Caterpillarengine - industrialpumper

Caterpillar SPP101

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar SPP101 is a Skid Mounted Pumper: an industrial engine package built to drive oilfield and well-service pumps rather than a self-propelled machine. It runs the 3126B turbocharged inline-six diesel, a 7.2 L (442 cu in) HEUI-injected, air-to-air aftercooled engine rated around 168 bkW (225 bhp) at 2200 to 2500 rpm, later carried forward under Caterpillar's C7/C9 industrial engine naming as the same base engine family was renamed. Standard-configuration units carry their own base serial prefix; a vee-belt front-drive variant tied to a separate prefix also surfaces in parts listings but is thinly documented. Configurations differ mainly by crankcase depth (shallow or deep sump) and by whether an engine-driven air compressor or fuel priming pump is fitted to the skid. No published operating weight exists for the package, since it varies with the skid, tank, and pump hardware bolted around the engine.

Across its production run the SPP101's core engine architecture stayed constant even as Caterpillar's naming shifted the same platform from 3126B to C7 to C9 designations, which is why parts interchangeability across those industrial-engine nameplates is common in the field. The SPP101 has no undercarriage, no travel drive, no hydraulic work-tool system, and no operator dash cluster of its own — diagnostics run through Cat ET on the service connector, not a cab display. That stationary, purpose-built nature is exactly why it still matters in the used and parts market: long-serving oilfield fleets keep these HEUI/ECM-controlled engine packages in circulation, and buyers need to confirm the actual serial prefix on a given unit before ordering parts, since aggregator listings routinely blend 3126/3126B/C7/C9 industrial part data together.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar SPP101 specifications

Engine

Engine modelCaterpillar 3126B Industrial diesel (parts and cooling documentation cross-reference this power unit with the later C-9/C7 industrial engine family designation)
Configuration4-stroke, turbocharged, water-cooled inline-6, electronic fuel control
Gross power168 bkW (225 bhp) at 2200-2500 rpm
Displacement7.2 L (442 cu in)
Bore x stroke110 mm x 127 mm (4.33 in x 5.00 in)
Emissions tierNot published for this specific power unit — verify with dealer for the applicable certification on a given serial range

Weights

Operating/shipping weightNot documented in available literature for the skid-mounted pumper package — verify with dealer
Ground pressureNot applicable — stationary skid-mounted unit

Dimensions

Transport length/width/heightNot published for this unit
Wheelbase/track gaugeNot applicable — no undercarriage or axle set; unit rides on a mounting skid
Ground clearanceNot applicable

Performance

Travel speedNot applicable — SPP101 is a stationary skid-mounted pumper, not a self-propelled machine
Pump discharge performanceNot published in available literature for this specific unit — verify with dealer
GradeabilityNot applicable

Service capacities (summary)

Engine oil system (refill incl. filter)About 25 L (6.6 US gal), per the shared 3126B engine-family service data
Cooling systemRoughly 20-39 L (21-41 US qt) depending on radiator/aftercooler configuration — varies by configuration/series
Fuel tankNot documented for the skid package — capacity is application-specific and not published

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

SPP101 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter) - shallow oil sump21 L (23 US qt)Cat Diesel Engine Oil (DEO) multigrade, 10W30 or 15W40. Meets EMA LRG-1 / API CH-4, CG-4, CF-4. Grade by ambient temp: 0W20 down to -40C/10C max (-40F/50F), 0W30 -40C/30C (-40F/86F), 0W40 -40C/40C (-40F/104F), 5W30 -30C/30C (-22F/86F), 5W40 -30C/40C (-22F/104F), 10W30 -20C/40C (-4F/104F), 15W40 -15C/50C (5F/122F). Below -20C use 0W or 5W multigrade; below -30C use synthetic 0W/5W with pour point under -50C.
Engine crankcase (with filter) - deep oil sump31 L (33 US qt)Same Cat DEO multigrade recommendation and viscosity-by-climate table as the shallow sump. Deep-sump variant (aluminum or stamped-steel pan) is the higher-capacity factory option; auxiliary oil filters need extra oil beyond this figure per the skid builder's spec.
Cooling system (total system, engine + OEM-installed radiator)Not a fixed figure in the engine manual - total cooling system capacity depends on the radiator size fitted to the skid by the pump-package builder. Record and track the as-built capacity for this specific unit.Preferred: Cat Extended Life Coolant (ELC), or a commercial extended-life coolant meeting the Cat EC-1 spec - 6000 service hours or six years. Acceptable: Cat Diesel Engine Antifreeze/Coolant (DEAC), or a commercial heavy-duty coolant/antifreeze meeting ASTM D4985 or D5345 - 3000 service hours or three years. Standard mix is 1:1 water to glycol (50 percent gives freeze protection to -29C/-20F, boil protection to 106C/223F). For a stationary pumper application with no freeze/boil-protection need, a 6-8 percent SCA-in-water mix is acceptable instead of glycol; use distilled or deionized water.
Fuel tankNot specified as a fixed figure in the base engine manual - fuel tank is supplied and sized by the pump-skid builder, not the engine OMM.Standard diesel fuel per Cat fuel specifications. Fit a primary fuel filter/water separator (10-15 micron) ahead of the injection system; drain water and sediment from the tank weekly, at oil changes, and at each refueling. Top off tanks after operation in cold weather to limit condensation.
Grease (chassis/pin and bearing points, spec only)Per fitting - no system-wide fill volume specified.Multipurpose Lithium Complex Grease (MPGL), NLGI No. 2, for general-duty points, effective range roughly -28 to 149C (-18 to 300F). Multipurpose Lithium Complex Grease with Molybdenum (MPGM) for heavily loaded pin joints and journal bearings. Special Purpose Grease (SPG, polyurea) for high-temperature antifriction bearings such as starting motors, alternators, fan drives, and generators, range about -29 to 177C (-20 to 350F).

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar SPP101 maintenance schedule

Service intervalTasks
Every 10 h
  • Check crankcase oil level before each start; maintain it between the ADD and FULL marks on the shallow or deep sump gauge.
  • Check coolant level in the recovery tank or sight glass daily.
  • Drain water and sediment from the primary fuel filter/water separator daily.
  • Inspect the air cleaner service indicator daily and service the element once it reads in the restricted zone.
  • Clean the intake precleaner bowl of accumulated dirt and debris weekly, more often in dusty well-service sites.
  • Walk around the skid weekly, checking for fuel, oil, and coolant leaks, loose fasteners, and worn drive belts.
Every 250 h
  • Change engine crankcase oil and replace the oil filter (baseline interval for the shallow sump; extend only if oil grade and duty cycle qualify).
  • Replace the primary fuel filter/water separator element and the secondary fuel filter.
  • Clean or replace the air cleaner element and clean the crankcase breather.
  • Pull an engine oil sample for used-oil analysis.
  • Test the coolant supplemental additive concentration and correct it as needed.
  • Inspect the alternator, drive belts, battery electrolyte level, and cylinder head grounding stud; clean the radiator core and drain fuel tank sediment.
Every 500 h
  • Repeat the 250-hour service in full: oil and filter, fuel filters, air cleaner element, crankcase breather, and oil sample.
  • Perform the initial valve lash inspection and adjustment on a new or freshly rebuilt engine.
  • Re-test coolant additive concentration and inspect hoses and clamps for cracking, softness, or looseness.
  • Lubricate the fan drive bearing and re-inspect the engine-driven air compressor and its filter, if fitted.
  • Re-torque the cylinder head grounding stud connection to keep the ECM ground path clean.
Every 2,000 h
  • Inspect and adjust engine valve lash.
  • Clean and pressure-test the air-to-air aftercooler core.
  • Re-inspect the alternator and clean the crankcase breather.
  • Track accumulated fuel throughput against the overhaul-consideration threshold for planning purposes.
Every 4,000 h
  • Clean and pressure-test the aftercooler core again and re-inspect the air compressor.
  • Inspect the belt tensioner and the crankshaft vibration damper for damage or fluid leaks.
  • Replace the water temperature regulator preventively before it fails in service.
  • Add coolant extender if running Extended Life Coolant, or plan a full coolant change if running conventional antifreeze.
  • Steam-clean the engine exterior and inspect the engine mounts for deterioration.
Every 6,000 h
  • Change Extended Life Coolant at six years or 6000 hours, whichever comes first; conventional coolant should already have been changed at the 3000-hour mark.
  • Inspect the starting motor, the turbocharger, and the water pump in this extended-hour range.
  • Evaluate the engine for a scheduled overhaul once oil consumption climbs to roughly three times its baseline rate rather than waiting for a failure.

Servicing the SPP101 beyond the schedule

Predictive Maintenance & Fluid Analysis

Run S·O·S oil and coolant analysis on the 3126B's HEUI-injected inline-six at every service interval rather than trusting hours alone. Sample the crankcase (shallow 21 L or deep 31 L sump) at each oil change to catch bearing or injector wear early, and test coolant additive concentration to protect the air-to-air aftercooled block from corrosion and cavitation. Because the pumper runs stationary under sustained load, track fuel consumption trends and watch for injection actuation pressure fault codes through Cat ET to flag HEUI pump wear before it causes a shutdown.

Corrective & Common Repairs

Most SPP101 downtime traces to the fuel system and cooling loop, not to any drivetrain — there is none to wear out. Expect primary filter/water separator clogging in dusty well-service sites, HEUI injector faults logged through the ECM diagnostic lamp, and turbocharger compressor-side oil residue from restricted air filters or extended low-idle running. Belt-driven jacket water pump and alternator belts stretch under continuous duty and need re-tensioning past the initial break-in period. Address cylinder head ground strap corrosion promptly — it is a common source of erratic ECM readings on skid-mounted engine packages.

Overhaul & Rebuild Points

Overhaul timing on the SPP101's 3126B core follows oil consumption, not the calendar: plan a rebuild once consumption climbs to roughly three times the baseline rate. At teardown, replace crankshaft main and rod bearings, valve rotators, and crankshaft seals regardless of apparent condition, and magnetic-particle inspect the crankshaft and camshaft if either is pulled. Clean and pressure-test the oil cooler and aftercooler cores before reinstalling. Because this is a stationary pump-drive package, there is no undercarriage, transmission, or final drive to rebuild alongside the engine.

Seasonal & Environment Servicing

Cold-weather readiness on the SPP101 centers entirely on the engine, since there is no travel system to winterize. Verify coolant glycol protects to the lowest expected site temperature and use a jacket water or block heater below about 10°C to cut white smoke and hard starts. In hot, dusty well-service locations, service the air cleaner and precleaner more often than the standard interval and monitor inlet manifold air temperature to avoid power derates. Because Cat ET reads all diagnostics through the service connector, keep that port shielded from mud and moisture in the field.

SPP101 common service parts

Part numberPart
112-6523Insert-Fuel FilterCheck fitment →
1R-0751Filter-FuelCheck fitment →
6I-0273Filter Element As-AirCheck fitment →
6I-0274Filter Element As-AirCheck fitment →
1R-1807Filter As-Engine OilCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

SPP101 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
164-11Injection actuation pressure system fault - ECM not seeing correct actuation oil pressure from the HEUI pump circuitFailed injection actuation pressure control valve, worn HEUI pump, leaking injector, or bad IAP sensorCheck actuation oil pressure with service tool, inspect IAPCV wiring and connector before condemning the HEUI pump
164-03Injection actuation pressure sensor - voltage above normal, signal open or shorted highDisconnected or open sensor circuit, chafed harness, corroded connectorInspect IAP sensor connector and harness for open circuit, test sensor supply and signal voltage against spec
100-3Engine oil pressure sensor - voltage above normal, indicates open circuitDisconnected sensor, broken wire in harness, faulty sensorVerify sensor connector is seated, check harness continuity, replace sensor if voltage stays out of range with connector plugged in
110-0Engine coolant temperature above normal operating rangeLow coolant level, blocked radiator/heat exchanger, failed thermostat, or actual overheating conditionShut down and let cool, check coolant level and cooling system before restart; do not continue running package under this fault
168-2Electrical system voltage erratic, intermittent, or incorrectLoose or corroded battery/charging connections, faulty alternator regulation, marginal groundCheck battery terminals and ground straps, test charging system output, repair connections before replacing ECM components
190-08Engine speed/timing sensor signal abnormalDamaged or misadjusted speed/timing sensor, debris in sensor gap, harness faultInspect sensor air gap and mounting, check wiring for damage, reset gap to spec and clear code
172-03Intake manifold air temperature sensor - voltage above normal (open circuit)Disconnected sensor, open harness wire, corroded connectorCheck sensor connector and harness continuity, replace sensor if fault persists with good wiring
108-04Atmospheric pressure sensor - voltage below normal (shorted low)Shorted signal wire, internal sensor failure, water intrusion at connectorInspect sensor harness for chafing or moisture, test sensor output, replace sensor if signal stays low with harness confirmed good

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

SPP101 attachments & work tools

Machine type and work-tool scope

SPP101 is a skid-mounted industrial engine package built around a Cat 3126B-based diesel, sold as a pump drive unit, not an earthmoving or lifting machine. It does not use bucket, fork, coupler, or other construction-class work tools; its option list is limited to power-unit hardware.

Base and mounting

The unit ships on a structural skid base for stationary or towable pump-drive duty. No quick-coupler or work-tool mounting plate is fitted, since the package drives a separate pump rather than ground-engaging attachments.

Enclosures and guards

Factory-documented guarding covers the engine-to-pump driveline: belt guards, coupling guards, and radiator guard hardware. Exact guard package and any weather enclosure or service platform vary by configuration ordered.

Cooling system arrangement

Cooling is engine-driven, generally a skid-mounted radiator and fan matched to the 3126B block. Some builds use alternate cooling arrangements (remote radiator or heat exchanger) depending on installation; confirm against the specific build sheet.

Drive coupling to pump end

Engine output connects to the pump end through a flexible shaft coupling and guard rather than a hydraulic quick-coupler. Pump selection, coupling ratio, and any gearbox are set by the system packager, not offered as Cat work-tool options.

Onboard engine-driven systems

The documented system covers lubrication, fuel, air inlet/exhaust, and electrical/starting sections plus a hydraulic section tied to engine accessories such as fan drive, not external work-tool hydraulics. No separate work-tool hydraulic kit is listed for this package.

All SPP101 assemblies by section

Every catalogued assembly group for the Caterpillar SPP101. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
163-1850 Air Cleaner Gp
16***50Air Cleaner Group1
4P***24Seal-O-Ring1
6I***73Filter Element As-Air; (Primary)1
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230-2562 Air Cleaner Gp
10***81Hose1
14***11Adapter-Filter1
14***12Indicator-Air Filter Change; (Engine)1
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136-1706 Air Cleaner Gp
10***57Tube As1
13***06Air Cleaner Group1
16***50Air Cleaner Group1
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153-1794 Cover Gp-Air Inlet
15***94Cover Group-Air Inlet; -Engine1
1U***46Sealant (For Locations A)0
20***69Cover-Air Inlet1
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230-2564 Dust Ejector Gp
23***64Dust Ejector Group1
23***65Tube As1
5P***97Clamp Fumes Disposal2
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155-4910 Elbow Gp-Air Inlet
13***26Stud; (M8x1.25x110-mm, M8x1.25x17-mm)3
15***09Elbow; (Air Inlet)1
15***10Elbow Group-Air Inlet1
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209-2079 Elbow Gp-Exhaust
1W***31Clamp-Band; -Turbo Exhaust-Exhaust1
20***79Elbow Group-Exhaust1
20***80Elbow-Exhaust1
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228-4319 Lines Gp-Air
14***67Clamp; (Hose)11
20***41Hose2
20***77Hose1
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183-6845 Manifold Gp-Exhaust -Dry
17***98Bolt-Flange Head; (M10x1.5-Thd)8
18***45Manifold Group-Exhaust; -Dry1
18***54Manifold-Exhaust; (Center)1
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4n-8260 Muffler Gp
0S***32Stud2
1B***13Bolt,Machine Governor And Decelerator Control1
1B***55Nut,Plain,Hexagon Turbocharger Mounting1
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6c-5405 Precleaner Gp -Air Cleaner
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)1
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly1
4S***72Hood As (Pre-Cleaner)1
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201-6846 Turbocharger Gp
13***24Plate-Clamp; (Turbine)(Turbine)2
15***72Clamp As; (Compressor)1
16***63Clamp2
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201-9635 Turbocharger Gp
20***35Turbocharger Group1
3E***17Locknut; (M10x1.5-Thd)(Spiralock)4
7C***31Gasket-Turbocharger1
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Basic Engine
149-4915 Air Compressor Gp
14***46Plug-Pipe1
14***15Air Compressor Group1
2P***58Flange1
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126-8216 Air Compressor Gp
06***38Seal-O-Ring; (7.65 mm Id)1
12***16Air Compressor Group1
13***19Seal-Integral; (Integral)1
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216-7922 Camshaft Gp
10***94Plate-Thrust1
1B***05Key; (Woodruff)1
20***22Gear-Camshaft; (100-Teeth), Name-Plate (Swedish)1
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4w-3462 Carrier Gp-Seal
23***83Gasket1
24***76Seal1
2W***46Cover1
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205-2199 Cover Gp-Cylinder Block
11***18Bolt As; (M8x1.25x16-mm)4
11***29Manifold-Oil1
1U***46Sealant (For Locations A)0
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172-8732 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
17***32Cover Group-Front Housing1
5C***61Nut (M8x1.25 Thd); (M8x1.25 Thd)2
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168-8639 Cover Gp-Front Housing
12***57Washer; (10.85x19.3x1.27-mm Thk)2
13***22Stud2
13***23Cover As-Front1
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135-5035 Cover Gp-Valve Mechanism
13***35Cover Group-Valve Mechanism; (Valve Mechanism)1
16***61Cover As-Base1
23***96Cover As; (Top)1
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113-6087 Crankshaft Gp
10***08Bearing-Main; (Standard)6
11***87Crankshaft Group1
14***62Bearing; (0.25mm Undersize)0
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305-8141 Cylinder Block Gp
10***04Sleeve-Cylinder0
21***86Bearing-Sleeve; (Camshaft)1
26***74Cylinder Block Group1
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263-3774 Cylinder Block Gp
26***74Cylinder Block Group1
5P***47Washer (Bracket To Valve Support)14
7E***68Cap-Crankshaft Bearing7
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129-1165 Cylinder Block Gp
03***53Seal-O-Ring; (08.92mm Id)1
12***65Cylinder Block Group1
18***09Plug As; (High Temperature)1
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227-5952 Cylinder Head As
13***15Seat-Valve Spring6
14***70Guide-Valve; (Standard, Inlet)12
14***14Seal-Valve Stem; (Inlet)12
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278-3490 Cylinder Head As
14***18Insert-Valve Seat; (Exhaust, Standard)6
15***25Setscrew; (3/8-16)6
18***82Insert-Valve Seat; (0.127-mm Os Od, Exhaust)0
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227-5951 Cylinder Head As
14***18Insert-Valve Seat; (Exhaust, Standard)6
15***25Setscrew; (3/8-16)6
21***13Insert-Valve Seat; (Standard, Inlet)12
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227-5954 Cylinder Head Gp
1N***99Plug-O-Ring; (Straight Thread)2
22***53Cylinder Head Group1
22***54Cylinder Head Group1
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227-5953 Cylinder Head Gp
13***83Retainer-Spring6
13***15Seat-Valve Spring6
13***18Spring-Valve; (Exhaust)6
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133-3742 Cylinder Head Gp
13***42Cylinder Head Group1
13***95Gasket-Cylinder Head1
13***52Bolt-12 Point Head; (M20x2.5x170mm)14
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194-9458 Damper & Pulley Gp
19***56Pulley-Crankshaft; (2-Groove)1
19***58Damper & Pulley Group1
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165-6934 Damper Gp
16***34Damper Group1
16***21Damper Assem.1
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118-2073 Drain Gp-Engine Oil
11***73Drain Group-Engine Oil; (Valve)1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
6V***38Valve-Shutoff; (Engine Oil Pan Drain)1
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7c-4566 Drain Gp-Engine Oil
11***19Plug-Magnetic; (Engine Oil Pan Drain)1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
7C***66Drain Group-Oil Pan; -Magnetic Plug1
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194-9463 Drive Gp-Fan
19***62Bracket As1
19***63Drive Group-Fan1
1W***39Hub-Fan Pulley1
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120-6657 Drive Gp-Water Pump
03***75V-Belt; (Pump Drive)(Water)1
10***67Plate As-Idler1
11***04Pulley As-Idler1
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194-9469 Fastener Gp-Damper
19***69Fastener Group-Damper1
6V***15Bolt; (M10x1.5x75-mm)8
6V***39Washer-Hard-Alt Strap To Fan Drive Belt8
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198-7629 Fastener Gp-Fan Drive
19***29Fastener Group-Fan Drive1
8T***83Bolt (M12x1.75x40mm); (M12x1.75x40-mm)4
8T***23Washer-Hard; (13.5x25.5x3-mm Thk)(Bolt To Shield)5
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142-8329 Fastener Gp-Front Cover
14***29Fastener Group-Front Cover1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)3
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)1
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113-6170 Fastener Gp-Lifting -Engine, Rear
11***70Fastener Group-Lifting; -Engine, Rear1
8T***21Washer-Hard; (11x21x2.5-mm Thk)(M10x1.50x30mm)3
8T***36Capscrew; (Hex Hd) (M10 X 1.50 X 25l Gr 10.9)3
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180-0127 Flywheel Gp
16***95Flywheel As1
18***27Flywheel Group1
3E***13Pin-Spring1
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205-1321 Gear Gp-Front
11***69Plate-Thrust1
11***72Bearing1
11***19Plate-Retaining1
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233-7464 Guard Gp-Belt
1K***72Locknut Horn To Guard4
23***81Guard As; (Rh)1
23***82Guard; (Lh)1
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117-5118 Housing Gp-Flywheel
10***50Housing-Flywheel1
11***18Housing Group-Flywheel1
1U***46Sealant (For Locations A)0
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133-5055 Housing Gp-Front
12***83Housing-Front1
13***55Housing Group-Front1
1U***46Sealant (For Locations A)0
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139-4081 Lifter Gp-Valve -Mechanism
13***81Lifter Group-Valve; -Mechanism1
13***84Spacer; (15.9x24x6-mm Thk)2
13***76Shaft As-Lifter1
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153-5417 Lifting Gp-Engine
15***17Lifting Group-Engine1
15***96Plate-Lifting; (Rear)1
8T***21Washer-Hard; (11x21x2.5-mm Thk)(M10x1.50x30mm)1
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142-8332 Lines Gp-Air Compressor
03***68Elbow1
12***57Clamp-Hose2
14***46Plug-Pipe1
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219-6259 Lines Gp-Air Compressor
03***64Elbow (90 Degrees)1
03***72Elbow; (Flared 90 Degree)1
11***80Coupling; (37-Deg)1
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194-9454 Mounting Gp-Alternator
18***32Bracket; (Alternator)1
19***54Mounting Group-Alternator1
1L***86Spacer; (0.69x0.875x0.5-In Thk)1
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214-5862 Mounting Gp-Engine
21***62Mounting Group-Engine1
21***63Support As; (Rh)1
21***64Support As; (Lh)1
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234-3040 Mounting Gp-Engine
15***82Plate1
15***83Bracket As2
15***84Bracket As2
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197-0649 Mounting Gp-Fan Drive
19***46Support-Fan1
19***49Mounting Group-Fan Drive1
6V***22Bolt (M10x1.50x35mm)4
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126-5931 Pan Gp-Oil -Engine
12***31Pan Group-Oil; -Engine1
14***09Plug As-Sto2
16***77Plug As1
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161-8420 Piston & Rod Gp
13***70Tube As; (Piston Cooling Jet)1
15***21Crown As-Piston1
16***20Piston & Rod Group1
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159-0303 Plug Gp-Cylinder Block
15***03Plug Group-Cylinder Block; (Cylinder Block)1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)2
6F***62Washer,Flat Transmission Oil Cooler1
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216-8618 Plug Gp-Engine
21***18Plug Group-Engine1
8T***65Plug-Pipe; (Diesel Particulate Filter)1
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162-8068 Plug Gp-Engine -Engine Oil
14***95Plug As1
16***68Plug Group-Engine; -Oil Gallery1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
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121-0802 Plug Gp-Flywheel Housing
12***02Plug Group-Flywheel Housing1
2P***94Plug-Sealing1
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197-0648 Pulley Gp-Crankshaft
19***47Pulley-Crankshaft1
19***48Pulley Group-Crankshaft1
2W***81Plate-Clamp; (Pulley Clamp)1
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198-7628 Pulley Gp-Fan
19***65Pulley-Fan; (2-Groove)1
19***28Pulley Group-Fan1
8T***96Washer-Hard- Line From Pipe As. To Gear6
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256-3834 Rocker Arm Gp -Inlet
25***34Rocker Arm Group; -Inlet1
25***35Rocker Arm As; (Inlet)1
26***24Screw-Valve Adjustment; (M10x1.5-Thd)1
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256-3831 Rocker Arm Gp -Exhaust
25***31Rocker Arm Group; -Exhaust1
25***32Rocker Arm As; (Exhaust)1
26***24Screw-Valve Adjustment; (M10x1.5-Thd)1
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122-8929 Seal Gp-Crankshaft
12***29Seal Group-Crankshaft1
24***39Seal-Crankshaft; (Front)(Front)1
7C***71Seal Group-Crankshaft; (Rear)(Rear)1
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230-2540 Support Gp-Engine -Front
23***40Support Group-Engine; -Front1
23***41Support As-Front1
8T***23Washer-Hard; (13.5x25.5x3-mm Thk)(Bolt To Shield)6
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256-3830 Valve Mechanism Gp
13***17Spring5
13***98Shaft Assem.1
13***02Stand; (End)1
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135-2969 Valve Mechanism Gp
13***79Rod-Valve Push; (Valve Push)12
13***69Valve Mechanism Group1
13***81Lifter Group-Valve; -Mechanism3
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235-5528 Valve Mechanism Gp
13***17Spring5
13***98Shaft Assem.1
13***02Stand; (End)1
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Cooling System
131-8151 Adapter Gp-Fan
13***49Adapter-Fan1
13***51Adapter Group-Fan1
9F***46Seal-Adapter To Hub To Bearing1
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117-3643 Cooler Gp-Engine Oil
11***43Cooler Group-Engine Oil1
23***55Gasket1
26***43Core As-Engine Oil Cooler1
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235-1546 Fan Gp-Suction
23***49Spacer1
23***46Fan Group-Suction1
4L***59Bolt-Mirror To Open Rops6
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228-4333 Guard Gp-Radiator
19***54Spacer; (11.8x20x45-mm Thk)8
22***33Guard Group-Radiator1
5P***16Washer; (Hard) (8.8x20.5x2mm Thk)8
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208-2846 Lines Gp-Water
11***23Regulator-Water Temperature; (97-Deg C)(Coolant)2
12***66Gasket1
13***30Housing-Water Regulator1
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228-4313 Lines Gp-Water
22***13Lines Group-Water1
22***15Tube1
22***16Tube1
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120-8402 Pump Gp-Water -Coolant
10***01Cover1
12***02Pump Group-Water; -Coolant1
14***88Seal As; (Water Pump)1
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234-0219 Pump Gp-Water
06***69Stem1
12***02Pump Group-Water; -Coolant1
23***19Pump Group-Water1
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235-0623 Radiator Gp
11***59Mounting As2
12***78Spacer; (10.5x25x15-mm Thk)1
15***41Isolator2
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228-4302 Radiator Gp
13***40Locknut; (M8x1.25-Thd)6
15***24Hex Head Plug; (-4sae) (D6r Iii)1
18***17Aftercooler As1
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Electrical And Starting System
7g-7889 Alternator Gp-Charging
03***12Screw-Forming; (10-24x0.5-In)5
11***19Diode As-Alternator1
18***34Nut-Flange; (5/8-18-Thd)1
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235-1927 Alternator Gp-Charging
19***54Mounting Group-Alternator1
23***27Alternator Group-Charging1
2W***94Pulley-Alternator1
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198-1724 Control & Mtg Gp-Engine Elek
10***28Spacer-Special; (12.7x26x28.7-mm Thk)2
16***11Spacer2
19***24Control & Mtg Group-Engine Elek1
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210-0849 Control Gp-Engine Electronic
21***49Control Group-Engine Electronic1
32***03Control Group-Engine Electronic1
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322-3603 Control Gp-Engine Electronic
18***72Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated)1
32***03Control Group-Engine Electronic1
7X***15Strap; (Grounding)1
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240-5304 Control Gp-Engine Electronic
18***72Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated)1
24***04Control Group-Engine Electronic1
7X***15Strap; (Grounding)1
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210-0848 Control Gp-Engine Electronic
18***72Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated)1
21***48Control Group-Engine Electronic1
7X***15Strap; (Grounding)1
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4p-1479 Starting Aid Gp -Air Inlet Heater
15***11Heater As; (Starting Aid)1
1U***46Sealant (For Locations A)0
4P***79Heater Group-Starting Aid; -Air Inlet Heater1
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202-2371 Sensor Gp-Engine
14***47Adapter1
16***61Plug As1
20***71Sensor Group-Engine1
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9x-9647 Sensor Gp-Position -Rotary
18***36Socket-Connector; (16-Ga To 18-Ga)3
8T***31Plug-Connector; (3-Pin)1
9X***13Sleeve (Order By cm)(Use As Required)0
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236-6220 Sensor Gp-Pressure
21***67Seal-O-Ring1
22***36Sensor Group-Pressure; -Injection Actuation1
23***20Sensor Group-Pressure; -Injection Actuation1
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239-2395 Sensor Gp-Pressure
19***22Sensor Group-Pressure; -Atmospheric Air1
23***95Sensor Group-Pressure; -Atmospheric Air1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)1
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194-6725 Sensor Gp-Pressure
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)3
19***25Sensor Group-Pressure; -Engine Oil1
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247-0302 Sensor Gp-Pressure
19***23Sensor Group-Pressure; -Turbocharger Outlet1
24***02Sensor Group-Pressure; -Turbocharger Outlet1
6V***48Seal--O-Ring--To Governor Drive Housing1
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194-6722 Sensor Gp-Pressure
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)3
19***22Sensor Group-Pressure; -Atmospheric Air1
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224-4536 Sensor Gp-Pressure
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
19***26Harness As-Sensor; (16-18 Ga Wire)(Engine Oil Temperature)3
19***27Harness As-Sensor; (14-Ga Wire)(Engine Oil Temperature)3
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239-2396 Sensor Gp-Pressure
19***25Sensor Group-Pressure; -Engine Oil1
21***66Seal-O-Ring; (Engine Oil)1
23***96Sensor Group-Pressure; -Engine Oil, Fuel1
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194-6723 Sensor Gp-Pressure -Intake Manifold
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
18***39Pin-Connector; (14-Ga To 18-Ga)(For 14 Gauge Wire)3
19***23Sensor Group-Pressure; -Turbocharger Outlet1
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236-6221 Sensor Gp-Speed -Engine Timing
23***21Sensor Group-Speed; -Engine Timing1
24***30Sensor Group-Speed; -Engine Timing1
3P***47Seal-O-Ring (Id=13.94mm); (13.949mm Id)2
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274-7396 Sensor Gp-Temperature
13***45Pad; (Connector)1
26***97Sensor Group-Temperature; (Air Inlet Manifold)1
27***96Sensor Group-Temperature; -Engine Coolant1
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191-6587 Sensor Gp-Temperature
15***43Sleeve; (2.8-Dm)0
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)2
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274-7395 Sensor Gp-Temperature
13***45Pad; (Connector)1
23***80Seal-O-Ring1
26***97Sensor Group-Temperature; (Air Inlet Manifold)1
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204-0320 Sensor Gp-Temperature
19***87Sensor Group-Temperature; -High Pressure Oil1
20***20Sensor Group-Temperature; -Engine Oil1
21***68Seal-O-Ring; (11.89-mm Id)1
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201-8436 Starting Aid Gp
00***35Protector2
01***80Lockwasher2
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
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207-1508 Starting Motor Gp-Electric
03***23Bolt; (1/4-28x1-In)5
10***63Terminal As-Starter1
10***49Housing As-Starter1
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108-3857 Starting Motor Gp-Electric
10***57Starting Motor Group-Electric1
10***08Bolt (M10x1.5x35mm); (M10x1.5x35-mm)3
13***30Wire As1
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209-5581 Switch Gp-Magnetic
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
20***81Switch Group-Magnetic; -Air Inlet Heater1
3F***56Lockwasher; (8.43x15.5x0.76mm Thk)2
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122-5053 Valve Gp-Solenoid
12***53Valve Group-Solenoid1
9X***84Seal Kit; (Includes Seal, Ring, Spacer And Nut)1
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195-1333 Wiring Gp-Electronic Control
13***26Fastener Group-Wiring Harness; -Ecm Harness1
13***40Resistor As-Connection; (3-Pin)1
15***22Seal; (70mm Od)1
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190-5038 Wiring Gp-Engine
10***20Plug As-Connector; (2-Pin)1
10***01Kit; (Receptacle) (12-Pin) (Includes Receptacle As & Wedge)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
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Engine Arrangement
231-2052 Engine Ar
11***87Crankshaft Group1
11***70Fastener Group-Lifting; -Engine, Rear1
11***43Cooler Group-Engine Oil1
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Fuel System
129-3204 Filter Gp-Fuel
11***23Insert-Fuel Filter1
12***04Filter Group-Fuel1
14***38Base As-Fuel Filter1
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178-0199 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
13***15Ring-Backup; (40mm Od)1
14***03Seal-O-Ring; (Fuel System)1
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221-5418 Lines Gp-Fuel Filter
03***88Connector-Tube Assembly To Main Relief1
14***33Tube As1
16***57Tee1
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172-6291 Pump Gp-Fuel Priming
13***41Pump Group-Fuel Priming; (Hand)1
17***91Pump Group-Fuel Priming1
1P***36Gasket; (Fuel Priming Pump)(Fuel Priming Pump)1
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178-0198 Pump Gp-Unit Injection
15***88Deflector1
17***98Pump Group-Unit Injection1
17***99Injector Group-Fuel1
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180-7341 Pump Gp-Unit Injector Hyd
11***75Washer; (13.5x32x8-mm Thk)1
12***53Valve Group-Solenoid1
12***73Gear-Pump Drive; (36 Teeth)1
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210-5575 Pump Gp-Unit Injector Hyd
18***41Pump Group-Unit Injector Hydraulic1
18***41Seal-O-Ring; (Unit Injector Hydraulic Pump)1
21***75Pump Group-Unit Injector Hydraulic1
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232-0343 Regulator Gp-Fuel Pressure
23***43Regulator Group-Fuel Pressure1
29***20Regulator As; (Fuel Pressure)1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)1
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Hydraulic System
152-6042 Tank & Mtg Gp-Hydraulic
15***41Tank Group-Hydraulic1
15***42Tank & Mtg Group-Hydraulic1
1K***72Locknut Horn To Guard4
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152-6041 Tank Gp-Hydraulic
07***15Gauge-Sight; (Hydraulic Tank)1
0S***97Capscrew (1/4 - 28 Nf X 1 Gd8, Hex)22
15***41Tank Group-Hydraulic1
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Lubrication System
179-7001 Adapter Gp-Oil Line
17***01Adapter Group-Oil Line; -Unit Injector Pump1
17***02Adapter Assem.1
21***68Seal-O-Ring; (11.89-mm Id)1
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128-2682 Breather Gp -Crankcase
12***82Breather Group; -Crankcase1
16***10Breather As; (Crankcase)1
5N***85Washer-Sealing; (Sealing)1
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201-9775 Filter Gp-Engine Oil
1R***07Filter As-Engine Oil; (Advanced Efficiency)1
20***74Base As-Oil Filter; (Engine)1
20***75Filter Group-Engine Oil1
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163-5696 Fumes Disposal Gp
16***96Fumes Disposal Group1
2S***53Clip; (34.92mm Id)1
3E***52Washer-Hard; (8.8x20.5x2.5-mm Thk)2
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203-1258 Gauge Gp-Oil Level (Dipstick) -Engine
10***34Gauge-Oil Level (Dipstick); (Engine)1
1S***63Plug; (Mounted-Bottom3
20***58Gauge Group-Oil Level (Dipstick); -Engine1
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129-1133 Lines Gp-Engine Oil
12***32Tube As-Oil1
12***33Lines Group-Engine Oil1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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219-6261 Lines Gp-Oil -Unit Injector Pump
18***99Connector As1
21***68Seal-O-Ring; (11.89-mm Id)1
21***58Tube Assem.1
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198-0030 Lines Gp-Turbocharger Oil
18***94Hose As-Oil Supply1
19***30Lines Group-Turbocharger Oil1
21***68Seal-O-Ring; (11.89-mm Id)1
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201-9776 Plug Gp-Engine Oil Manifold
20***76Plug Group-Engine Oil Manifold1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
9S***85Plug--To Seal Hydraulic Pump To Sump Of Limit System1
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212-2270 Pump Gp-Engine Oil
20***97Pump Group-Engine Oil1
21***70Pump Group-Engine Oil1
6V***15Bolt; (M10x1.5x75-mm)2
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200-4497 Pump Gp-Engine Oil
18***77Pump Group-Engine Oil1
20***97Pump Group-Engine Oil1
7W***37Shaft-Oil Pump1
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Prime Package
217-5890 General Ar-Pumper
10***57Starting Motor Group-Electric1
15***42Tank & Mtg Group-Hydraulic1
20***79Elbow Group-Exhaust1
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Service Equipment And Supplies
6l-4502 Chart-Plate & Film
11***52Plate & Film Group; -Engine Information1
4W***13Plate-Serial Number (Engine)1
6L***02Chart-Plate & Film1
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248-0362 Plate & Film Gp
13***58Film; (Identification) (On Radiator Filler Cap) (On Near Of Radiator Filler Cap)1
22***27Film-Warning; (Hot Surface)2
22***56Film; (Warning) (Hot Fluid) (Underside Of Door To Radiator Fill)1
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SPP101 serial number reference

On the SPP101 skid-mounted pumper, the PIN/serial plate sits on the engine block (industrial-engine style ID tag, usually left side near the fuel injection pump) or on the skid mounting frame next to it. Read it as a 3-character prefix followed by the sequence number, e.g. 715XXXXX or NMEXXXXX. The prefix is the parts-manual serial break that tells you which front-end configuration (standard gear drive vs vee-belt) and which spec/parts groups apply to that unit.

PrefixIdentifies
715SPP101 Skid Mounted Pumper - base serial breakpoint, standard front-end configuration
NMESPP101 pumper - vee-belt front drive option (dry flywheel housing)

Frequently asked questions

What engine does the Caterpillar SPP101 use?

The SPP101 skid-mounted pumper runs the Caterpillar 3126B, a turbocharged, air-to-air aftercooled inline-six diesel displacing 7.2 L (442 cu in) with a 110 mm bore and 127 mm stroke. It uses a Hydraulically Actuated Electronic Unit Injection (HEUI) fuel system and an ECM for engine control, rated around 168 bkW (225 bhp) at 2200 to 2500 rpm. Caterpillar later cross-referenced this same base engine family under its C7 and C9 industrial engine naming.

What is the SPP101's operating weight?

Caterpillar does not publish a single operating weight for the SPP101 package. As a skid-mounted engine, total weight depends on sump depth (shallow versus deep), whether an engine-driven air compressor or fuel priming pump is fitted, and the pump and tank hardware bolted to the skid by the equipment builder. Confirm actual weight for a specific serial with the OEM skid builder or a Cat dealer.

What replaced the Caterpillar SPP101?

There is no documented distinct successor model. The SPP101 is essentially a packaged application of the 3126B/C7 industrial engine rather than a standalone machine line with its own generational lineage, so Caterpillar's ongoing engine-family renaming (3126B to C7 to C9) continued without a named next-generation pumper skid tied specifically to the SPP101. Verify current parts and support options with a Cat dealer when replacing a fielded unit.

What SPP101 owners discuss

How many hours can you realistically expect from the 3126B engine in an SPP101 skid pumper before a major overhaul?
Owners running this engine family report a wide range, roughly 15,000 to 20,000+ hours before a top end or inframe becomes necessary, provided oil and coolant service intervals were kept current. Stationary pump duty tends to be gentler than mobile equipment duty cycles since load and RPM stay steadier, but that only helps if the unit wasn't run low on oil or overheated repeatedly. Treat any hour meter reading with caution unless there are service records to back it up.
What is the HEUI fuel system quirk owners run into on this engine, and what should trigger concern?
This engine uses hydraulic-electronic unit injection, so high-pressure engine oil (not just fuel rail pressure) fires each injector, and fuel pressure at the low-pressure side also lubricates injector and pump components running at tight clearances. Service literature gives different low-pressure fuel specs depending on source and configuration, so treat any single number as a starting point, not gospel, and verify against the plate/config on the actual unit. The real warning sign is fuel-smelling or milky engine oil, which points to an injector O-ring or high-pressure oil pump failure letting fuel and oil cross-contaminate. Have your dealer verify actual injection oil and fuel pressure specs for this unit before condemning parts.
What cooling problems come up specifically because this is a stationary skid unit rather than a mobile machine?
A skid-mounted pump package doesn't get the airflow variation a truck or excavator gets from moving around a site, so it depends entirely on its own radiator and fan (or a remote-mounted radiator/fan setup on some configurations) to keep up. Operators at dusty well sites report the radiator core loading up with dirt and chaff quickly, choking airflow and causing overheating or power derate long before the engine itself has a problem. Core cleaning frequency needs to match the site environment, and coolant condition (concentration and level) should be checked more often than a shop manual interval would suggest for a machine that moves around.
What wears out first on the coupling or drive between the engine and the pump end?
Depending on how the specific package is built, the engine drives the pump through either a flexible coupling or a belt arrangement. Across similar skid pump packages, misalignment between engine output and pump input is the most commonly cited driver of premature coupling or bearing wear, showing up as vibration, heat at the coupling housing, or seal leakage at the pump end. Alignment should be checked on a schedule, not just when something starts making noise.
What electrical or sensor issues get reported most often on this engine platform?
Coolant temperature sensor drift and speed/timing sensor faults are the most frequently reported nuisance issues, since the ECM uses coolant temp as an input for setting injection pressure targets — a bad reading there can cause hard starting, rough idle, or a shutdown code even when the engine itself is fine. In outdoor, well-site type installations, corroded or loose connectors are usually the actual root cause rather than the sensor itself, so connector inspection should come before parts replacement.
What turbocharger symptoms should an operator watch for on this engine?
A whining or screeching sound, increased black smoke, oil weeping at the compressor housing, and a gradual loss of boost/power are the symptoms most often flagged. On engines that see extended idle or light-load stationary running, turbo bearing wear and oil coking (from shutting down hot without a cool-down period) are commonly cited causes rather than a sudden single failure. Have your dealer verify turbo oil supply pressure and inspect for shaft play before returning a suspect unit to service.
What should you check before buying a used SPP101 skid-mounted pumper?
Confirm the nameplate serial prefix and range match the fuel and electrical configuration described in the literature for that build, since running specs are tied to the exact package. Pull whatever ECM hour and fault history is still accessible, and check for a fuel smell or milky look in the engine oil as a sign of HEUI cross-contamination. Inspect the coupling or belt guard for evidence of misalignment wear, check the radiator core for fin damage or heavy debris packing, and look for oil residue around the HEUI pump and injector harness. Check the skid frame and engine mounts for cracks from long-term vibration, and if at all possible get the unit running to verify cooling and fuel pressure rather than relying on a static inspection alone.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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