Caterpillarwork toolpulverizer

Caterpillar P40

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar P40 is a passive, excavator-mounted concrete pulverizer and crusher work tool, not a self-powered machine. It carries no engine, ECM, or hydraulic system of its own and draws all working power from the carrier excavator's auxiliary hydraulic circuit. The P40 belongs to Caterpillar's legacy pulverizer line, documented in a single parts manual shared with the P16, P20, P25, P28 and P60 - each a distinct unit sized to a different carrier class rather than a generational update of the others. Reported carrier fitment places the P40 in the mid-size to large hydraulic excavator class, with period documentation tying it to the Cat 375-class machine; operating weight is not published in surviving factory literature and varies with the bracket, jaw set and rotator fitted to a given unit. It mounts to the excavator stick and linkage through a two-pin H-link connection and carries a standard 360-degree hydraulic rotator, letting the operator spin the jaw without repositioning the carrier. It runs a single dedicated pulverizer jaw - opposed rows of bolt-on, field-replaceable teeth that shatter concrete, with pinch plates that pull embedded rebar free for recycling - rather than the interchangeable pulverizer, shear and cutter jaw system on Caterpillar's later Multi-Processor line.

Caterpillar's shared parts documentation for the P16 through P60 line does not describe a generational split within the P40 itself; the differences across the family are in size and carrier fitment, not engineering revisions to one model number. The P40 has been discontinued and dropped from Caterpillar's current pulverizer catalog, which today runs the secondary P200-series and primary P300-series pulverizers alongside the Multi-Processor jaw-swap system; no source ties a specific current model to the P40 as its direct one-to-one replacement, so any succession is general market succession rather than a documented swap. In the used and parts market the P40 still turns up in demolition and salvage fleets running older large-class Cat excavators, where its simple bolt-on jaw and passive hydraulic design keep it serviceable well past the factory's own support window. Buyers weigh jaw tooth wear, pin and bushing condition and rotator seal integrity above all else, and the biggest fitment risk on a used unit is mismatched H-link pin sizing or auxiliary hydraulic flow against a different carrier.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar P40 specifications

Engine

EngineNone. P40 is a passive hydraulic pulverizer/concrete-crusher attachment with no onboard engine, ECM, or fuel system. It draws power from the carrier excavator's own hydraulic circuit.
Emissions tierNot applicable - no engine on this attachment.
Family contextP40 belongs to a legacy Cat pulverizer line alongside P16, P20, P25, P28 and P60. Each size in the family is its own distinct unit rather than a generational update of the others.

Weights

Operating weightNot published in available factory literature for this legacy attachment. Weight depends on the mounting bracket, jaw set and rotator fitted - varies by configuration. Confirm the figure on the ID plate or with a dealer for a specific unit.
Shipping weightNot documented in available sources.
Ground pressureNot applicable - the P40 is a carrier-mounted attachment, not a self-supporting chassis.

Dimensions

Overall envelopeA single used-equipment listing cites roughly 1.63 m (5 ft 4 in) by 0.55 m (21-3/4 in) by 0.70 m (27.5 in) for a P40 unit, but the listing does not label which figure is length, width or jaw depth. Treat this as approximate only; it is not corroborated by a factory spec sheet.
MountingH-link, two-pin mounting with a 360-degree hydraulic rotator.
Host carrier classSized for large excavators; period literature ties it to the Cat 375-class carrier, with compatibility noted for other machines in that general size range. Exact carrier weight-class range is not documented and may vary by cross-reference.

Performance

Jaw openingNot documented in available literature for this model.
Cutting/crushing forceNot documented in available literature for this model.
Cycle time / other performance figuresNot published - no factory spec sheet located for this legacy attachment.

Service capacities (summary)

Hydraulic systemNo independent onboard reservoir; the P40 runs off the host excavator's hydraulic system. Flow and pressure requirements for the rotator/jaw circuit are not published in available sources.
Fuel tank / engine oil / cooling systemNot applicable - the attachment has no engine of its own.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

P40 fluids & capacities

SystemCapacityRecommended fluid
Engine, cooling system, fuel tank, transmission/powertrain, final drivesNot applicableThe P40 is a passive hydraulic pulverizer/concrete-crusher attachment (part of the P16-P25-P40-P60 legacy family) with no engine, no cooling system, no fuel tank, and no transmission or final drives of its own. It mounts on a host excavator via a fixed or 360-degree rotating linkage and is powered entirely by the carrier's hydraulic circuit, so an OMM fluid chart for these systems does not exist for this attachment.
Hydraulic systemNo dedicated reservoir or fill capacity — the jaw cylinder and rotator (where fitted) draw from the host excavator's hydraulic tank, not from a tank on the attachment itselfUse the hydraulic oil specified in the carrier excavator's own operation and maintenance manual (typically Cat HYDO Advanced or an equivalent anti-wear hydraulic oil, viscosity graded to ambient temperature). No P40-specific hydraulic fluid recommendation is published because the attachment has no independent hydraulic supply.
Grease — pivot pins and bushingsApplied by grease gun at scheduled service intervals; no fill/reservoir volume is specified, this is a lubrication point chart item rather than a capacityCat Multipurpose Grease (Cat MPGM), NLGI Grade 2, extreme-pressure formulation for pin-and-bushing joints. In cold climates a lower-temperature NLGI Grade 1 or arctic-grade multipurpose grease is substituted; consult the carrier/attachment dealer for the seasonal grade in your region.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar P40 maintenance schedule

Service intervalTasks
Every 50 h
  • Grease jaw pivot pins and bushings at every shift start, cycling the jaw while greasing so grease reaches the loaded side of each bushing.
  • Visually inspect jaw teeth and tip plates for chipping, looseness, or missing material before starting work.
  • Check tooth bolts and jaw mounting hardware for tightness and retighten any found loose.
  • Inspect the rotator housing and hose connections for weeping or fresh hydraulic leakage.
  • Confirm H-link mounting pins are fully seated and retaining hardware is in place.
Every 250 h
  • Measure pin-and-bushing play at the jaw pivot and flag any side-to-side rock beyond normal clearance.
  • Inspect the jaw casting and pinch plates for cracked welds or bent wear plates.
  • Cycle the rotator through the full 360 degrees checking for smooth, leak-free rotation.
  • Torque-check all structural mounting hardware on the H-link and jaw assembly.
  • Replace wear teeth or tip plates that have worn past usable material.
Every 500 h
  • Replace pivot pins and bushings that show wear beyond the dealer-specified limit.
  • Inspect the rotator motor for internal leakage or sluggish rotation and schedule seal-kit service if found.
  • Inspect H-link pin bores for elongation or scoring.
  • Re-grease and fully cycle all pivot points after any pin or bushing service.
  • Check hydraulic hose routing and fittings between the carrier and attachment for chafing or loose connections.
Every 1,000 h
  • Rebuild or replace the rotator seal kit as preventive service on units running heavy demolition duty cycles.
  • Inspect the full jaw structure for stress cracks, especially around pivot bosses and pinch-plate mounts.
  • Ream and bush worn pin bores in the H-link mount rather than running them oversize.
  • Replace the full pin-and-bushing set at the jaw pivot if wear is approaching the limit at multiple points.
  • Have a dealer verify rotator relief-valve settings against the carrier's hydraulic output.
Every 2,000 h
  • Send the jaw casting and pinch plates for structural evaluation or rebuild if cracking or heavy wear is found.
  • Rebuild rotator motor internals, bearings and seals rather than replacing seals alone.
  • Replace all jaw pivot pins and bushings as a complete set regardless of individual wear readings.
  • Re-verify H-link mount fit against the current carrier before returning the attachment to heavy service.
  • Have a dealer conduct a full structural inspection of the attachment.
Every 4,000 h
  • Conduct a complete teardown inspection of the jaw assembly, rotator, and H-link mount.
  • Evaluate the jaw casting for retirement versus rebuild based on accumulated wear and any repair welds.
  • Replace the rotator motor if internal wear or repeated seal failures have recurred across its service life.
  • Replace all wear plates, pinch plates, and pivot hardware as a complete set.
  • Document remaining structural life with a dealer before committing to another major service cycle.

Servicing the P40 beyond the schedule

Predictive Maintenance & Wear Monitoring

Track jaw tooth and pinch-plate wear against a set replacement point instead of running teeth to failure - a P40 on daily demolition cycles chews through bolt-on tips faster than any other wear item on the tool. Log pin-and-bushing play at every grease interval; rising side-to-side rock at the jaw pivot signals a bushing gone oversize before the pin follows. Watch rotator cycle speed too - a jaw that has slowed down usually points to a worn rotator seal or degraded carrier hydraulics, not the jaw casting itself.

Corrective & Common Repairs

Bolt-on jaw teeth and tip plates are the most common P40 repair - swap or index them in the field with hand tools, no welding required, and re-torque tooth bolts after the first few working hours on a fresh set. Worn pivot pins and bushings get replaced as a set once play exceeds the dealer's limit; regrease immediately after installation and cycle the jaw to work grease into the loaded side. A weeping rotator seal calls for seal-kit replacement before the leak lets the jaw spin uncontrolled under hydraulic pressure.

Overhaul & Rebuild Points

Major rework on the P40 centers on the jaw casting, pinch plates and rotator motor. Inspect the jaw structure and pinch plates for cracked welds or bent wear plates at major service intervals - these point to abuse rather than normal wear and often mean a casting repair rather than a simple tooth swap. A rotator motor showing persistent internal leakage or sluggish rotation needs a full seal-kit rebuild, and worn pin bores in the H-link mount should be reamed and bushed rather than run oversize.

Seasonal & Environment Servicing

Because the P40 runs entirely on the carrier's hydraulic oil, cold-weather performance depends on the excavator's own warm-up, not the attachment - but pin and bushing grease still needs a seasonal check. Switch to a lower-temperature NLGI Grade 1 or arctic multipurpose grease when temperatures drop, since a stiffened Grade 2 grease can stop reaching the loaded side of the bushing. In abrasive demolition dust or wet rebar-yard conditions, shorten the grease interval and inspect the rotator seal more often, since contamination ingress is the leading cause of early seal failure.

P40 attachments & work tools

Product identity

The P40 is itself a passive hydraulic pulverizer/concrete-crusher work tool for excavators, not a carrier machine. It belongs to a legacy shared-manual family alongside the P16, P20, P25, P28 and P60, documented together in one 1997-era parts book. No onboard engine or ECM; all function comes from the host excavator's hydraulics.

Carrier / excavator compatibility

Reported fitment (dealer/used-equipment listings) places the P40 in the mid-size hydraulic excavator class, roughly 20-30 tonne carriers of that era. No surviving Cat spec sheet confirms an exact weight-class table for this discontinued tool, so treat carrier sizing as approximate and verify against the specific carrier's stick/aux-hydraulic capacity.

Mounting / coupler system

Mounts via a two-pin "H"-linkage pin-on connection directly to the excavator stick and linkage, in the style typical of pre-quick-coupler-era Cat work tools. No factory quick-coupler bracket is documented for this legacy line; pin sizing must be matched to the host carrier at installation.

Hydraulic requirements

Fully passive tool powered off the carrier's auxiliary hydraulic circuit. Includes its own hydraulic cylinder group for jaw open/close and a hydraulic rotator motor for jaw rotation. No published flow or pressure figures survive for this model; match aux-circuit output to carrier capacity per the excavator's own documentation.

Rotation feature

Equipped with a 360-degree hydraulic rotator as a standard feature, letting the operator reposition the jaw without swinging or repositioning the carrier - typical of this pulverizer family's design.

Jaw / tooth configuration

Fitted with a single dedicated pulverizer jaw set: opposed rows of teeth that shatter concrete and separate embedded rebar for recycling. Teeth/wear tips are bolt-on replaceable wear parts. This legacy tool does not offer the interchangeable pulverizer/shear/concrete-cutter jaw-swap system found on Caterpillar's later Multi-Processor line.

Product line status

Discontinued; no longer listed in Caterpillar's current pulverizer catalog. Cat's present-day lineup (secondary and primary pulverizers plus Multi-Processor jaw systems) supersedes this family in the market, but no source ties a specific current model as the P40's direct successor - do not carry over sizing or capacity figures from current-catalog pulverizers.

Guarding / configuration options

No factory guarding options or special configuration variants are documented specifically for the P40 beyond standard replaceable wear teeth and jaw wear plates common to this pulverizer family.

All P40 assemblies by section

Every catalogued assembly group for the Caterpillar P40. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Frame And Body
160-9075 Housing Gp-Pulverizer
14***79Bolt; (M20x2.5x100-mm)30
14***10Guard1
14***63Bolt; (M12x1.75x16-mm)2
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145-3479 Housing Gp-Pulverizer
14***79Bolt; (M20x2.5x100-mm)30
14***67Cover1
14***73Plate2
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145-0678 Housing Gp-Pulverizer
14***07Plate1
14***79Bolt; (M20x2.5x100-mm)30
14***73Plate2
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160-9074 Housing Gp-Pulverizer
14***79Bolt; (M20x2.5x100-mm)30
14***67Cover1
14***04Gear & Bearing Group1
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145-3520 Housing Gp-Pulverizer
14***79Bolt; (M20x2.5x100-mm)30
14***10Guard1
14***63Bolt; (M12x1.75x16-mm)2
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160-9071 Housing Gp-Pulverizer
14***62Arm As-Crushing1
14***64Gear & Bearing Group1
14***65Pin As1
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160-9073 Housing Gp-Pulverizer
14***07Plate1
14***79Bolt; (M20x2.5x100-mm)30
14***99Arm As-Crushing1
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160-9076 Housing Gp-Pulverizer
10***76Seal-Dust0
14***79Bolt; (M20x2.5x100-mm)42
14***06Bolt-Socket Head; (M20x2.5x140-mm)36
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145-0622 Housing Gp-Pulverizer
14***22Housing Group-Pulverizer1
14***61Housing1
14***62Arm As-Crushing1
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145-6438 Mounting Gp-Rotator Motor
14***63Lockwasher1
14***93Bolt; (M12x1.75x40-mm)1
14***80Gear-Planetary1
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145-6183 Mounting Gp-Rotator Motor
14***63Lockwasher1
14***93Bolt; (M12x1.75x40-mm)1
14***80Gear-Planetary1
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160-9325 Mounting Gp-Rotator Motor
09***73Bolt; (Socket Head) (M12x1.75x60mm)4
15***33Plate-Mounting1
15***19Lockwasher8
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145-6230 Mounting Gp-Rotator Motor
14***63Lockwasher1
14***93Bolt; (M12x1.75x40-mm)1
14***80Gear-Planetary1
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145-6253 Mounting Gp-Rotator Motor
14***63Lockwasher1
14***93Bolt; (M12x1.75x40-mm)1
14***80Gear-Planetary1
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145-6156 Mounting Gp-Rotator Motor
14***63Lockwasher1
14***93Bolt; (M12x1.75x40-mm)1
14***56Mounting Group-Rotator Motor1
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160-9323 Mounting Gp-Rotator Motor
09***74Bolt-Socket Head; (M12x1.75x65-mm)4
14***93Plate-Mounting1
15***18Lockwasher4
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160-9324 Mounting Gp-Rotator Motor
09***74Bolt-Socket Head; (M12x1.75x65-mm)4
15***19Lockwasher8
16***75Plate-Mounting1
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Hydraulic System
145-0623 Cylinder & Lines Gp-Pulverizer
14***23Cylinder & Lines Group-Pulverizer1
14***32Cylinder Group-Hydraulic1
14***37Mounting Group-Cylinder1
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160-9112 Cylinder & Lines Gp-Pulverizer
14***18Mounting Group-Cylinder1
15***18Cylinder Group-Hydraulic1
16***02Lines Group-Cylinder1
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160-9117 Cylinder & Lines Gp-Pulverizer
14***29Mounting Group-Cylinder1
16***46Cylinder Group-Hydraulic2
16***05Lines Group-Cylinder1
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145-0679 Cylinder & Lines Gp-Pulverizer
14***79Cylinder & Lines Group-Pulverizer1
14***13Cylinder Group-Hydraulic1
14***18Mounting Group-Cylinder1
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145-3521 Cylinder & Lines Gp-Pulverizer
14***13Cylinder Group-Hydraulic2
14***21Cylinder & Lines Group-Pulverizer1
14***54Lines Group-Cylinder1
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160-9110 Cylinder & Lines Gp-Pulverizer
14***37Mounting Group-Cylinder1
15***50Cylinder Group-Hydraulic1
16***00Lines Group-Cylinder1
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160-9115 Cylinder & Lines Gp-Pulverizer
14***55Mounting Group-Cylinder1
15***18Cylinder Group-Hydraulic2
16***04Lines Group-Cylinder1
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160-9114 Cylinder & Lines Gp-Pulverizer
14***52Mounting Group-Cylinder1
15***18Cylinder Group-Hydraulic1
16***02Lines Group-Cylinder1
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145-3480 Cylinder & Lines Gp-Pulverizer
14***13Cylinder Group-Hydraulic1
14***80Cylinder & Lines Group-Pulverizer1
14***52Mounting Group-Cylinder1
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155-4018 Cylinder Gp-Hydraulic
03***25Ring-Backup2
08***48Ring1
09***31Seal-O-Ring1
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145-0632 Cylinder Gp-Hydraulic
09***77Setscrew-Socket1
10***19Ring-Retaining4
14***97Bolt-Socket Head; (M20x2.5x120-mm)14
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160-8246 Cylinder Gp-Hydraulic
03***25Ring-Backup2
09***33Seal-O-Ring; (Id=209.30mm)1
10***86Ring-Retaining1
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145-0713 Cylinder Gp-Hydraulic
09***77Setscrew-Socket1
10***19Ring-Retaining4
14***45Bearing2
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158-3050 Cylinder Gp-Hydraulic
03***25Ring-Backup2
08***91Ring-Backup1
09***28Seal-O-Ring1
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196-7549 Lines Gp-Connecting
10***36Connector2
10***37Seal2
11***59Hose As2
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169-9608 Lines Gp-Connecting
16***46Bar-Clamp2
16***07Hose As2
16***08Lines Group-Connecting1
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169-9595 Lines Gp-Connecting
16***46Bar-Clamp2
16***90Clip; (Slot)2
16***91Clip; (Tab)2
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168-2608 Lines Gp-Connecting
16***46Bar-Clamp2
16***08Lines Group-Connecting1
16***09Hose As2
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168-2506 Lines Gp-Connecting
16***46Bar-Clamp2
16***06Lines Group-Connecting1
16***03Hose As2
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169-3385 Lines Gp-Connecting
16***46Bar-Clamp2
16***85Lines Group-Connecting1
16***86Hose As2
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169-8853 Lines Gp-Connecting
16***46Bar-Clamp2
16***53Lines Group-Connecting1
16***54Hose As2
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168-2605 Lines Gp-Connecting
16***46Bar-Clamp2
16***05Lines Group-Connecting1
16***06Hose As2
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169-5971 Lines Gp-Connecting
16***46Bar-Clamp2
16***71Lines Group-Connecting1
16***74Hose As2
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168-8818 Lines Gp-Connecting
12***47Hose As2
16***46Bar-Clamp2
16***18Lines Group-Connecting1
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145-3553 Lines Gp-Cylinder
11***93Lockwasher2
13***30Bolt-Socket Head; (M12x1.75x40-mm)24
14***79Lockwasher24
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160-9102 Lines Gp-Cylinder
14***60Fitting2
14***25Hose As1
15***82Swivel Group1
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160-9100 Lines Gp-Cylinder
14***60Fitting2
14***54Hose As1
15***82Swivel Group1
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160-9105 Lines Gp-Cylinder
09***04Bolt-Socket Head; (M12x1.75x110-mm)8
14***60Fitting4
14***25Hose As2
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145-0644 Lines Gp-Cylinder
11***93Lockwasher2
13***30Bolt-Socket Head; (M12x1.75x40-mm)16
14***79Lockwasher16
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160-9104 Lines Gp-Cylinder
09***04Bolt-Socket Head; (M12x1.75x110-mm)8
14***60Fitting4
14***25Hose As2
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145-3554 Lines Gp-Cylinder
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)24
09***04Bolt-Socket Head; (M12x1.75x110-mm)8
12***88Flange-Split12
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145-0722 Lines Gp-Cylinder
12***88Flange-Split12
14***60Fitting2
14***88Connector2
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160-6668 Lines Gp-Motor
11***30Hose As2
15***94Adapter As6
15***44Seal1
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160-6671 Lines Gp-Motor
13***83Hose As2
15***94Adapter As6
15***44Seal1
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145-6187 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***25Plug3
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145-6439 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***25Plug3
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160-6670 Lines Gp-Motor
11***23Hose As2
15***94Adapter As6
15***44Seal1
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145-6255 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***25Plug3
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145-6161 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***01Hose As1
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145-6232 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***25Plug3
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160-6669 Lines Gp-Motor
15***94Adapter As6
15***44Seal1
16***66Hose As2
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145-6494 Lines Gp-Motor
14***56Valve Group-Pressure Control1
14***61Accumulator2
14***25Plug3
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145-4021 Motor & Lines Gp-Rotator
14***21Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***38Mounting Group-Rotator Motor1
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145-3523 Motor & Lines Gp-Rotator
14***23Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***53Mounting Group-Rotator Motor1
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145-0624 Motor & Lines Gp-Rotator
14***24Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***56Mounting Group-Rotator Motor1
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160-9713 Motor & Lines Gp-Rotator
16***68Lines Group-Motor1
16***22Motor Group-Gerotor1
16***23Mounting Group-Rotator Motor1
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160-9716 Motor & Lines Gp-Rotator
16***71Lines Group-Motor1
16***23Motor Group-Gerotor1
16***25Mounting Group-Rotator Motor1
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145-3481 Motor & Lines Gp-Rotator
14***81Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***30Mounting Group-Rotator Motor1
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145-3667 Motor & Lines Gp-Rotator
14***67Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***38Mounting Group-Rotator Motor1
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160-9715 Motor & Lines Gp-Rotator
16***70Lines Group-Motor1
16***22Motor Group-Gerotor1
16***24Mounting Group-Rotator Motor1
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160-9714 Motor & Lines Gp-Rotator
16***69Lines Group-Motor1
16***22Motor Group-Gerotor1
16***24Mounting Group-Rotator Motor1
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145-0681 Motor & Lines Gp-Rotator
14***81Motor & Lines Group-Rotator1
14***53Motor Group-Gerotor1
14***83Mounting Group-Rotator Motor1
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145-6153 Motor Gp-Gerotor
14***53Motor Group-Gerotor1
14***54Key1
14***55Kit-Seal1
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164-7282 Motor Gp-Gerotor
16***82Motor Group-Gerotor1
16***59Key-Square1
16***24Nut-Hex; (1-1/4-18 Thd)1
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164-8351 Motor Gp-Gerotor
14***31Set-Rotor1
14***32Link-Drive1
16***51Motor Group-Gerotor1
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160-9123 Motor Gp-Gerotor
09***66Bolt; (M8x1.25x75-mm)4
16***23Motor Group-Gerotor1
16***83Manifold1
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160-9122 Motor Gp-Gerotor
09***66Bolt; (M8x1.25x75-mm)4
16***22Motor Group-Gerotor1
16***82Motor Group-Gerotor1
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145-3552 Mounting Gp-Cylinder
14***42Plate2
14***40Spacer; (24.5-mm Lgx100.5-mm Dia)2
14***58Spacer; (4.5-mm Lgx100.5-mm Dia)2
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145-3629 Mounting Gp-Cylinder
14***07Plate2
14***63Bolt; (M12x1.75x16-mm)4
14***29Mounting Group-Cylinder1
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145-3555 Mounting Gp-Cylinder
14***42Plate2
14***63Bolt; (M12x1.75x16-mm)4
14***55Mounting Group-Cylinder1
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145-0718 Mounting Gp-Cylinder
14***42Plate2
14***18Mounting Group-Cylinder1
14***19Pin As1
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145-0637 Mounting Gp-Cylinder
14***42Plate2
14***37Mounting Group-Cylinder1
14***38Pin As1
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144-1056 Valve Gp-Pressure Control
14***56Valve Group-Pressure Control1
14***88Connector2
17***54Valve Group-Relief2
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179-1254 Valve Gp-Relief
17***54Valve Group-Relief1
6V***06Seal-Bonded1
6V***80Seal-O-Ring; (20.35mm Id)1
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Service Equipment And Supplies
161-2665 Plate & Film Gp
10***89Film; (Stripe) (82cm)0
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
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161-2662 Plate & Film Gp
10***89Film; (Stripe) (82cm)0
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
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161-2667 Plate & Film Gp
10***89Film; (Stripe) (82cm)0
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
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161-2666 Plate & Film Gp
161-2664 Plate & Film Gp
10***89Film; (Stripe) (82cm)0
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
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Work Tool Arrangement
145-3478 Pulverizer Ar-Hydraulic
14***78Pulverizer Ar-Hydraulic1
14***79Housing Group-Pulverizer1
14***80Cylinder & Lines Group-Pulverizer1
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145-3592 Pulverizer Ar-Hydraulic
14***92Pulverizer Ar-Hydraulic1
14***96Tooth & Cutting Edge Group1
16***76Housing Group-Pulverizer1
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145-0677 Pulverizer Ar-Hydraulic
14***77Pulverizer Ar-Hydraulic1
14***78Housing Group-Pulverizer1
14***79Cylinder & Lines Group-Pulverizer1
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145-3519 Pulverizer Ar-Hydraulic
14***19Pulverizer Ar-Hydraulic1
14***20Housing Group-Pulverizer1
14***21Cylinder & Lines Group-Pulverizer1
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145-0621 Pulverizer Ar-Hydraulic
14***21Pulverizer Ar-Hydraulic1
14***22Housing Group-Pulverizer1
14***23Cylinder & Lines Group-Pulverizer1
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Work Tools
150-0042 Bracket Gp-Mounting
15***42Bracket Group-Mounting1
15***43Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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145-9071 Bracket Gp-Mounting
14***71Bracket Group-Mounting1
7X***83Bolt; (M30x3.5x120-mm)12
8C***22Nut (M30 X 3.50 Thd)12
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147-8802 Bracket Gp-Mounting
14***02Bracket Group-Mounting1
14***12Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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148-5748 Bracket Gp-Mounting
14***48Bracket Group-Mounting1
14***49Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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208-5144 Bracket Gp-Mounting
20***43Bracket As1
20***44Bracket Group-Mounting1
7X***82Bolt; (M30x3.5x110-mm)12
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158-1290 Bracket Gp-Mounting
15***90Bracket Group-Mounting1
15***83Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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145-0727 Bracket Gp-Mounting
14***27Bracket Group-Mounting1
14***89Bracket As1
7X***81Bolt-Plt; (M30 X 3.5 X 100)12
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183-7771 Bracket Gp-Mounting
18***71Bracket Group-Mounting1
18***96Bracket As1
7X***68Bolt; (M20x2.5x180-mm)1
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147-8795 Bracket Gp-Mounting
14***95Bracket Group-Mounting1
14***03Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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169-6717 Bracket Gp-Mounting
16***17Bracket Group-Mounting1
16***19Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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149-0939 Bracket Gp-Mounting
14***39Bracket Group-Mounting1
14***40Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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145-9065 Bracket Gp-Mounting
14***65Bracket Group-Mounting1
7X***83Bolt; (M30x3.5x120-mm)12
8C***22Nut (M30 X 3.50 Thd)12
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145-9066 Bracket Gp-Mounting
14***66Bracket Group-Mounting1
7X***83Bolt; (M30x3.5x120-mm)12
8C***22Nut (M30 X 3.50 Thd)12
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147-8801 Bracket Gp-Mounting
14***01Bracket Group-Mounting1
14***09Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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145-9070 Bracket Gp-Mounting
14***70Bracket Group-Mounting1
7X***83Bolt; (M30x3.5x120-mm)12
8C***22Nut (M30 X 3.50 Thd)12
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156-3332 Bracket Gp-Mounting
09***79Nut; (M36x4.0 Thd)12
15***32Bracket Group-Mounting1
7Y***63Bolt; (M36x4x120-mm)12
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144-2508 Bracket Gp-Mounting
14***07Bracket As1
14***08Bracket Group-Mounting1
7X***81Bolt-Plt; (M30 X 3.5 X 100)12
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155-3059 Bracket Gp-Mounting
09***79Nut; (M36x4.0 Thd)12
15***59Bracket Group-Mounting1
7Y***63Bolt; (M36x4x120-mm)12
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145-9068 Bracket Gp-Mounting
14***68Mounting Group-Crusher1
14***08Bracket As1
7X***83Bolt; (M30x3.5x120-mm)12
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145-0625 Tooth & Cutting Edge Gp
14***25Tooth & Cutting Edge Group1
14***26Tooth-Crushing15
14***29Shim; (.3mm Thk)1
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145-0683 Tooth & Cutting Edge Gp
14***83Tooth & Cutting Edge Group1
14***35Tooth-Crushing15
14***37Shim; (0.3-mm Thk)1
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145-3524 Tooth & Cutting Edge Gp
14***15Screw-Flat Head; (M20x2.5x100-mm)6
14***24Tooth & Cutting Edge Group1
14***84Tooth-Crushing21
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145-3482 Tooth & Cutting Edge Gp
14***35Bolt; (M16x2x80-mm)6
14***35Tooth-Crushing21
14***82Tooth & Cutting Edge Group1
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145-3596 Tooth & Cutting Edge Gp
14***87Screw-Flat Head21
14***84Tooth-Crushing21
14***86Shim; (.5mm Thk)1
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P40 serial number reference

The PIN plate for the P40 pulverizer is riveted or stamped on the attachment body near the mounting bracket/linkage end, sometimes also stenciled on the side of the housing. Read the first three characters as the serial prefix (identifies the model/build series within the shared parts manual) and the remaining digits as the sequence number for that build run. As a passive hydraulic attachment (no engine or ECM), the P40 PIN only identifies the unit itself, not a powered machine.

PrefixIdentifies
3FWP40 pulverizer/concrete crusher attachment, part of the legacy P16/P20/P25/P28/P40/P60 shared-manual family (360-degree rotator, H-linkage mount, 2 pins)

Frequently asked questions

What carrier excavator does the Cat P40 fit?

The P40 mounts to a mid-size to large hydraulic excavator through a two-pin H-link connection; period documentation and used-equipment listings tie it to the Cat 375 class of carrier. Exact carrier weight-class range is not published in surviving factory literature, so match the P40's pin and bushing bore sizes and auxiliary hydraulic flow and pressure to your specific excavator, or confirm fitment with a dealer, before installing a used unit.

What is the Cat P40's operating weight?

Operating weight is not published in available factory literature for this legacy attachment. It varies with the mounting bracket, jaw set and rotator fitted to a given unit. Check the ID plate on the specific attachment or confirm the figure with a dealer rather than assuming a single family-wide number.

What replaced the Caterpillar P40?

Caterpillar has discontinued the P40 and dropped it from its current pulverizer catalog. No source documents a specific current model as its direct one-to-one successor. The market today runs Caterpillar's secondary P200-series and primary P300-series pulverizers alongside the Multi-Processor line, which uses interchangeable jaws instead of the P40's single fixed pulverizer jaw - a general upgrade path, not a confirmed replacement model.

What P40 owners discuss

What do owners say about jaw tooth/tip wear on the P40 pulverizer?
The wear teeth and tip plates on this class of pulverizer jaw are bolt-on, not welded, so operators replace or index them in the field without a torch or welder. Crews running demolition duty cycles daily report tip and tooth life is the main consumable on the tool - expect to rotate or swap teeth well before the jaw casting itself shows any wear. Keep spare bolts and check torque after the first few hours on a fresh set, since a loosened tooth bolt is the most common early failure.
How much play in the jaw pins and bushings is normal before they need attention?
Community consensus on pin-and-bushing wear for demolition jaw attachments is the same as for excavator buckets: a little play is normal, but once you can feel or see the jaw rock side-to-side at the pivot, the bushing is worn oversize and the pin is next to go. Owners recommend greasing often enough to keep a bead pushing out at the pin, and cycling or repositioning the jaw while greasing so the grease reaches the loaded side of the bushing rather than just the low-wear side. Because a failed pivot pin lets the jaw separate from the linkage under load, have your dealer verify pin and bushing wear limits before returning the attachment to service.
Are hydraulic rotator seal leaks a known issue on these attachments?
Yes - the 360-degree rotator between the jaw and the H-link mount is a wear item across this whole family of attachments, and forum reports point to the same causes every time: heat and age hardening the seals, contamination getting in past a worn seal, or the rotator being forced hydraulically past its mechanical stop. A weep at the rotator housing is treated as an early warning sign, not something to ignore, since a full seal failure lets the jaw spin uncontrolled under hydraulic pressure. Have your dealer verify rotator seal condition and relief-valve settings if you see fluid at the rotator body.
Does the P40 need a specific hydraulic flow and pressure from the carrier excavator, or will any excavator in the size class work?
Operators are consistent that a pulverizer jaw has to be matched to the carrier's auxiliary flow and pressure, not just its operating weight - undersized flow gives a slow, weak cycle, and pressure that is set too high for the tool stresses the cylinder seals and pins. Listings for used units in this family show them configured with a specific mount kit (H-link, twin pin, 360 rotator) built for one carrier class, so a unit set up for a large excavator will not bolt straight onto a smaller one without a different linkage and coupler. Confirm the auxiliary circuit flow and pressure the jaw was designed for, and match it against your carrier's rated aux output, before running it.
What cycle speed or production rate should I expect from a pulverizer jaw like this?
Reported open/close cycle times for pulverizer jaws in this class run roughly one to two seconds per stroke when the carrier's hydraulics are healthy and correctly matched, and operators note real-world production varies a lot with slab thickness, rebar content, and operator technique rather than being a fixed number. A jaw that used to cycle fast and has slowed down is usually flagged by owners as a sign of worn carrier hydraulics or a rotator/cylinder seal issue, not a fault of the jaw casting itself.
What should I check before buying a used P40 pulverizer attachment?
Buyers focus on the same handful of items every time: jaw tip and tooth wear (bolt-on wear parts should still have meaningful material left), pin and bushing play at the jaw pivot, and smooth, leak-free rotation through the full 360 degrees of the rotator with no weeping at the seals. Also check that the H-link mount and pin/bushing bore sizes actually match your carrier - a used unit pulled off one excavator class may need a different coupler or pin kit to fit yours. Look over the jaw casting and pinch plates for cracked welds or bent wear plates, since those point to abuse rather than normal wear. Have your dealer verify pin/bushing tolerances and rotator function on a hands-on inspection before you commit to a used unit.
What is the open jaw design and pinch plate actually for on this kind of pulverizer?
The open-throat jaw geometry is meant to let broken concrete fall through rather than pack and jam the jaw, and the pinch plates built into the jaw are there to grab and pull rebar free from the pulverized concrete so it can be sorted out for recycling. Operators note that once the teeth or pinch plate edges wear down, material buildup in the jaw gets worse and rebar separation gets less effective - it is treated as a wear-part maintenance issue rather than a design flaw.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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