's standard shared hydraulic/drive-train fluid for construction machines of this era and class; exact SS-250 spec not confirmed
Grease (spec only)not applicable - grease points serviced per OMM lubrication schedule, no reservoir capacityCat Multipurpose Grease (NLGI 2), standard Cat chassis grease for this machine class and era

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar SS-250 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil and coolant levels before starting the 3406-series diesel
  • Drain water and sediment from the fuel/water separator
  • Walk around the rotor chamber and inspect cutting bits and bit holders for breakage or excess wear
  • Grease rotor bearing and chain case lube points and driveline U-joints per the daily schedule
  • Check hydraulic tank fluid level and look for leaks at cylinders, hoses, and the rotor depth-control valve
  • Inspect tires, rim nuts, and the rear-steer linkage for looseness or damage
Every 250 h
  • Change engine oil and replace the oil filter
  • Replace primary and secondary fuel filters
  • Grease all rotor drive chain case fittings, articulation pins, and steering cylinder pivots
  • Inspect chamber wear skis, rear door strike-off, and breaker bar for abrasive wear and replace if thinned
  • Check PTO/rotor clutch engagement and transmission fluid level
  • Test battery state of charge and clean terminals and cable connections
Every 500 h
  • Replace hydraulic system filter elements
  • Check rotor chain case oil condition and level, topping off as needed
  • Inspect and adjust rotor drive chain tension
  • Check rear axle and final drive oil level
  • Inspect radiator core, hoses, and belts and clear packed debris from the cooling stack
  • Inspect turbocharger housing and air intake system for oil leaks or restriction
Every 1,000 h
  • Change rotor drive chain case oil completely
  • Change rear axle and final drive oil
  • Change transmission/PTO clutch oil and filter
  • Service the rotor bearing reservoir and inspect seals for grease weep or contamination
  • Check and reset engine valve lash on the 3406-series block
  • Inspect articulation pins, steering cylinders, and wheel bearings for play and regrease
Every 2,000 h
  • Change engine coolant or test extended-life coolant and flush the cooling system if contaminated
  • Pull and inspect the rotor drive clutch, chain, and sprockets for stretch or tooth wear
  • Inspect fuel injectors and turbocharger for wear and schedule replacement if performance has dropped
  • Replace the hydraulic tank breather and inspect hydraulic pump and motors for internal leakage
  • Inspect the main frame, articulation joint, and rotor chamber housing for cracks or fatigue
Every 4,000 h
  • Rebuild or replace the rotor drive chain case internals, including sprockets and bearings
  • Replace chamber wear skis, side liners, and rear door strike-off as a set
  • Evaluate the 3406-series engine for an inframe overhaul (liners, pistons, injectors)
  • Rebuild hydraulic pump and cylinder seals on the depth-control and steering circuits
  • Inspect and replace worn cutting bit holders across the rotor drum before returning to service

Servicing the SS-250 beyond the schedule

Predictive Maintenance and Fluid Analysis

Pull oil samples from the 3406-series diesel and the rotor chain case at every 250-hour service to catch abrasive wear metals before they cause chain or sprocket failure. Because the rotor works in wet reclamation slurry and stabilization additives, check hydraulic and chain case oil for water intrusion at each interval. Track coolant condition on the 3406 block, which is sensitive to liner cavitation without proper additive levels. Rising rotor bearing temperature or chain case oil discoloration are the earliest warning signs of drive wear.

Corrective and Common Repairs

Expect frequent bit and bit-holder replacement on the down-cut rotor from abrasive base material and reclaimed asphalt. Chamber wear skis and the rear door strike-off wear through from constant material drag and need routine replacement. Chain stretch in the rotor drive case shows up as inconsistent mixing depth and rotor speed loss. Hydraulic cylinder seals on the depth-control and rear-steer circuits are common leak points given the machine's age and duty cycle. PTO/rotor clutch slippage is a frequent complaint on higher-hour units.

Overhaul and Rebuild Points

The rotor chain case - chain, sprockets, and rotor bearing - is the highest-wear major assembly and the usual overhaul target on a used SS-250. The 3406-series engine typically needs an inframe overhaul (liners, pistons, injectors) as hours accumulate, since these blocks were built for heavy sustained load. Transmission or PTO clutch packs and final drive planetary gears are secondary rebuild candidates. Rotor chamber housing and wear ski replacement should be planned together, since they wear at similar rates under the same abrasive exposure.

Seasonal and Environment Servicing

Cold climates need block heaters, fuel anti-gel additive, and coolant freeze protection checked before the 3406-series diesel is asked to start in low temperatures. Hot, dusty reclamation sites demand more frequent radiator core cleaning and air filter service, since pulverized asphalt and aggregate dust load the cooling stack quickly. Wet stabilization jobs put extra strain on chain case seals and the water/emulsion spray plumbing, both of which should be inspected for contamination or corrosion after extended wet-weather work.

SS-250 common service parts

Part numberPart
7R-3004Element As-MeasuringCheck fitment →

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SS-250 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
22Rack position sensor faultFuel rack position sensor/transducer signal open, shorted, or out of range; damaged transducer or chafed harness at the fuel control housingInspect the rack position sensor wiring and connector for corrosion or pinched wires, then test the transducer per the engine service manual and replace if out of spec
23Timing position sensor faultFaulty injection timing sensor or damaged sensor wiring/connectorInspect timing sensor connector and harness, check sensor air gap, test sensor output against spec
24Oil pressure sensor faultFailed oil pressure sensor/transducer or open/shorted wiring; sensor shares wiring with the rack position circuit on this engineVerify actual oil level and pressure first, then inspect sensor wiring and connector, test and replace the transducer if faulty
25Boost pressure sensor faultFailed boost pressure sensor, plugged sense line, or wiring faultInspect sensor and its air sense line for blockage or damage, check connector, test sensor and replace if out of range
34Loss of engine RPM signal (engine speed/timing sensor fault)Failed engine speed/timing sensor at the fuel rack end cap, excessive sensor air gap, or damaged wiringInspect the speed/timing sensor and connector, check and reset air gap to spec; engine may run rough, fail to start, or stall until corrected
35Engine overspeed warningEngine exceeded rated governed speed, often from a downhill grade in the wrong gear, driveline issue, or governor malfunctionReview operating conditions at the time of the code, check governor and linkage for binding, inspect driveline for a cause of overspeed
21Sensor supply voltage faultLow or out-of-range voltage on the shared sensor supply circuit; corroded connector or failing ECM voltage regulatorCheck sensor supply wiring and connector for corrosion, measure supply voltage at the ECM, repair or replace as needed
01Override of idle shutdown timerClutch or service brake pedal pressed while the idle shutdown timer is counting down; not a component failureNo repair needed; this is an informational log entry confirming the shutdown timer was reset by pedal input
55No detected faultsSystem operating normally at time of check; a real fault may have self-cleared or logged fault history remains storedNo repair action required; review logged (inactive) code history separately if an intermittent problem is still suspected

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

SS-250 attachments & work tools

Reclaiming/mixing rotor

Main work tool is a single rotary mixing drum spanning roughly 2.4 m (8 ft), matched to the machine's fixed mixing chamber. Working/milling depth is rated in the 400-460 mm (16-18 in) range depending on source and series, so treat depth as a range rather than a fixed figure.

Coupler/mounting system

Rotor is not a quick-coupler excavator-style attachment; it is an integral driveline component pinned/bolted inside the mixing chamber and driven by the machine's own drivetrain. No universal third-party quick-hitch exists for this machine class.

Cutting bit system

Rotor carries tungsten-carbide-tipped cutter bits on a steel body, the same general bit style used across the wider Cat road reclaimer/soil stabilizer line spanning this and later RM-series machines. Bits are wear items replaced individually as they dull or break.

Bit holder / mounting

Bits seat in cast stand-off holders that are part of the rotor casting. A worn or damaged cast holder can be cut off and replaced with a weld-on holder rather than replacing the rotor segment itself.

Water spray/injection system

Machine carries an onboard spray bar and metering system feeding the mixing chamber, used to control moisture during in-place reclaiming and stabilizing passes. This is documented as a dedicated factory spray/water group in the parts catalog, not sold as an add-on accessory.

Rotor drive and guarding

Rotor is chain-driven off the machine's power train, and later-production units received an uprated drive chain rated to roughly 61,000 kg (135,000 lb) for extra durability. Drive chain and rotor housing are enclosed by factory guards/covers per the parts catalog.

Engine/power configuration

Base units (6DD prefix) use a Cat 3406B inline-six rated around 335 gross hp (250 kW); the later SS-250B (5GR prefix) carries a Cat 3406 rated at the same 335 gross hp per factory literature. A higher-output 3406C DITA variant near 430 hp shows up in some secondary listings but isn't confirmed for this chassis - verify the exact engine and rating against the machine's serial number with your dealer.

Tire/undercarriage options

Standard rolling stock is rubber pneumatic tires. Flat-proof solid cushion tires (around 53x14-24 on the rear axle) are offered as an aftermarket option for high-puncture job sites. No track undercarriage option is documented for this class.

Reclaimer vs stabilizer badge configuration

The same base chassis and rotor/mixing-chamber assembly is marketed under two names: RR-250 as a road reclaimer and SS-250 as an in-place soil stabilizer, carried into their B-series updates. Rotor and bit compatibility generally carries across both badges unless a source ties a part to only one.

All SS-250 assemblies by section

Every catalogued assembly group for the Caterpillar SS-250. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Asphalt Spray System
8c9299 Asphalt Ar-Metric
5E***58Frame As1
5E***59Lines As1
5E***61Electrical As1
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8c9298 Asphalt Ar-English
5E***36Lines As1
5E***58Frame As1
5E***62Electrical As1
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5e9261 Electrical As
5e9262 Electrical As
7r3004 Element As
817900 Enclosure As-Meter
5e9258 Frame As
5e9259 Lines As
5e9236 Lines As
9n9530 Meter Gp-Flow
9n9531 Meter Gp-Flow
7x7439 Pump & Meter Gp
5e9260 Pump & Meter Gp
7x4246 Pump Gp-Hydraulic
7x4246 Pump As-Hydraulic
7x4236 Flow Readout As
7x4292 Flow Readout As
9t8248 Rotating Gp
5e9270 Spray Bar As
5e9277 Spray Gp
7x4241 Valve As
9t6859 Valve Gp
9T***59Valve Group-Press & Flow Cmpnstr; (Pressure, Flow Compensator)1
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Basic Engine
7w3798 Camshaft Gp-Single
8n9244 Camshaft Gp-Single
9n0684 Cover Gp-Cylinder Block
9N***84Cover Group-Cylinder Block; Cylinder Block Cover Group1
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4n4792 Cover Gp-Flywheel Housing
4N***92Cover Group-Flywheel Housing; Flywheel Housing Cover Group1
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1w1395 Cover Gp-Front Housing
1W***95Cover Group-Front Housing; Front Structure Cover Gp1
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7c0730 Cover Gp-Valve Mechanism
4n2272 Cover Gp-Valve Mechanism
4N***72Cover Group-Valve Mechanism; Valve Mechanism Cover Group1
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1w6207 Crankshaft As*R
4n0741 Crankshaft Gp
4N***41Crankshaft Group; Crankshaft Group1
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4n0741 Crankshaft Gp-Type 1
4N***41Crankshaft Group; Crankshaft Group1
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8n9267 Cylinder Block Gp*R
8N***67Cylinder Block Group; Cylinder Block Group1
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2w6039 Cylinder Block Gp*R
7w0009 Cylinder Head As*R-Type 1
7w0007 Cylinder Head As
7w0009 Cylinder Head As*R-Type 2
9y3775 Cylinder Head As
1w1439 Cylinder Head Gp*R
1W***39Cylinder Head Group; Cylinder Head Group1
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7w2203 Cylinder Head Gp
7w2202 Cylinder Head Gp
4w2436 Cylinder Head Gp*R
4W***36Cylinder Head Group; Cylinder Head Group1
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6n7379 Pulley & Damper Gp
8n9653 Drive Gp-Accessory
8N***53Drive Group-Accessory; Drive Gp-Accessory-Air Compressor1
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1n3970 Drive Gp-Accessory
1N***70Drive Group-Accessory; Drive Gp-Accessory-Lh1
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7x8964 Engine Gp
7x8903 Engine Gp
4n6006 Fastener Gp-Front Housing
4N***06Fastener Group-Front Housing; Front Housing Fastener Gp1
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6n1299 Flywheel Gp
7n3060 Flywheel Gp
8n9246 Gear Gp-Front Timing
8N***46Gear Group-Front Timing; Front Timing Gear Group1
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7c5064 Gear Gp-Front Timing
8n5965 Housing Gp-Flywheel
8n5941 Housing Gp-Flywheel
8N***41Housing Group-Flywheel; Flywheel Housing Group1
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1w1468 Housing Gp-Front
1W***68Housing Group-Front; Front Housing Group1
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4n1331 Lifting Eye Gp-Engine
4N***31Lifting Group; Lifting Eye Gp-Engine1
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0774402 Line As-Drive
4n0756 Pan Gp-Engine Oil
7n3516 Rod & Piston Gp
7N***16Piston & Rod Group; Connecting Rod And Piston Group1
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1w9373 Piston Gp
4n1045 Rocker Arm Gp
6n0719 Support Gp-Engine
8n2020 Support Gp-Front
8N***20Support Group-Engine; Engine Support Group-Front1
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777813 Line As-Drive
07***13Universal Joint Group-Pump Drive1
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4w2461 Valve Mechanism Gp
4W***61Valve Mechanism Group; Valve Mechanism Group1
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4n2271 Valve Mechanism Gp
4N***71Valve Mechanism Group; Valve Mechanism Group1
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Brakes
7x2147 Brake Gp
7x9380 Brake Gp-Hydraulic
0776782 Valve As-Power Brake
Console/Panel
8c0123 Cab Ar
7x8888 Console Gp-Part 1 Of 3
7x8888 Console Gp-Part 3 Of 3
7x8888 Console Gp-Part 2 Of 3
0775922 Control As-Electrical
7x9026 Panel As-Instrument
Cooling System
1w8347 Aftercooler Gp-Water
1W***47Aftercooler Group-Water; Water Aftercooler Gp1
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4w4251 Conditioner Gp-Coolant
4n0729 Cooler Gp-Engine Oil
4N***29Cooler Group-Engine Oil; Engine Oil Cooler Group1
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7c5430 Cover Gp-Water Outlet
3S***43Seal-Lip Type; (Water Temperature Regulator)1
4N***56Gasket-Regulator Cover; (Temperature Regulator Housing)1
5N***15Cover As-Regulating1
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5n8761 Drive Gp-Fan
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case6
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly2
1D***66Bolt Bracket Assembly To Yoke2
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4n2474 Lines Gp-Water-Aftercooler
4N***74Lines Group-Water; Aftercooler Water Lines Group1
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4n1641 Lines Gp-Water
4N***41Lines Group-Water; Water Lines Group1
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9n3288 Pump Gp-Water
9N***88Pump Group-Water; Water Pump Group1
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7c4957 Pump Gp-Water*R
7w7019 Pump Gp-Water*R
Engine Arrangement
9e2022 Engine Ar
1N***70Drive Group-Accessory; Drive Gp-Accessory-Lh1
1W***57Mounting Group-Alternator1
2W***01Filler Group-Oil1
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7c6843 Engine Ar-Part 2 Of 2*R
2W***81Pump Group-Fuel Transfer; Fuel Transfer Pump Group1
2W***33Meter Group-Service; Service Meter Group1
3N***90Plate Serial Number; On R.H. Rear Bank Of Cylinder Block As Viewed From Rear Of Engine1
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4w3797 Engine Ar-Part 1 Of 2
1W***57Lines Group-Fuel Injection; Fuel Injection Lines Group1
1W***95Cover Group-Front Housing; Front Structure Cover Gp1
1W***39Cylinder Head Group; Cylinder Head Group1
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7c6843 Engine Ar-Part 1 Of 2*R
1W***95Cover Group-Front Housing; Front Structure Cover Gp1
1W***68Housing Group-Front; Front Housing Group1
1W***76Fastener Group-Fuel Inj Pump; Fuel Injection Pump Fastener Gp1
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4w3797 Engine Ar-Part 2 Of 2
2W***81Pump Group-Fuel Transfer; Fuel Transfer Pump Group1
2W***33Meter Group-Service; Service Meter Group1
3N***90Plate Serial Number; On R.H. Rear Bank Of Cylinder Block As Viewed From Rear Of Engine1
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1383936 Engine Ar-Nonrunnable-Part 1 Of 2
10***47Alternator Group-Charging; -24-Volt, 50-Ampere1
13***36Aftercooler Group-Water1
13***36Engine Ar-Nonrunnable1
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1383936 Engine Ar-Nonrunnable-Part 2 Of 2
13***61Lines Group-Fuel Injection1
13***36Engine Ar-Nonrunnable1
4N***33Pump Group-Engine Oil1
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Frame
0980556 Roll Bar As
7x8869 Mainframe Gp-Part 1 Of 5
7x8869 Mainframe Gp-Part 3 Of 5
7x8869 Mainframe Gp-Part 4 Of 5
7x8869 Mainframe Gp-Part 2 Of 5
7x8869 Mainframe Gp-Part 5 Of 5
8c0122 Rops Ar-Open
07***71Seat Belt As1
09***56Bar As-Roll; Roll Bar As1
8C***22Rops Ar-Open1
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Fuel System And Governor
8n2177 Control Gp-Governor
8N***77Control Group-Governor; Governor Control Group1
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4w4619 Drive Gp-Governor & Fuel Pump
4W***19Drive Group-Governor & Fuel Pump1
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1w7376 Fastener Gp-Fuel Injection Pump
1W***76Fastener Group-Fuel Inj Pump; Fuel Injection Pump Fastener Gp1
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9y1234 Fastener Gp
9Y***34Fastener Group-Fuel Inj Pump; -Governor1
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8h7204 Filter Gp-Fuel
4n1981 Filter Gp-Fuel
5e9577 Fuel System
6n8878 Gauge Gp-Fuel Pressure
2w7325 Governor Gp-Part 3 Of 4
2w7325 Governor Gp-Part 2 Of 4
2w7325 Governor Gp-Part 4 Of 4
2w7325 Governor Gp-Part 1 Of 4
2w3452 Lines Gp-Fuel Filter
2W***52Lines Group-Fuel Filter; Fuel Filter Lines Group1
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7c9937 Lines Gp-Fuel Injection
4w1566 Lines Gp-Fuel Injection
4W***66Lines Group-Fuel Injection; Fuel Injection Lines Group1
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7c9936 Lines Gp-Fuel Injection
1w0557 Lines Gp-Fuel Injection
1W***57Lines Group-Fuel Injection; Fuel Injection Lines Group1
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7c2107 Lines Gp-Fuel Injection
7c3418 Lines Gp-Fuel Injection
7c2108 Lines Gp-Fuel Injection
7c3428 Lines Gp-Fuel Injection
7c9935 Lines Gp-Fuel Injection
4w7017 Nozzle As-Fuel Valve*R
4w2549 Pump Gp-Fuel Injection
7e6006 Pump Gp-Fuel Injection
4p1381 Pump Gp-Fuel Injection
4n3287 Pump Gp-Fuel Priming
4N***87Pump Group-Fuel Priming; Pump Group-Fuel Priming1
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2w4381 Pump Gp-Fuel Transfer
2W***81Pump Group-Fuel Transfer; Fuel Transfer Pump Group1
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1w1700 Pump Gp-Fuel Transfer*R
2w8541 Governor & Fuel Injection Pump Gp
2W***41Pump Group-Gov & Fuel Inj; Pump Gp-Governor & Fuel Injection1
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2w8628 Torque Control Gp
Gauges And Accessories
8c0126 Indicator As
08***47Indicator As-Electrical1
7R***09Indicator As-Mechanical1
8C***26Indicator As1
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0821247 Indicator As-Electrical
7r2909 Indicator As-Mechanical
2w8133 Meter Gp-Service
2W***33Meter Group-Service; Service Meter Group1
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Hydraulic System
7x9185 Hood & Rotor Lift Gp-Part 4 Of 4
7x9185 Hood & Rotor Lift Gp-Part 2 Of 4
7x9185 Hood & Rotor Lift Gp-Part 3 Of 4
7x9185 Hood & Rotor Lift Gp-Part 1 Of 4
7x9603 Lines Gp-Rear Door Lift-Part 2 Of 2
7x9603 Lines Gp-Rear Door Lift-Part 1 Of 2
780287 Pump Gp-Hydraulic
0778617 Valve As-Solenoid
Intake And Exhaust System
0980930 Air Cleaner Gp
7x9154 Air Cleaner Gp
7c6610 Cartridge Gp-Turbocharger*R
9n5263 Cartridge Gp-Turbocharger*R
5l7661 Elbow Gp-Exhaust
5L***61Elbow Group-Exhaust; Exhaust Elbow Group1
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8n4398 Lines Gp-Air
8N***98Lines Group-Air; Air Lines Group1
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4n5394 Lines Gp-Turbocharger Oil
4N***94Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group1
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4n0754 Manifold Gp-Exhaust
5l8632 Pipe Gp-Exhaust
9l6671 Shield Gp-Manifold
9L***71Shield Group-Manifold; Manifold Shield Group1
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9n5264 Turbocharger Gp*R
8n4416 Turbocharger Gp
8N***16Turbocharger Group; Turbocharger Group1
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7c6624 Turbocharger Gp
7c6615 Turbocharger Gp
Lubrication System
2n8220 Breather Gp-Crankcase
2N***20Breather Group; Breather Gp-Crankcase1
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4n2481 Fastener Gp-Oil Pump Mounting
4N***81Fastener Group-Oil Pump Mounting; Oil Pump Mounting Fastener Group1
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2w7201 Filler Gp-Oil-L.H.
4n0731 Filter Gp-Oil
4N***31Filter Group-Oil; Filter Gp-Engine Oil1
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4n1288 Fumes Disposal Gp
4N***88Fumes Disposal Group; Fumes Disposal Group1
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4n9951 Gauge Gp-Oil Level-L.H.
4N***51Gauge Group-Oil Level (Dipstick); Oil Level Gauge Group1
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4n1128 Lines Gp-Engine Oil
4N***28Lines Group-Engine Oil; Oil Lines Group-Engine1
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7x8889 Circulation Gp-Lubrication-Part 1 Of 2
7x8889 Circulation Gp-Lubrication-Part 2 Of 2
4n0733 Pump Gp-Engine Oil*R
0774352 Pump Gp-Hydraulic
Power Train
7x2191 Axle Ar-Steering Drive
7X***15Housing Group-Axle1
7X***16Differential Group1
7X***42Axle Group; Axle Gp-Wheel End1
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7x2142 Axle Gp-Wheel End
7x2190 Axle Gp-Drive
0775973 Clutch Gp
7x2116 Differential Gp
7x2115 Housing Gp-Axle
0780278 Motor Gp-Hydraulic*R
7x9170 Propel Gp-Hydrostatic-Part 2 Of 4
7x9170 Propel Gp-Hydrostatic-Part 3 Of 4
7x9170 Propel Gp-Hydrostatic-Part 4 Of 4
7x9170 Propel Gp-Hydrostatic-Part 1 Of 4
7r4901 Pump Gp-Charge
7x7438 Pump Gp-Hydraulic*R
0780289 Line As-Drive
7x8242 Transmission As-Part 1 Of 2
7x8242 Transmission As-Part 2 Of 2
7x8314 Wheel & Tire Gp-Front
7x8309 Wheel & Tire Gp-Rear
Rotor System
0816817 Axle As-Rotor
7x2201 Case As-Chain-L.H.-Part 4 Of 5
7r2908 Case As-Chain-L.H.-Part 2 Of 4
7x2201 Case As-Chain-L.H.-Part 1 Of 5
7r2908 Case As-Chain-L.H.-Part 3 Of 4
7r2908 Case As-Chain-L.H.-Part 4 Of 4
7r2908 Case As-Chain-L.H.-Part 1 Of 4
7x2201 Case As-Chain-L.H.-Part 3 Of 5
7x2201 Case As-Chain-L.H.-Part 2 Of 5
7x2201 Case As-Chain-L.H.-Part 5 Of 5
7x2202 Case As-Chain-R.H.-Part 2 Of 5
7x2202 Case As-Chain-R.H.-Part 1 Of 5
7r2907 Case As-Chain-R.H.-Part 2 Of 4
7r2907 Case As-Chain-R.H.-Part 4 Of 4
7x2202 Case As-Chain-R.H. -Part 3 Of 5
7r2907 Case As-Chain-R.H.-Part 1 Of 4
7x2202 Case As-Chain-R.H.-Part 5 Of 5
7x2202 Case As-Chain-R.H.-Part 4 Of 5
7r2907 Case As-Chain-R.H.-Part 3 Of 4
7x8778 Control Gp-Depth-Part 2 Of 2
7x8778 Control Gp-Depth-Part 1 Of 2
7x9576 Drive Gp-Rotor-Part 1 Of 2
7x9576 Drive Gp-Rotor-Part 2 Of 2
7x8315 Hood As-Rotor-Part 3 Of 5
7x8315 Hood As-Rotor-Part 1 Of 5
7x8315 Hood As-Rotor-Part 4 Of 5
7x8315 Hood As-Rotor-Part 2 Of 5
7x8315 Hood As-Rotor-Part 5 Of 5
7x9589 Hood Gp-Rotor-Part 1 Of 5
7x9589 Hood Gp-Rotor-Part 5 Of 5
7x9589 Hood Gp-Rotor-Part 4 Of 5
7x9589 Hood Gp-Rotor-Part 3 Of 5
7x9589 Hood Gp-Rotor-Part 2 Of 5
0774330 Kit-Electric Shift
8c0008 Rotor Ar-Chopper
8c0009 Rotor As-Part 2 Of 2
8c0010 Rotor As-Tool
8c0009 Rotor As-Part 1 Of 2
0980709 Transmission As
Service Equipment And Supplies
7r0009 Decal & Finish Gp-Part 2 Of 3
7r0009 Decal & Finish Gp-Part 1 Of 3
7r0009 Decal & Finish Gp-Part 3 Of 3
Soil Stabilizer
Ss-250 Soil Stabilizer
Starting And Electrical System
1005047 Alternator Gp-Charging-24 Volt, 50 Ampere*R
10***45Alternator Group-Charging; (Nippondenso)1
10***46Alternator Group-Charging; -24-Volt, 50-Ampere1
10***47Alternator Group-Charging; -24-Volt, 50-Ampere1
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9g9538 Alternator Gp
1005046 Alternator Gp-Charging-24 Volt, 50 Ampere
10***46Alternator Group-Charging; -24-Volt, 50-Ampere1
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6t7223 Alternator Gp
6T***23Alternator Group-Charging; Alternator Group-Nippondenso -- 24 Volt, 50 Ampere1
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1005045 Alternator Gp-Charging-24 Volt, 50 Ampere
10***45Alternator Group-Charging; (Nippondenso)1
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5s9088 Alternator Gp*R
3T***88Alternator Group-Charging; Alternator Group Delco-Remy 24 Volt, 50 Ampere1
5S***88Alternator Group-Charging1
6T***23Alternator Group-Charging; Alternator Group-Nippondenso -- 24 Volt, 50 Ampere1
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3t1888 Alternator Gp
3T***88Alternator Group-Charging; Alternator Group Delco-Remy 24 Volt, 50 Ampere1
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5e9573 Electrical Gp-Part 1 Of 2
5e9573 Electrical Gp-Part 2 Of 2
8c0120 Light Ar-Working
5n8757 Magnetic Pickup Gp
5N***57Magnetic Pickup Group; Magnetic Pick-Up Group1
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7w1340 Mounting Gp-Alternator
1w6157 Mounting Gp-Alternator
7x8312 Shunt As
2w8198 Shut-Off Gp-Electrical
2W***98Shutoff Group-Electrical; -Fuel1
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2w8198 Shutoff Gp-Electrical
2W***98Shutoff Group-Electrical; -Fuel1
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Steering
8c9281 Bolster As-Rear
7x8779 Steering Gp-Power-Part 1 Of 2
7x8779 Steering Gp-Power-Part 2 Of 2
0774160 Valve Gp-Steering
Water Spray System
5e9998 Control Gp
7r0005 Lines As
7r0004 Lines As
7r0006 Lines As
7R***06Meter & Lines As-Flow; Lines & Flow Meter As1
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7r0003 Lines & Flow Meter As
7R***03Meter & Lines As-Flow; Lines & Flow Meter As1
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9n9528 Spray Ar-Water
5E***98Control Group1
7R***02Spray Bar & Pump Group1
7R***05Lines As1
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8c9279 Spray Ar-Water
5E***98Control Group1
7R***02Spray Bar & Pump Group1
7R***06Meter & Lines As-Flow; Lines & Flow Meter As1
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8c9280 Spray Ar-Water
5E***98Control Group1
7R***01Spray Bar & Pump Group1
7R***03Meter & Lines As-Flow; Lines & Flow Meter As1
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9n9529 Spray Ar-Water
5E***98Control Group1
7R***01Spray Bar & Pump Group1
7R***04Lines As1
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7r0002 Pump Gp-Bar
7r0001 Pump & Spray Bar As

SS-250 serial number reference

On these Cat soil stabilizer/road reclaimer units the Product Identification Number (PIN) plate is mounted on the machine frame, commonly on a frame rail or post near the operator's platform/steps, separate from the engine's own serial plate on the block. On the PIN, the first three characters are the serial prefix, tying the unit to a specific model/build series; the digits that follow are the sequential unit number within that prefix. Use the prefix plus serial number to match the correct parts and service manual break, and confirm exact placement with your dealer if the plate is not visible at the frame rail.

PrefixIdentifies
6DDSS-250 (base/first-generation Soil Stabilizer)
5GRSS-250B (updated Soil Stabilizer)

Frequently asked questions

What engine does the Caterpillar SS-250 use?

A Caterpillar 3406-series inline-six diesel. The base machine (6DD prefix) carries a 3406B rated near 335 gross hp (250 kW); the SS-250B (5GR prefix) carries a plain 3406 rated at the same 335 gross hp per factory literature. Higher-output figures near 430 hp (3406C DITA) turn up in some secondary listings but aren't confirmed for this chassis, so confirm the engine tag on any specific serial number.

What is the operating weight of the SS-250?

Operating weight varies by configuration, ballast, and rotor fitted, ranging roughly from 12,900 to 16,000 kg (28,500 to 35,200 lb) across documented units. Always verify against the specific machine's rotor and equipment package rather than assuming a single figure.

What replaced the Caterpillar SS-250?

Caterpillar carried the platform forward as the SS-250B and RR-250B, which shared service parts with the RM-350B and RM-250C reclaimers into the late 1990s and 2000s. Caterpillar then replaced the entire mechanical platform with its modern electronically controlled RM-series Rotary Mixers, starting with the RM300 and RM500 and later the RM500B.

What SS-250 owners discuss

What engine does the Cat SS-250 actually run, and why do listings show different horsepower numbers?
Base SS-250 units (6DD prefix) run a Cat 3406B inline-six rated around 335 gross hp (250 kW). The updated SS-250B (5GR prefix) carries a Cat 3406 rated at the same 335 gross hp per factory literature. A 430 hp 3406C DITA figure turns up in some secondary listings, but it isn't confirmed for this chassis and may reflect a different reclaimer model - confirm the exact engine tag on the serial plate before ordering major engine parts or comparing output to another owner's machine.
Mechanical 3406B vs electronically controlled 3406C on this platform - does it change how the engine behaves?
Yes. The 3406B here uses a mechanical unit-injection fuel system with a jake-style governor and fuel rack linkage - straightforward to diagnose with a pressure gauge, but slow throttle response or rough idle after any fuel-system work usually traces back to a sticking rack or a linkage that's out of adjustment. Machines built with the PEEC-style electronically controlled 3406C add an ECM, timing/rack solenoid, and engine speed sensor into the mix; owners of that engine family across other applications report surging or intermittent power loss when those components or their wiring degrade with age. If you're chasing an intermittent power or surge complaint on a PEEC-equipped unit, have your dealer verify the ECM and speed-sensor wiring before replacing fuel system parts.
What wears out first on the rotor and its drive?
The cutting bits and bit holders on the rotor take the brunt of the abuse and wear rate depends heavily on the material being reclaimed - asphalt with a lot of aggregate chews through carbide bits far faster than a soft soil-cement job. Worn or damaged cast bit holders can be cut off and replaced with weld-on holders rather than swapping the whole rotor. The rotor drive itself is a heavy chain-and-clutch setup; the chain is self-lubricating and isn't meant to need routine adjustment, so persistent chain slack, clutch slip, or chain noise is a sign something upstream (bearing, sprocket, or clutch wear) needs a proper inspection rather than a quick tension fix.
Any known differences between early and later serial-numbered machines?
Yes - Caterpillar increased the rated rotor drive chain capacity on production from roughly serial number 6DD00070 onward. If you're pricing a chain or drive component for an early-build machine, don't assume it interchanges with a later one without checking the serial break; the drivetrain load rating differs across that production change.
What should I expect from the drivetrain and tires day to day?
The SS-250 is an all-wheel-drive rubber-tired machine, not a tracked undercarriage, and many were built with solid cushion tires rather than pneumatics given the low-speed, high-torque application. Expect tire/cushion wear and cracking to be the main wear item in place of an undercarriage, rather than track pads or rollers - inspect the cushion rubber for chunking and check wheel-end seals for leaks, since these machines spend most of their life crawling through abrasive reclaimed material at walking speed.
The water spray system keeps clogging or applying uneven moisture - what's going on?
This is a generic spray-system wear issue rather than an SS-250-specific defect: reclaimed base material and job-site water sources carry sand, silt, and mineral content that plug nozzle orifices over time. Owners dealing with inconsistent spray patterns on similar mixing/stabilizing equipment generally trace it to nozzle wear, a dirty inline filter ahead of the spray bar, or mineral buildup rather than a pump failure. Regular nozzle inspection and filtration ahead of the spray manifold prevents most of it; if the spray bar won't calibrate correctly even with clean nozzles, have your dealer verify the metering/flow-control circuit before assuming a pump problem.
What should I check before buying a used SS-250?
Weigh hours against age and job history - a machine that mostly ran soil-cement will show far less rotor and bit wear than one that spent its life chewing old asphalt. Pull the side access doors and inspect the rotor bits, bit holders, and end rings directly rather than trusting a seller's description. Confirm which engine is actually installed (mechanical 3406B vs electronically controlled 3406C DITA) since that changes both the power rating and how you'll diagnose future issues. Check the rotor drive chain and clutch for slack, slip, or unusual noise under load, inspect tires/cushions for chunking, and run the water spray system through a calibration check. Verify hydraulic response on all functions is crisp with no lag, and confirm the machine's serial number to know which production-run drivetrain rating it carries. For anything involving the fuel system, ECM wiring, or rotor clutch adjustment, have your dealer verify before you finalize the purchase price.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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