Caterpillarwork toolshear-demolition/scrap

Caterpillar S80

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar S80 is a hydraulically powered mobile scrap and demolition shear, a work tool rather than a self-propelled machine: it carries no engine of its own and draws all its cutting force from a compatible excavator carrier's hydraulic system. Caterpillar catalogued it in the mid-to-late 1990s as the second-largest member of its legacy S25/S30/S40/S50/S80/S130 shear lineup, sized above the S50 and below the S130. As a basic tool body it weighs approximately 7.9 t (17,416 lb), with an overall length near 4,650 mm (183.1 in) and a jaw opening around 820 mm (32.3 in), and is matched to excavators in roughly the 40-80 t (44-88 US ton) class. Factory literature splits this legacy line into a fixed head under the base model number and a continuously-rotating head under the base number plus 200, which would make the S80 the straight head and the S280 its rotating counterpart - though parts groupings documented for at least some S80 units include a rotator mounting and cylinder group, so configuration should be confirmed against the specific unit's own parts manual rather than assumed from the model number alone. It mounts to the carrier as a second member at the boom, in place of the stick, or as a third member at the stick tip like a bucket or grapple, with an optional quick coupler for third-member use.

Caterpillar's legacy S-family shears, including the S80, have since been superseded in current production by the S2000-series straight shears and S3000-series rotating shears, which carry forward the same boom- or stick-mount philosophy with bolt-on, field-replaceable piercing tips and cutting edges. No S80 units are sold new today; what remains is a working population on demolition and scrap-processing sites, typically paired with older excavators in its matched weight class. Because Caterpillar has reused this model designation elsewhere - a separate, currently sold S80 S Type excavator coupler exists in today's work-tool catalog under the same number, and later B- and C-series shears use different blade and bracket hardware entirely - correctly identifying a used S80 as this legacy scrap shear, and not a coupler or a newer-generation shear, matters for parts sourcing. Blade sets, pivot pins, bushings, and cylinder seal kits for this vintage are not interchangeable with the current S2000/S3000 lines or with the unrelated coupler product.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar S80 specifications

Engine

Power sourceNo onboard engine. The S80 is a passive hydraulic shear/scrap-cutter work tool, powered entirely by the host excavator's hydraulic system.
Emissions tierNot applicable - no engine fitted to the tool.

Weights

Operating weight (basic shear)7.9 t (17,416 lb), basic tool body without hose lines or quick-hitch adapter
Configuration notePublished weight covers the base shear only; hose kits and carrier-specific quick-hitch adapters add weight not separately broken out in available spec data
Ground pressureNot applicable / not published - work tool, not a self-propelled machine

Dimensions

Overall length4650 mm (183.1 in)
Jaw (blade) opening820 mm (32.3 in)
Width / height / ground clearanceNot documented in available spec data for this attachment

Performance

Cutting force3940 kN (approx. 402 tonnes-force / 886,000 lbf)
Carrier compatibilitySized for excavators in the 40-80 tonne (44-88 US ton) operating-weight class
Travel speed / gradeabilityNot applicable - passive attachment with no drivetrain of its own

Service capacities (summary)

Hydraulic systemRuns off the carrier excavator's hydraulic circuit; no separate onboard reservoir capacity published
Fuel tank / engine oil / cooling systemNot applicable - the tool has no engine, so none of these capacities exist for the S80 itself

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

S80 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not applicableThe S80 is a rotating scrap and demolition shear, a passive hydraulic work tool with no onboard engine. It carries no crankcase and needs no engine oil.
Cooling systemNot applicableNo engine and no radiator on the shear itself, so there is no coolant fill or antifreeze spec to track for this attachment.
Fuel tankNot applicableNo fuel system on the tool. All power comes from the carrier excavator's hydraulic circuit.
Transmission/powertrain compartmentNot applicableNo transmission, drivetrain, or powershift compartment on this attachment.
Final drives / axlesNot applicableStationary boom/stick-mounted tool with no final drives or axles.
Hydraulic system (shear and rotator cylinders)Draws directly off the host excavator's hydraulic circuit; no dedicated onboard reservoir or tank sized in the OMM for the S80 itselfRuns on whatever anti-wear hydraulic oil the carrier excavator's own O&M manual specifies for its hydraulic tank (typically Cat HYDO Advanced or equivalent). Match the carrier's viscosity grade to ambient temperature per that machine's cold-weather/hot-weather chart; the shear itself has no separate fluid spec beyond the host system.
Grease (pivot pins, blade bolts, rotator bearing) — spec onlyNo fixed capacity; apply until fresh grease purges at each fitting, per the lubrication interval in the OMM (daily or every shift, more often in wet/abrasive conditions)Cat multipurpose or extreme-application chassis grease (moly-fortified), consistent with the general-purpose grease Caterpillar specifies for pin joints and rotator bearing races on its S-series shear line. No climate-based viscosity split is published for this grease point beyond Caterpillar's standard NLGI grade guidance.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar S80 maintenance schedule

Service intervalTasks
Every 10 h
  • Inspect the bolt-on piercing tip and lower-jaw knife segments for chipping, cracking, or dulling; rotate or swap to a fresh edge as material allows.
  • Check piercing-tip and knife-segment retaining bolts for looseness - a known nuisance point on this shear - and retorque before further cutting.
  • Grease the jaw pivot pin and the boom or stick mounting pins (and the rotator bearing, on units fitted with one) at every port on the lubrication chart.
  • Walk down the dual high-pressure hose runs and jaw cylinder rod for leaks, chafing, or cracked port fittings.
  • Clear packed scrap and demolition debris from the jaw throat and pivot area before greasing.
  • Check the jaw hinge for play by hand; looseness signals the pin and bushing set is wearing.
Every 250 h
  • Check mounting pin bores at the boom (second-member) or stick/quick-coupler (third-member) attachment for elongation.
  • Inspect the jaw pivot weldment for surface cracking, the highest-stress point on this shear class.
  • Torque-check cylinder clevis pin retainers and mounting bracket bolts.
  • Inspect the piercing tip and knife segments for remaining useable material; budget replacement if worn past a clean edge.
  • Confirm the carrier's dedicated high-flow demolition circuit flow and pressure are within the tool's working range if cycle time has slowed.
Every 500 h
  • Inspect jaw cylinder seals for external weeping or rod drift under sustained clamp pressure.
  • Pull the jaw pivot and mounting pins for wear and scoring; replace any pin or bushing found outside clearance.
  • On rotator-equipped units, inspect the rotator bearing race and seal for grease or gear-oil weeping.
  • Inspect the dual high-pressure port fittings and hose ends for cracking.
  • Sample the carrier's hydraulic oil feeding the shear circuit if the carrier is not already on a sampling program.
Every 1,000 h
  • Perform a full teardown inspection of the jaw pivot pin and bushings; replace as a matched set if wear exceeds clearance spec.
  • Reseal the jaw cylinder if cycle time has degraded or drift is present under sustained load.
  • Dye-penetrant inspect the jaw weldment and mounting bracket for fatigue cracking near the cylinder clevis.
  • On rotator-equipped units, inspect the rotator bearing and drive circuit for wear and correct any leakage found at the 500-hour check.
  • Re-shim or adjust the jaw to restore blade-to-blade overlap tolerance.
Every 2,000 h
  • Replace the jaw pivot pin and bushing set as a matched set regardless of measured wear.
  • Overhaul the jaw cylinder: piston seals, rod seals, and wear bands.
  • Recondition or replace the piercing-tip and knife-segment mounting pockets if bolt holes show elongation.
  • On rotator-equipped units, rebuild or replace the rotator bearing and drive components as a matched set.
  • Magnetic-particle or dye-penetrant inspect the full jaw weldment before returning the tool to heavy scrap or demolition duty.
Every 4,000 h
  • Complete a full structural inspection of the jaw housing and mounting bracket before further heavy service.
  • Re-certify mounting pin retention hardware and bracket fit to the carrier it is matched to.
  • Inspect hydraulic line mounting brackets and hose shielding for wear-through; repair or replace as needed.
  • Evaluate whether accumulated pin-bore and weld repairs justify replacing the jaw housing outright versus continued rebuild.

Servicing the S80 beyond the schedule

Predictive Maintenance & Fluid Analysis

The S80 has no engine or reservoir of its own; predictive care means tracking the carrier excavator's hydraulic oil condition, since the jaw cylinder and any fitted rotator motor share that same circuit. Log open/close cycle time against a baseline figure - a creeping cycle time on the dedicated high-flow demolition circuit flags internal cylinder bypass before it becomes a visible leak. Track piercing-tip and knife-segment hours against material hardness, since abrasive scrap and rebar wear these bolt-on cutting edges faster than clean structural steel.

Corrective & Common Repairs

Most S80 field repairs center on the jaw: retorquing or replacing loosened piercing-tip and knife-segment bolts, a known nuisance on this vintage, and swapping worn bolt-on cutting edges without welding. Jaw pivot pin and boom/stick mounting-pin play is the next common fix - regrease daily and address play before it elongates the pin bores. Hydraulic hose and dual high-pressure port fittings crack or weep under repeated demolition-circuit pressure spikes and are routine field replacements on a working S80.

Overhaul & Rebuild Points

Major rebuild points on the S80 are the jaw pivot pin and bushing set, the jaw cylinder seals, and, on rotator-equipped units, the rotator bearing and drive circuit, all sized to the shear's roughly 3,940 kN cutting force. The jaw weldment near the cylinder clevis is the highest-stress point on this shear class and the most common spot for prior field welds; inspect it for cracking at every major teardown before returning the tool to heavy scrap or demolition duty.

Seasonal & Environment Servicing

Because the S80 draws entirely off the carrier's hydraulic circuit, cold-weather jaw response tracks the host excavator's oil viscosity, not anything internal to the shear - confirm the carrier is running a cold-weather hydraulic fluid before pairing it with the tool. In scrap yards and demolition dust, purge grit from the jaw pivot, mounting pins, and rotator grease fittings before each greasing rather than pumping grease over abrasive debris, and keep hydraulic line shielding and cylinder rods wiped down between jobs.

S80 attachments & work tools

Model identity and family

The S80 is itself a hydraulic mobile scrap and demolition shear - a work tool, not a self-propelled carrier. It belongs to Caterpillar's legacy shear lineup alongside the S25, S30, S40, S50 and S130 heads, documented together in a shared parts and operation/maintenance manual set, with S80 sitting as the second-largest size in that family below S130.

Straight vs rotating configuration

The legacy line's naming convention pairs a fixed (non-rotating) head under the base number with a 360-degree continuous-rotation head under the base number plus 200, which would put S80 as the fixed head and S280 as its rotating counterpart. Parts groupings documented for at least some S80-catalogued units include a rotator mounting and cylinder group, so configuration should be confirmed against the specific unit's own parts manual rather than assumed from the model number alone. This straight-vs-rotating split carries into Cat's later S2000 (straight) and S3000 (rotating) shear generations.

Carrier mounting arrangement

Shears of this class attach to the excavator as a second member, pinned at the boom in place of the stick, or as a third member at the stick tip like a bucket or grapple, with an optional quick coupler for third-member use. S80 is sized for excavators in roughly the 40-80 tonne (44-88 US ton) operating-weight class; confirm exact boom/stick bracket geometry against the unit's own parts manual or with a dealer.

Jaw and cutting-tip design

Cat's mobile shear jaws of this vintage use a solid-plate upper jaw with a bolt-on piercing tip at the point of highest cutting stress, plus bolt-on knife/cutting segments along the lower jaw so worn edges can be replaced in the field without welding. Jaw opening on the S80 head is documented at approximately 820 mm (32.3 in).

Hydraulic supply arrangement

The shear runs off the carrier's dedicated high-flow demolition circuit rather than the general auxiliary quick-coupler hydraulics used for buckets or grapples. Dual high-pressure ports let the head connect regardless of the carrier's plumbing routing, with supply and return lines secured along the boom or stick using hydraulic line mounting brackets; the rotating S280 sibling adds a separate rotator drive circuit.

Guarding and protective options

Cylinder and hose shielding is standard practice on shears of this class to protect plumbing from falling debris during demolition and scrap work. Where the shear is coupler-mounted, a coupler guard kit is typically added to keep debris out of the coupler and pin area, consistent with guarding used broadly across Cat's excavator work-tool line.

All S80 assemblies by section

Every catalogued assembly group for the Caterpillar S80. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Frame And Body
160-7473 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
12***54Screw-Flat Head; (M12x1.75x35-mm)16
14***63Lockwasher16
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144-3066 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
12***54Screw-Flat Head; (M12x1.75x35-mm)16
14***59Retainer2
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144-0965 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
10***55Plate-Warning1
13***24Screw-Flat Head26
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144-3072 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
12***54Screw-Flat Head; (M12x1.75x35-mm)16
14***73Lockwasher16
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152-3850 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
14***59Retainer2
14***63Lockwasher22
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144-3063 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
14***59Retainer2
14***63Lockwasher26
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144-3082 Housing Gp-Shear
14***73Lockwasher24
14***14Lockwasher4
14***82Housing Group-Shear1
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156-4984 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
12***54Screw-Flat Head; (M12x1.75x35-mm)16
14***59Retainer2
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144-0998 Housing Gp-Shear
14***98Housing Group-Shear1
14***67Swivel As1
14***03Housing As1
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178-6221 Housing Gp-Shear
14***67Swivel As1
14***93Bumper8
14***06Bolt-Socket Head; (M20x2.5x140-mm)4
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144-0988 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
10***55Plate-Warning1
12***54Screw-Flat Head; (M12x1.75x35-mm)16
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144-0959 Housing Gp-Shear
14***59Housing Group-Shear1
14***48Pin1
14***52Bushing2
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144-0978 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
10***55Plate-Warning1
12***54Screw-Flat Head; (M12x1.75x35-mm)16
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144-0973 Housing Gp-Shear
09***05Bolt-Socket Head; (M16x2x100-mm)3
14***73Housing Group-Shear1
14***59Retainer2
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144-3146 Mounting Gp-Rotator Cylinder
14***88Bolt-Socket Head8
14***89Bolt-Socket Head8
14***46Mounting Group-Rotator Cylinder1
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144-2762 Mounting Gp-Rotator Cylinder
09***06Bolt-Socket Head; (M16x2x80-mm)8
14***91Coupling1
14***92Pin1
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144-6146 Mounting Gp-Rotator Cylinder
14***97Bolt-Socket Head; (M20x2.5x120-mm)12
14***07Bolt-Socket Head12
14***46Mounting Group-Rotator Cylinder1
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144-6042 Mounting Gp-Rotator Cylinder
14***42Mounting Group-Rotator Cylinder1
14***43Coupling2
14***44Pin2
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144-3765 Mounting Gp-Rotator Cylinder
14***97Bolt-Socket Head; (M20x2.5x120-mm)8
14***65Mounting Group-Rotator Cylinder1
14***66Coupling1
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144-4214 Mounting Gp-Rotator Cylinder
14***84Bolt-Socket Head; (M20x2.5x110-mm)14
14***14Mounting Group-Rotator Cylinder1
14***15Coupling1
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Hydraulic System
144-0961 Cylinder & Lines Gp-Rotator
14***61Cylinder & Lines Group-Rotator1
14***34Lines Group-Rotator Cylinder1
14***88Cylinder Group-Rotator1
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144-0980 Cylinder & Lines Gp-Rotator
14***80Cylinder & Lines Group-Rotator1
14***12Cylinder Group-Rotator1
14***14Mounting Group-Rotator Cylinder1
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144-0990 Cylinder & Lines Gp-Rotator
14***90Cylinder & Lines Group-Rotator1
14***44Cylinder Group-Rotator1
14***46Mounting Group-Rotator Cylinder1
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145-6218 Cylinder & Lines Gp-Rotator
14***65Mounting Group-Rotator Cylinder1
14***00Cylinder Group-Rotator1
14***17Lines Group-Rotator Cylinder1
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144-1000 Cylinder & Lines Gp-Rotator
14***00Cylinder & Lines Group-Rotator1
14***12Cylinder Group-Rotator2
14***42Mounting Group-Rotator Cylinder1
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144-0968 Cylinder & Lines Gp-Rotator
14***68Cylinder & Lines Group-Rotator1
14***44Cylinder Group-Rotator1
14***46Mounting Group-Rotator Cylinder1
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144-0975 Cylinder & Lines Gp-Rotator
152-3849 Cylinder & Lines Gp-Shear
15***84Cylinder Group-Hydraulic1
15***99Lines Group-Cylinder1
15***01Mounting Group-Cylinder1
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144-0960 Cylinder & Lines Gp-Shear
14***60Cylinder & Lines Group-Shear1
14***44Cylinder Group-Hydraulic1
14***48Mounting Group-Cylinder1
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144-0979 Cylinder & Lines Gp-Shear
14***79Cylinder & Lines Group-Shear1
14***94Cylinder Group-Hydraulic1
14***99Mounting Group-Cylinder1
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144-0989 Cylinder & Lines Gp-Shear
14***89Cylinder & Lines Group-Shear1
14***26Cylinder Group-Hydraulic1
14***31Fuel Filter; Sieve, Fuel Filter, Mounting Group-Cylinder1
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144-0974 Cylinder & Lines Gp-Shear
14***74Cylinder & Lines Group-Shear1
14***42Cylinder Group-Hydraulic1
14***47Mounting Group-Cylinder1
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144-0999 Cylinder & Lines Gp-Shear
14***99Cylinder & Lines Group-Shear1
14***20Cylinder Group-Hydraulic1
14***25Mounting Group-Cylinder1
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144-0966 Cylinder & Lines Gp-Shear
14***66Cylinder & Lines Group-Shear1
14***27Cylinder Group-Shear1
14***32Mounting Group-Cylinder1
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160-8244 Cylinder Gp-Hydraulic -Y
00***50Seal-O-Ring1
10***96Ring-Retaining4
10***25Seal As1
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144-2744 Cylinder Gp-Hydraulic
14***44Cylinder Group-Hydraulic1
14***45Seal Set1
14***31Ring-Retaining4
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158-3051 Cylinder Gp-Hydraulic
03***25Ring-Backup2
08***91Ring-Backup1
08***93Ring-Retaining1
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144-4194 Cylinder Gp-Hydraulic
09***13Ring4
09***77Setscrew-Socket1
14***94Cylinder Group-Hydraulic1
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144-3742 Cylinder Gp-Hydraulic
09***77Setscrew-Socket1
14***31Ring-Retaining4
14***42Cylinder Group-Hydraulic1
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144-6126 Cylinder Gp-Hydraulic
09***77Setscrew-Socket1
10***60Ring-Retaining4
14***06Bolt-Socket Head; (M20x2.5x140-mm)18
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145-3750 Cylinder Gp-Hydraulic
03***25Ring-Backup1
09***33Seal-O-Ring; (Id=209.30mm)1
10***86Ring-Retaining1
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152-3684 Cylinder Gp-Hydraulic
03***25Ring-Backup2
09***33Seal-O-Ring; (Id=209.30mm)1
10***86Ring-Retaining1
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144-6020 Cylinder Gp-Hydraulic
10***96Ring-Retaining4
14***20Cylinder Group-Hydraulic1
14***22Seal Set1
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145-5740 Cylinder Gp-Rotator
14***71Ring-Backup1
14***70Piston Group-Cylinder1
14***15Quad-Ring1
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144-3763 Cylinder Gp-Rotator
14***63Cylinder Group-Rotator1
14***22Kit-Seal1
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144-3144 Cylinder Gp-Rotator
14***44Cylinder Group-Rotator1
14***52Kit-Seal1
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144-2488 Cylinder Gp-Rotator
03***92Seal; (126.59mm Id)2
14***88Cylinder Group-Rotator1
14***89Seal Set1
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144-4212 Cylinder Gp-Rotator
14***81Piston Group-Cylinder1
14***12Cylinder Group-Rotator1
14***13Kit-Seal1
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144-6144 Cylinder Gp-Rotator
14***44Cylinder Group-Rotator1
14***00Kit-Seal1
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145-5752 Cylinder Gp-Rotator
13***80Plug2
14***79Piston Group-Cylinder1
14***17Ring-Quad1
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145-5800 Cylinder Gp-Rotator
09***06Bolt-Socket Head; (M16x2x80-mm)12
14***60Piston1
14***19Ring-Quad1
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145-3751 Cylinder Gp-Shear
03***25Ring-Backup2
08***48Ring1
09***31Seal-O-Ring1
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144-3127 Cylinder Gp-Shear
09***77Setscrew-Socket1
14***27Cylinder Group-Shear1
14***31Ring-Retaining4
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144-6136 Lines Gp-Cylinder
14***88Connector2
14***36Lines Group-Cylinder1
14***31Hose As2
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144-2752 Lines Gp-Cylinder
14***52Lines Group-Cylinder1
14***60Fitting2
14***88Connector2
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144-3137 Lines Gp-Cylinder
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)24
14***79Lockwasher24
14***73Lockwasher16
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144-4205 Lines Gp-Cylinder
14***05Lines Group-Cylinder1
14***88Connector2
14***32Fitting2
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152-3699 Lines Gp-Cylinder
14***88Connector2
14***98Grommet2
15***17Hose As2
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144-6029 Lines Gp-Cylinder
09***76Nut; (M14x2-Thd)16
14***60Fitting2
14***88Connector2
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144-3752 Lines Gp-Cylinder
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)24
12***88Flange-Split28
14***16Plate2
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144-3151 Lines Gp-Rotator Cylinder
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***62Plate1
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144-4451 Lines Gp-Rotator Cylinder
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***62Plate1
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144-6045 Lines Gp-Rotator Cylinder
11***11Clamp1
14***73Lockwasher4
14***68Fitting2
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144-6150 Lines Gp-Rotator Cylinder
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***62Plate1
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144-3773 Lines Gp-Rotator Cylinder
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***68Fitting2
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144-1034 Lines Gp-Rotator Cylinder
14***34Lines Group-Rotator Cylinder1
14***56Valve Group-Pressure Control1
14***61Accumulator2
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145-6217 Lines Gp-Rotator Cylinder
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***72Plate2
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144-6025 Mounting Gp-Cylinder
14***69Screw4
14***25Mounting Group-Cylinder1
14***26Pin As1
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144-4199 Mounting Gp-Cylinder
14***99Mounting Group-Cylinder1
14***00Pin As1
14***01Pin As1
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144-3132 Mounting Gp-Cylinder
14***42Plate2
14***32Mounting Group-Cylinder1
14***33Pin As1
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144-6131 Mounting Gp-Cylinder
14***31Fuel Filter; Sieve, Fuel Filter, Mounting Group-Cylinder1
14***32Plug; Dummy Plug, Plug, Pin As1
14***33Pin As, Chain1
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152-3701 Mounting Gp-Cylinder
14***01Pin As1
14***02Spacer; (120.5x150x7-mm Thk)2
14***03Spacer; (120.5x150x18-mm Thk)2
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144-2748 Mounting Gp-Cylinder
14***42Plate2
14***48Mounting Group-Cylinder1
14***49Pin As1
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144-3747 Mounting Gp-Cylinder
14***42Plate2
14***47Mounting Group-Cylinder1
14***48Pin As1
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144-1056 Valve Gp-Pressure Control
14***56Valve Group-Pressure Control1
14***88Connector2
17***54Valve Group-Relief2
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149-4592 Valve Gp-Pressure Control
14***88Connector2
14***92Valve Group-Pressure Control1
17***45Valve Group-Relief2
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179-1254 Valve Gp-Relief
17***54Valve Group-Relief1
6V***06Seal-Bonded1
6V***80Seal-O-Ring; (20.35mm Id)1
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179-1745 Valve Gp-Relief
17***45Valve Group-Relief1
6V***06Seal-Bonded1
6V***80Seal-O-Ring; (20.35mm Id)1
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165-8920 Valve Gp-Relief
16***20Valve Group-Relief1
17***12Seal-Bonded1
17***13Seal-O-Ring1
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Service Equipment And Supplies
164-7186 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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173-3784 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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164-7191 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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164-7189 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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164-6368 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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158-2129 Plate & Film Gp
10***45Film-Identification; (Cat)2
11***51Film-Stripe; (98 cm)0
14***36Film-Warning; (Flying Debris)2
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Work Tool Arrangement
144-0997 Shear Ar-Hydraulic
14***97Shear Ar-Hydraulic1
14***98Housing Group-Shear1
14***99Cylinder & Lines Group-Shear1
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144-0958 Shear Ar-Hydraulic
14***58Shear Ar-Hydraulic1
14***59Housing Group-Shear1
14***60Cylinder & Lines Group-Shear1
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144-0972 Shear Ar-Hydraulic
14***72Shear Ar-Hydraulic1
14***73Housing Group-Shear1
14***74Cylinder & Lines Group-Shear1
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144-3071 Shear Ar-Hydraulic
14***89Cylinder & Lines Group-Shear1
14***90Cylinder & Lines Group-Rotator1
14***71Shear Ar-Hydraulic1
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158-4935 Shear Ar-Hydraulic
14***89Cylinder & Lines Group-Shear1
14***90Cylinder & Lines Group-Rotator1
15***35Shear Ar-Hydraulic1
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144-3081 Shear Ar-Hydraulic
14***99Cylinder & Lines Group-Shear1
14***00Cylinder & Lines Group-Rotator1
14***81Shear Ar-Hydraulic1
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144-3065 Shear Ar-Hydraulic
14***79Cylinder & Lines Group-Shear1
14***80Cylinder & Lines Group-Rotator1
14***65Shear Ar-Hydraulic1
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155-4962 Shear Ar-Hydraulic
14***79Cylinder & Lines Group-Shear1
14***80Cylinder & Lines Group-Rotator1
15***62Shear Ar-Hydraulic1
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144-0963 Shear Ar-Hydraulic
14***63Shear Ar-Hydraulic1
14***65Housing Group-Shear1
14***66Cylinder & Lines Group-Shear1
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152-3848 Shear Ar-Hydraulic
14***18Cylinder & Lines Group-Rotator1
15***86Edge Group-Cutting1
15***48Shear Ar-Hydraulic1
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144-3062 Shear Ar-Hydraulic
14***74Cylinder & Lines Group-Shear1
14***75Cylinder & Lines Group-Rotator1
14***62Shear Ar-Hydraulic1
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178-6218 Shear Ar-Hydraulic
14***99Cylinder & Lines Group-Shear1
14***00Cylinder & Lines Group-Rotator1
17***84Plate & Film Group1
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144-0977 Shear Ar-Hydraulic
14***77Shear Ar-Hydraulic1
14***78Housing Group-Shear1
14***79Cylinder & Lines Group-Shear1
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144-0987 Shear Ar-Hydraulic
14***87Shear Ar-Hydraulic1
14***88Housing Group-Shear1
14***89Cylinder & Lines Group-Shear1
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Work Tools
199-2418 Bracket Gp-Mounting
09***48Nipple, Grease2
09***79Nut; (M36x4.0 Thd)12
13***21Bearing-Sleeve; (130.24mm Od)2
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210-2310 Bracket Gp-Mounting
09***96Bolt; (M20x2.5-Thd)12
21***10Bracket Group-Mounting1
21***12Bracket As1
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209-0575 Bracket Gp-Mounting
09***49Washer; (22x60x6-mm Thk)1
10***96Bearing-Sleeve2
20***75Bracket Group-Mounting1
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144-0991 Edge Gp-Cutting
14***91Edge Group-Cutting1
14***87Screw-Flat Head8
14***06Shim; (1-mm Thk)1
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144-0981 Edge Gp-Cutting
14***81Edge Group-Cutting1
14***15Screw-Flat Head; (M20x2.5x100-mm)2
14***87Screw-Flat Head6
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144-0976 Edge Gp-Cutting
14***76Edge Group-Cutting1
14***87Screw-Flat Head2
14***87Screw-Flat Head6
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144-0969 Edge Gp-Cutting
14***69Edge Group-Cutting1
14***15Screw-Flat Head; (M20x2.5x100-mm)2
14***87Screw-Flat Head8
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144-1001 Edge Gp-Cutting
14***01Edge Group-Cutting1
14***65Screw-Flat Head; (M24x3x180mm)13
14***66Screw-Flat Head; (M24x3x160-mm)2
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144-3067 Edge Gp-Cutting
14***15Screw-Flat Head; (M20x2.5x100-mm)2
14***67Edge Group-Cutting1
14***87Screw-Flat Head12
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144-3064 Edge Gp-Cutting
14***87Screw-Flat Head2
14***64Edge Group-Cutting1
14***87Screw-Flat Head12
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144-3083 Edge Gp-Cutting
14***83Edge Group-Cutting1
14***65Screw-Flat Head; (M24x3x180mm)14
14***66Screw-Flat Head; (M24x3x160-mm)2
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144-0962 Edge Gp-Cutting
14***62Edge Group-Cutting1
14***87Screw-Flat Head4
14***98Screw-Flat Head; (M20x2.5x90-mm)2
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152-3686 Edge Gp-Cutting
14***89Screw-Flat Head9
15***86Edge Group-Cutting1
15***91Shim; (1mm Thk)4
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144-3073 Edge Gp-Cutting
14***73Edge Group-Cutting1
14***87Screw-Flat Head8
14***36Tip-Wear1
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178-6223 Edge Gp-Cutting
14***65Screw-Flat Head; (M24x3x180mm)13
14***66Screw-Flat Head; (M24x3x160-mm)3
14***96Shim; (1mm Thk)1
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160-7476 Edge Gp-Cutting
14***87Screw-Flat Head8
14***81Screw-Flat Head6
14***78Lockwasher14
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156-4985 Edge Gp-Cutting
14***15Screw-Flat Head; (M20x2.5x100-mm)1
14***87Screw-Flat Head13
14***78Lockwasher14
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Frequently asked questions

What engine does the Caterpillar S80 use?

None. The S80 is a passive hydraulic work tool with no engine, ECM, or fuel system of its own. All cutting force comes from the host excavator's hydraulic circuit; Caterpillar sized this shear to excavators in roughly the 40-80 t (44-88 US ton) operating-weight class.

What is the operating weight of the Caterpillar S80?

The basic tool body weighs approximately 7.9 t (17,416 lb) without hose lines or a carrier-specific quick-hitch adapter, per available factory spec data. Complete weight varies by mounting bracket and hose-kit configuration, so treat this as a base-tool figure rather than an as-installed one.

What replaced the Caterpillar S80?

Caterpillar's legacy S25/S30/S40/S50/S80/S130 shear family, including the S80, has been superseded in current production by the S2000-series straight shears and S3000-series rotating shears. No new S80 units are sold today; existing tools remain supported through the parts aftermarket. This is separate from the unrelated, currently sold S80 S Type excavator coupler, which is not a successor to this shear and should not be confused with it.

What S80 owners discuss

Does the S80 have its own engine or hydraulic quirks to worry about?
No. The S80 is a passive shear head with no engine, pump, or ECM of its own - it runs entirely off the host excavator's hydraulic circuit. Owners and techs treat it the same as any other stick- or boom-mounted work tool: whatever quirks show up trace back to the carrier's pump, valve, or plumbing, not the shear. On a 40-80 t class excavator matched to the tool, operation is straightforward; problems almost always point to the carrier side, not the attachment.
What hydraulic behavior do operators report with this class of Cat mobile shear?
These shears run off a dedicated high-flow demolition circuit rather than the general auxiliary/quick-coupler hydraulics used for a bucket or grapple, with dual high-pressure ports feeding the jaw cylinder. The recurring complaint across this class of tool is a carrier that can't supply the flow and pressure the shear needs: the jaw closes sluggishly, fails to bite into heavier material, or stalls mid-cut. That's a carrier-matching issue, not a defect in the shear itself, so confirm the excavator's demolition-circuit flow and pressure are within the tool's working range before judging performance. Have your dealer verify the carrier's circuit is correctly matched and plumbed before extended use.
What wear pattern should I expect on the jaw and cutting edges?
The upper jaw carries a bolt-on piercing tip at the point of highest stress, and the lower jaw uses bolt-on knife/cutting segments, both designed to be swapped in the field without welding once they dull or chip. Expect to rotate or replace these edges on a working cycle tied to material hardness and cut volume rather than hours - abrasive scrap or rebar-heavy demolition wears them faster than clean structural steel. Loose piercing-tip bolts are a known nuisance on shears of this vintage; recheck torque regularly rather than assuming a one-time installation holds.
Where does this shear actually wear out mechanically, since it has no undercarriage?
With no engine or tracks, the wear equivalent to undercarriage on the S80 is the pivot pin and bushing set at the jaw hinge, plus the mounting pin bores where the tool pins to the boom or stick (or to a quick coupler, if third-member mounted). Under-greasing is the number-one cause of pin galling on tools like this - daily or every-shift greasing is the norm, more often in wet or abrasive conditions. Play at the jaw pivot or elongated mounting pin bores is the clearest sign of a hard-used unit.
Any electrical or sensor issues to watch for?
None documented, and that's expected for this tool. The S80 has no ECM, no sensors, and no fault codes - it's a purely mechanical/hydraulic head. If a rotating variant of this shear family is fitted with its own rotator drive circuit and slew bearing, that adds a mechanical wear point (bearing race and seal) rather than an electrical one; seal leakage there shows up as grease or gear-oil weeping at the rotator housing, not as a diagnostic code. Any electronic fault reported while running the tool traces back to the carrier excavator, not the shear.
What should I check before buying a used S80?
Inspect the jaw pivot area closely for cracking - it's the highest-stress point on shears of this class and the spot most likely to have been field-welded; ask about repair history and have any weld repairs there checked by a qualified shop before returning the tool to service. Check pin and bushing play at both the jaw hinge and the boom/stick mounting pins, confirm the bolt-on piercing tip and knife segments still have useable material (or budget to replace them), and verify the hydraulic hose ends and high-pressure port fittings aren't cracked or weeping. Because this is an older model with thin public documentation, read the PIN plate directly and have your dealer confirm the build series and any parts-interchange questions rather than relying on the seller's description. Have your dealer verify jaw pivot weld integrity and hydraulic port condition before putting the tool into heavy service.
Is the S80 a straight (fixed) shear or a rotating one?
Documentation is mixed. Cat's legacy shear lineup pairs a fixed head under the base number with a continuous-rotation version under the base number plus 200, which would make the S80 the fixed head and the S280 its rotating counterpart - consistent with how the later S2000 (straight) and S3000 (rotating) generations are split. Some parts groupings for this specific unit list a rotator mounting and cylinder group, suggesting a rotating configuration may exist under the same S80 designation. Given the conflicting record, confirm your specific unit's configuration (fixed vs. rotating) against its own parts manual or PIN before ordering rotator components or comparing it against a straight-head spec.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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