Caterpillar P225
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar P225 is a secondary pulverizer, a non-rotating, passive hydro-mechanical work tool built for concrete demolition and rebar separation at ground level. It belongs to Cat's original P200-series lineup alongside the smaller P215 and larger P235, sized for excavators in the roughly 20-27 t (22-30 ton) class, comparable to the Cat 318 through 326 platform range. Operating weight runs close to 2,480 kg (5,467 lb). Cat offered two jaw configurations: a 171 Sh Ton tip / 326 Sh Ton rebar-cutter jaw with 29.5 in (750 mm) capacity, and a heavier 187 Sh Ton tip / 387 Sh Ton rebar-cutter jaw with 35.4 in (900 mm) capacity. Production dates to roughly 2017 through 2023. The tool carries no engine, no ECM, and no hydraulic reservoir of its own; it draws all power from the host excavator's auxiliary hydraulic circuit through a dedicated jaw circuit and speed-booster valve.
Cat's P200-series P215/P225/P235 sit apart from the older legacy P16 through P140 pulverizer family, which used a different frame architecture and jaw geometry, and apart from the current P2xx-numbered generation (P214, P224, P232, P245) now listed in Cat's active catalog. No factory documentation ties the P225 to a specific one-to-one successor; the newer line covers similar excavator weight classes and the same functional role, but Cat has not published a direct predecessor/successor mapping between the two generations. The P225 no longer appears in current new-equipment listings. In the used and parts market it stays relevant because a sizable population of these units remains in service on 20-27 t excavators, its wear tips and rebar-cutter blades are reversible and field-replaceable, and used units and wear parts remain available even as dealer support for new-unit ordering tapers off in favor of the current P2xx line.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar P225 specifications
Engine
| Power source | None. The P225 is a passive hydraulic secondary pulverizer work tool with no onboard engine, ECM, or fuel system. It runs entirely off the carrier excavator's auxiliary hydraulic circuit. |
Weights
| Operating weight | 2,480 kg (5,467 lb) |
| Ground pressure | Not applicable — mounted work tool, not a tracked or wheeled chassis. |
Dimensions
| Overall length | 2,616 mm (103.0 in) |
| Overall width | 625 mm (24.6 in) |
| Overall height | 1,679 mm (66.1 in) |
| Jaw depth | 899 mm (35.4 in) |
| Fixed jaw width | 500 mm (19.7 in) |
| Moving jaw width | 361 mm (14.2 in) |
Performance
| Max jaw opening | 1,019 mm (40.1 in) |
| Concrete thickness capacity | 749 mm (29.5 in) with standard tip; up to 899 mm (35.4 in) with the alternate tip configuration — varies by tip/jaw configuration ordered |
| Closing force at tip | 171 short tons with standard tip; 187 short tons with the alternate tip configuration — varies by configuration |
| Closing force at rebar cutter | 326 short tons with standard tip; 387 short tons with the alternate tip configuration — varies by configuration |
| Travel speed | Not applicable — passive attachment, no self-propulsion. |
Service capacities (summary)
| Fuel tank | Not applicable — no onboard engine. |
| Engine oil | Not applicable — no onboard engine. |
| Cooling system | Not applicable — no onboard engine. |
| Hydraulic system | Draws directly from the host excavator's auxiliary circuit; the P225 has no dedicated onboard reservoir. Required flow and pressure figures for this specific model are not widely published — confirm carrier hydraulic matching with your dealer. |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
Caterpillar P225 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
Servicing the P225 beyond the schedule
Jaw & Tip Wear Analysis
The P225's combination jaw carries reversible, field-replaceable tip and rebar-cutter edges rated at 171/326 Sh Ton on the 29.5 in jaw or 187/387 Sh Ton on the 35.4 in jaw. Track crush force loss and slower cycle times as early wear indicators before edges round off completely. Rotate reversible edges at the first sign of uneven wear rather than running them to failure, since a chipped or rounded tip forces the host excavator to work harder through the speed-booster valve and accelerates pin and bushing wear elsewhere in the jaw.
Hydraulic Cylinder & Seal Repairs
The P225 has no hydraulic reservoir or pump of its own; its single jaw cylinder and speed-booster valve run entirely on the host excavator's auxiliary circuit. Watch for rod scoring, seal weeping at the barrel end caps, and slower open/close cycle times, all signs of internal bypass. Confirm host machine flow and pressure match the jaw's rated circuit before troubleshooting a sluggish cylinder. Reseal or rebuild the cylinder promptly, since contaminated host hydraulic oil from a leaking work-tool seal can carry damage back into the excavator's own system.
Pin, Bushing & Bracket Rebuild Points
Wear concentrates at the jaw pivot pins, cylinder clevis pins, and the fixed, non-rotating mounting bracket that couples the P225 to its host excavator's stick. Because the bracket does not rotate, side-load and torsional stress land on the same bushing bores shift after shift, so measure clearance regularly rather than waiting for visible play. Inspect bracket welds and pin bosses for cracking at each teardown. Replace pins and bushings as matched sets, and re-machine oversized bushing bores rather than running elongated pins that accelerate jaw misalignment.
Seasonal & Environmental Servicing
Cold weather thickens grease at the jaw pivots and slows cylinder response since the P225 depends entirely on host excavator hydraulic oil viscosity; confirm the carrier machine is running the correct seasonal fluid grade. In wet or abrasive demolition environments, grease more frequently to purge contaminated grease from pin and bushing joints before it packs in and accelerates wear. Rinse concrete dust and rebar debris from the cylinder rod and guard daily to protect the rod surface and seals from abrasive buildup that shortens seal life.
P225 attachments & work tools
Excavator carrier compatibility
P225 is a non-rotating secondary pulverizer sized for excavators in roughly the 20-27 tonne class (comparable to the Cat 320-326 platform range). It sits in the middle of the legacy P215/P225/P235 family, with P215 scaled for smaller carriers and P235 for larger ones; exact minimum/maximum carrier weight varies by dealer configuration sheet, so confirm against the specific carrier's stick and hydraulic capacity.
Mounting and coupler system
The unit bolts to the excavator stick through a fixed bracket sized to the carrier's boom/pin class rather than any self-mounted wheels or track. Where the carrier is equipped for quick-change tools, this pulverizer class is compatible with dedicated coupler options for the size range: pin-grabber couplers, wedge-style couplers, and S Type wedge couplers, including hydraulic-connecting versions that pass the jaw circuit through the coupler automatically.
Jaw and wear-part configuration
Single combination jaw with a pulverizing/crushing tip section and a separate rebar-cutter section for shearing reinforcement after the concrete is broken away. Cutting edges are reversible and crusher teeth/wear plates are replaceable in the field without surface welding, so jaw geometry is fixed per unit rather than swappable between tip styles.
Hydraulic circuit and control
Runs off the carrier's auxiliary high-flow, high-pressure circuit dedicated to the jaw; the oversized cylinder uses a speed-booster valve that balances cylinder speed against closing force for faster cycle times without giving up crushing tonnage. No separate rotation drive is fitted since the tool is a non-rotating design, so no extra hydraulic line is needed for rotate function.
Guarding and protection
A C-shaped guard shrouds the main cylinder to protect it from falling concrete and debris during demolition work, and hydraulic hoses/valving are routed inside the housing rather than exposed externally to reduce jobsite damage and downtime.
Family sizing note
P225 is the mid-size member of the P215/P225/P235 pulverizer line: closing force and weight step up through the family (lower tip/rebar force and lighter housing on P215, higher on P235), so jaw opening, concrete-thickness capacity, and required carrier size all scale together rather than being independently configurable options on a single unit.
All P225 assemblies by section
Every catalogued assembly group for the Caterpillar P225. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Frame And Body
321-0878 Housing Gp-Pulverizer
| 32***78 | Housing Group-Pulverizer | 1 |
| 32***83 | Plate | 1 |
| 32***84 | Plate | 2 |
340-2436 Housing Gp-Pulverizer
| 34***36 | Housing Group-Pulverizer | 1 |
| 34***45 | Plate As | 1 |
| 34***55 | Bar | 1 |
334-6101 Housing Gp-Pulverizer
| 33***01 | Housing Group-Pulverizer | 1 |
| 33***11 | Plate | 1 |
| 33***12 | Bar | 8 |
Hydraulic System
222-8828 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 12***11 | Hose As | 1 |
| 16***16 | Seal | 1 |
187-2996 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 14***84 | Bolt-Socket Head; (M20x2.5x110-mm) | 22 |
| 16***16 | Seal | 1 |
222-8830 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 09***06 | Bolt-Socket Head; (M16x2x80-mm) | 24 |
| 16***16 | Seal | 1 |
321-1277 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***92 | Elbow; (-12 Orfs/-12 Orfs Swivel) | 2 |
| 15***46 | Seal | 1 |
334-6110 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***92 | Elbow; (-12 Orfs/-12 Orfs Swivel) | 2 |
| 15***46 | Seal | 1 |
340-2439 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***52 | Elbow As. | 2 |
| 15***18 | Lockwasher | 2 |
354-6672 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 35***72 | Lines Group-Connecting | 1 |
357-9490 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
357-9484 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
357-9493 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
354-7379 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 23***81 | Hose As | 2 |
354-6671 Lines Gp-Connecting
| 17***20 | Hose As | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
234-5669 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 23***69 | Lines Group-Connecting | 1 |
357-9482 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
170-3229 Valve Gp-Speed Control
| 17***29 | Valve Group-Speed Control | 1 |
| 17***30 | Plug | 6 |
| 17***31 | Valve | 1 |
Service Equipment And Supplies
340-2434 Kit-Maintenance
| 16***18 | Shim; (1-mm Thk) | 1 |
| 16***19 | Shim; (1.5-mm Thk) | 1 |
| 16***92 | Wrench | 1 |
321-0877 Kit-Maintenance
| 16***18 | Shim; (1-mm Thk) | 1 |
| 16***19 | Shim; (1.5-mm Thk) | 1 |
| 17***03 | Wrench-T-Handle | 1 |
334-6100 Kit-Maintenance
| 16***86 | Shim; (1-mm Thk) | 1 |
| 16***88 | Shim; (1.5-mm Thk) | 1 |
| 17***03 | Wrench-T-Handle | 1 |
200-2885 Lock Gp-Shear
| 20***85 | Lock Group-Shear | 1 |
| 20***86 | Plate-Lock | 2 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
200-2959 Lock Gp-Shear
| 20***14 | Plate-Lock | 2 |
| 20***59 | Lock Group-Shear | 1 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
200-2960 Lock Gp-Shear
| 20***16 | Plate-Lock | 2 |
| 20***60 | Lock Group-Shear | 1 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
349-6028 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
349-6027 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
349-6024 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
Work Tool Arrangement
349-6023 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 33***98 | Pulverizer Group-Hydraulic | 1 |
| 33***00 | Kit-Maintenance | 1 |
349-6030 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 34***33 | Pulverizer Group-Hydraulic | 1 |
| 34***34 | Kit-Maintenance | 1 |
349-6026 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 32***75 | Pulverizer Group-Hydraulic | 1 |
| 32***77 | Kit-Maintenance | 1 |
Work Tools
254-4463 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 20***71 | Washer; (26x90x8-mm Thk) | 1 |
179-1647 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***19 | Bracket As | 1 |
| 16***97 | Plate-Cover | 1 |
169-4974 Bracket Gp-Mounting
| 16***74 | Bracket Group-Mounting | 1 |
| 16***93 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-5308 Bracket Gp-Mounting
| 16***08 | Bracket Group-Mounting | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 17***45 | Bracket Group-Mounting | 1 |
169-4969 Bracket Gp-Mounting
| 16***69 | Bracket Group-Mounting | 1 |
| 16***89 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-4967 Bracket Gp-Mounting
| 16***67 | Bracket Group-Mounting | 1 |
| 16***86 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-5307 Bracket Gp-Mounting
| 16***07 | Bracket Group-Mounting | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 17***47 | Bracket Group-Mounting | 1 |
169-4971 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***71 | Bracket Group-Mounting | 1 |
| 16***91 | Bracket As | 1 |
299-0293 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 29***93 | Bracket Group-Mounting | 1 |
179-1645 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***18 | Bracket As | 1 |
| 16***97 | Plate-Cover | 1 |
169-4975 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***75 | Bracket Group-Mounting | 1 |
| 16***94 | Bracket As | 1 |
231-0474 Bracket Gp-Mounting
253-7830 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 2 |
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
276-7982 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 27***82 | Bracket Group-Mounting | 1 |
| 27***83 | Bracket As | 1 |
226-4127 Bracket Gp-Mounting
| 15***19 | Lockwasher | 8 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 22***19 | Bracket As | 1 |
248-7980 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 15***21 | Lockwasher | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
201-9466 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***97 | Plate-Cover | 1 |
| 20***66 | Bracket Group-Mounting | 1 |
255-0001 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 20***71 | Washer; (26x90x8-mm Thk) | 2 |
| 25***01 | Bracket Group-Mounting | 1 |
169-4970 Bracket Gp-Mounting
| 16***70 | Bracket Group-Mounting | 1 |
| 16***90 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
254-4039 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 1 |
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-5311 Bracket Gp-Mounting
| 16***11 | Bracket Group-Mounting | 1 |
| 16***16 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
193-4497 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 19***97 | Bracket Group-Mounting | 1 |
| 20***66 | Bracket Group-Mounting | 1 |
234-9927 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 23***27 | Bracket Group-Mounting | 1 |
334-6098 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***98 | Screw-Flat Head; (M20x2.5x90-mm) | 3 |
| 15***21 | Lockwasher | 4 |
321-0875 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***98 | Screw-Flat Head; (M20x2.5x90-mm) | 3 |
| 15***21 | Lockwasher | 4 |
340-2433 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***15 | Screw-Flat Head; (M20x2.5x100-mm) | 3 |
| 15***21 | Lockwasher | 4 |
Frequently asked questions
Does the Cat P225 pulverizer have its own engine or hydraulic power source?
No. The P225 is a passive attachment with no engine, ECM, or hydraulic reservoir of its own. It runs entirely off the host excavator's auxiliary hydraulic circuit and requires an excavator in the roughly 20-27 t (22-30 ton) class, comparable to the Cat 318 through 326 platform range, to supply matching flow and pressure.
What is the operating weight of the Cat P225?
The P225 weighs approximately 2,480 kg (5,467 lb). Exact weight varies slightly depending on which jaw configuration is installed, the 29.5 in tip/rebar-cutter jaw or the larger 35.4 in jaw.
What replaced the Cat P225?
There is no confirmed direct one-to-one successor. The P225 was part of Cat's original P200-series secondary pulverizer line (with the P215 and P235) built roughly 2017 to 2023. It no longer appears in Cat's active catalog, which now lists a newer P2xx-numbered generation (P214, P224, P232, P245) covering similar excavator classes, though Cat has not published a direct predecessor/successor mapping between the two lines.
What P225 owners discuss
What wears out first on a P225 pulverizer, the jaw or the pins?
Is it normal for the main cylinder to show a little hydraulic oil after a shift?
How much play is normal at the jaw pivot pins?
Why do mounting brackets on pulverizers crack, and is it serious?
Does the P225 need a specific hydraulic flow from the carrier excavator?
Does the P225 rotate like some demolition shears do?
What should I check before buying a used P225?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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