Caterpillar P215
Maintenance schedule, common problems & OEM parts breakdown
The Cat P215 is a secondary pulverizer: a fixed-jaw, non-rotating hydro-mechanical demolition attachment for hydraulic excavators, not a self-propelled machine. It carries no engine, transmission, or undercarriage of its own; every function runs off the host excavator's hydraulic circuit through an oversized jaw cylinder and a standard speed-booster valve. Built by Caterpillar Work Tools B.V. in the Netherlands, the P215 is the smallest of the original P200-series trio (P215, P225, P235) introduced around 2010 for Cat's medium excavator class, roughly the 20 to 35 metric ton range. Operating weight is 1683 kg (3710 lb), the lightest of the three; the P225 and P235 step up in size and force for larger carriers. The tool ships with interchangeable jaw tips — a standard concrete-crushing tip and a rebar-cutter tip — each rated for a different closing force, letting one jaw handle both bulk pulverizing and rebar separation.
Across the P200-series trio the core design held steady: non-rotating jaw, oversized closing cylinder, bolt-on wear tips, and the same speed-booster valve concept, with size and force climbing from the P215 up through the P235. Caterpillar retired that line around 2021 in favor of a new secondary-pulverizer generation (P214, P218, P224, P232, P245) built for faster cycle times, making the P215 a non-current, legacy model today. That does not make it irrelevant: the P215 turns up regularly in the used-attachment and demolition-fleet market as an affordable jaw tool for excavators at the lighter end of the medium class, and plenty remain in daily service on recycling and concrete-demolition sites. Its value now rests entirely on wear-part condition — jaw tips, pivot pins and bushings, cylinder seals, and coupler pins — since there is no engine or driveline to age out. Parts demand centers on those same wear points plus hose and fitting hardware, which is exactly what keeps a well-maintained unit competitive against newer-generation tools.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar P215 specifications
Engine
| Power source | No onboard engine. This is a hydro-mechanical excavator attachment powered entirely by the carrier machine's hydraulic system; no engine model, displacement, power rating, or emissions tier applies. |
Weights
| Operating weight | 1683 kg (3710 lb) |
| Shipping weight | Not published as a separate figure; the operating weight above is the only mass value documented for this attachment. |
| Ground pressure | Not applicable. Non-self-propelled attachment with no ground-contact system of its own. |
Dimensions
| Overall length | 2414 mm (95 in) |
| Overall height | 1372 mm (54 in) |
| Overall width | 580 mm (23 in) |
| Jaw opening, maximum | 838 mm (33 in) |
| Jaw depth | 722 mm (28.4 in) |
| Fixed jaw width | 440 mm (17.3 in) |
| Moving jaw width | 340 mm (13.4 in) |
Performance
| Tip closing force | 106 t (117 sh ton) |
| Rebar-cutter closing force | 205 t (226 sh ton) |
| Maximum concrete thickness processed | 650 mm (26 in) |
| Travel speed / gradeability | Not applicable. The pulverizer has no travel system or engine of its own; jaw speed and force depend on the host excavator's hydraulic output, and no carrier-specific flow or pressure figures are published for this model. |
Service capacities (summary)
| Fuel tank | Not applicable — no engine. |
| Hydraulic system | No independent reservoir. Runs on hydraulic flow and pressure supplied by the carrier excavator's own circuit; model-specific flow/pressure ratings for this attachment are not published. |
| Engine oil | Not applicable — no engine. |
| Cooling system | Not applicable — no engine. |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
P215 fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Grease points (jaw pivot pins, cutter-tip and rebar-cutter linkage bushings, frame/cylinder pin joints) | No fill capacity - grease-gun service points only, not a reservoir | Cat multipurpose lithium-complex EP/moly grease, NLGI 2 (e.g. Cat Advanced 3Moly Grease); grease every fitting daily or each shift per the work tool's lube chart, with grease points and wear-part inspection accessible from ground level while the pulverizer stays mounted. For sustained ambient below about -20C (-4F), step down to a low-temperature-rated Cat grease per the same chart. |
| Hydraulic circuit (jaw closing cylinder and speed-booster valve) | No dedicated reservoir or oil fill on the work tool itself - the pulverizer's hydraulic components are enclosed in the housing and run off the host excavator's own hydraulic tank | Use whatever hydraulic fluid the host excavator's own operation and maintenance manual specifies (Cat HYDO Advanced or an equivalent TDTO-based hydraulic oil, graded by ambient temperature per that carrier's chart). The P215 itself carries no separate hydraulic fluid specification or capacity. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar P215 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
Servicing the P215 beyond the schedule
Predictive Maintenance & Fluid Analysis
The P215 has no engine oil or coolant to sample; predictive care means tracking the jaw cylinder and the carrier's hydraulic oil instead. Pull hydraulic fluid samples from the host excavator's tank on its normal schedule, since contamination shows up first as slow jaw cycling or a hunting speed-booster valve. Log pivot pin and bushing clearance at each joint over time instead of waiting for a knock to develop. Track grease use at each fitting; a fitting suddenly taking more grease than normal often flags a wearing pin early.
Corrective & Common Repairs
Most P215 repairs trace to the jaw tips, the pivot pins and bushings, and the cylinder. Rounded or chipped tips bolt off and on without welding; replace before wear reaches the base jaw casting. A jaw that closes off-square or knocks under load usually means a worn pin, bushing, or both — replace as a matched set, not mixed old-and-new. Force fading mid-cycle or a jaw creeping shut at idle points to worn cylinder seals or an internally bypassing speed-booster valve, not a weak carrier pump.
Overhaul & Rebuild Points
A P215 rebuild centers on the jaw cylinder and the structural frame, not a powertrain. Full cylinder rebuilds replace the rod, seals, and speed-booster valve as a set once force output drops or seal weeping shows up. Pivot pins and bushings wear as pairs; a high-hour rebuild replaces every pin/bushing set at once rather than spot-fixing the worst one. The highest-stakes check is structural: inspect welds around the jaw throat and pivot/bearing housings for fatigue cracking, the costliest failure point on this class of tool.
Seasonal & Environment Servicing
The P215 has no coolant or fuel system to winterize; seasonal care centers on grease and hydraulics. In cold climates, switch to a low-temperature-rated Cat grease at every pivot once ambient drops below about -20C (-4F). In hot, dusty demolition or recycling settings, shorten the grease interval below the standard schedule, since grit at the pivots drives most pin and bushing wear. Confirm the host excavator's hydraulic oil is graded for the season per that carrier's chart, since the P215 draws directly off the carrier's tank.
P215 attachments & work tools
Tool identity and class
The P215 is itself a secondary pulverizer/concrete-crushing work tool for hydraulic excavators, not a carrier machine. It belongs to the legacy P200-series trio (P215/P225/P235), the smallest of that group by frame size. Caterpillar lists the P215 as non-current, superseded by the later secondary-pulverizer generation (P214/P218/P224/P232/P245).
Carrier excavator fit
Designed for Cat medium hydraulic excavators in the demolition/recycling segment. Family literature for the P215/P225/P235 line spans roughly the 20-35 metric ton excavator class, with the P215 sitting at the lighter end of that span; confirm exact carrier match with a dealer since sizing varies by stick/linkage configuration.
Mounting and coupler system
Mounts via a pin-on bracket that engages the excavator stick and bucket-link pins, the same pin-engagement style used across Cat excavator work tools (compatible with pin-grabber quick-coupler setups on matching-size sticks). The P215 jaw is fixed/non-rotating, so it carries no hydraulic rotation circuit or rotary coupling.
Hydraulic kit and circuit requirements
Jaw open/close runs off a dedicated single-function auxiliary (tool control) hydraulic circuit plumbed to the stick; carriers without factory aux hydraulics need a dealer-installed hydraulic kit before the tool can be run. The jaw cylinder uses a speed-booster/regenerative valve arrangement to balance cycle speed against closing force.
Jaw and tip configuration
Offered with interchangeable jaw tips: a standard concrete-crushing tip and a rebar-cutter tip, each carrying a different rated closing force. Wear tips and jaw plates are field-replaceable without surface welding, and jaw width steps down from a wider fixed jaw to a narrower moving jaw for progressive crushing.
Size and performance class
Approximate class figures (verify against the specific unit's data plate): tool weight about 1683 kg (3710 lb), maximum jaw opening about 838 mm (33 in), jaw depth about 722 mm (28.4 in), rated to crush concrete sections up to about 660 mm (26 in) thick. Closing force runs roughly 106 t (117 sh ton) at the standard tip and up to roughly 205 t (226 sh ton) with the rebar-cutter tip.
Guarding and protective options
The jaw cylinder carries a fixed cylinder guard to shield the ram from falling and flying concrete debris during crushing. Carriers running this class of secondary-demolition tool typically spec cab falling-object guarding (front/roof glazing) as a machine-side option; that guarding is ordered on the excavator, not the tool itself.
All P215 assemblies by section
Every catalogued assembly group for the Caterpillar P215. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Frame And Body
321-0878 Housing Gp-Pulverizer
| 32***78 | Housing Group-Pulverizer | 1 |
| 32***83 | Plate | 1 |
| 32***84 | Plate | 2 |
340-2436 Housing Gp-Pulverizer
| 34***36 | Housing Group-Pulverizer | 1 |
| 34***45 | Plate As | 1 |
| 34***55 | Bar | 1 |
334-6101 Housing Gp-Pulverizer
| 33***01 | Housing Group-Pulverizer | 1 |
| 33***11 | Plate | 1 |
| 33***12 | Bar | 8 |
Hydraulic System
222-8828 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 12***11 | Hose As | 1 |
| 16***16 | Seal | 1 |
187-2996 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 14***84 | Bolt-Socket Head; (M20x2.5x110-mm) | 22 |
| 16***16 | Seal | 1 |
222-8830 Cylinder & Lines Gp-Shear
| 09***48 | Nipple, Grease | 1 |
| 09***06 | Bolt-Socket Head; (M16x2x80-mm) | 24 |
| 16***16 | Seal | 1 |
340-2439 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***52 | Elbow As. | 2 |
| 15***18 | Lockwasher | 2 |
321-1277 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***92 | Elbow; (-12 Orfs/-12 Orfs Swivel) | 2 |
| 15***46 | Seal | 1 |
334-6110 Cylinder & Valve Gp
| 14***51 | Elbow Group | 1 |
| 14***92 | Elbow; (-12 Orfs/-12 Orfs Swivel) | 2 |
| 15***46 | Seal | 1 |
354-7379 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 23***81 | Hose As | 2 |
357-9493 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
354-6671 Lines Gp-Connecting
| 17***20 | Hose As | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
357-9482 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
354-6672 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 35***72 | Lines Group-Connecting | 1 |
357-9490 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
357-9484 Lines Gp-Connecting
| 1P***03 | Seal - Rectangular (31.86mm Id) | 2 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
234-5669 Lines Gp-Connecting
| 1P***04 | Seal - Rectangular (45mm Dia) | 2 |
| 1P***67 | Flange-Half (43.31 mm Id) | 4 |
| 23***69 | Lines Group-Connecting | 1 |
170-3229 Valve Gp-Speed Control
| 17***29 | Valve Group-Speed Control | 1 |
| 17***30 | Plug | 6 |
| 17***31 | Valve | 1 |
Service Equipment And Supplies
334-6100 Kit-Maintenance
| 16***86 | Shim; (1-mm Thk) | 1 |
| 16***88 | Shim; (1.5-mm Thk) | 1 |
| 17***03 | Wrench-T-Handle | 1 |
321-0877 Kit-Maintenance
| 16***18 | Shim; (1-mm Thk) | 1 |
| 16***19 | Shim; (1.5-mm Thk) | 1 |
| 17***03 | Wrench-T-Handle | 1 |
340-2434 Kit-Maintenance
| 16***18 | Shim; (1-mm Thk) | 1 |
| 16***19 | Shim; (1.5-mm Thk) | 1 |
| 16***92 | Wrench | 1 |
200-2959 Lock Gp-Shear
| 20***14 | Plate-Lock | 2 |
| 20***59 | Lock Group-Shear | 1 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
200-2885 Lock Gp-Shear
| 20***85 | Lock Group-Shear | 1 |
| 20***86 | Plate-Lock | 2 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
200-2960 Lock Gp-Shear
| 20***16 | Plate-Lock | 2 |
| 20***60 | Lock Group-Shear | 1 |
| 8T***32 | Nut (M16 X 2 Thd); (M16x2.00 Thd) | 2 |
349-6027 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
349-6028 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
349-6024 Plate & Film Gp
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 15***96 | Film-Notice; (Lift Eye Location) | 5 |
| 24***76 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
Work Tool Arrangement
349-6023 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 33***98 | Pulverizer Group-Hydraulic | 1 |
| 33***00 | Kit-Maintenance | 1 |
349-6026 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 32***75 | Pulverizer Group-Hydraulic | 1 |
| 32***77 | Kit-Maintenance | 1 |
349-6030 Pulverizer Ar-Hydraulic
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 34***33 | Pulverizer Group-Hydraulic | 1 |
| 34***34 | Kit-Maintenance | 1 |
Work Tools
201-9466 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***97 | Plate-Cover | 1 |
| 20***66 | Bracket Group-Mounting | 1 |
169-5307 Bracket Gp-Mounting
| 16***07 | Bracket Group-Mounting | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 17***47 | Bracket Group-Mounting | 1 |
169-4969 Bracket Gp-Mounting
| 16***69 | Bracket Group-Mounting | 1 |
| 16***89 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
276-7982 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 27***82 | Bracket Group-Mounting | 1 |
| 27***83 | Bracket As | 1 |
234-9927 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 23***27 | Bracket Group-Mounting | 1 |
248-7980 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 15***21 | Lockwasher | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
254-4463 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 20***71 | Washer; (26x90x8-mm Thk) | 1 |
226-4127 Bracket Gp-Mounting
| 15***19 | Lockwasher | 8 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 22***19 | Bracket As | 1 |
193-4497 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 19***97 | Bracket Group-Mounting | 1 |
| 20***66 | Bracket Group-Mounting | 1 |
254-4039 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 1 |
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-5311 Bracket Gp-Mounting
| 16***11 | Bracket Group-Mounting | 1 |
| 16***16 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
231-0474 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 15***19 | Lockwasher | 8 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
255-0001 Bracket Gp-Mounting
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 20***71 | Washer; (26x90x8-mm Thk) | 2 |
| 25***01 | Bracket Group-Mounting | 1 |
169-4974 Bracket Gp-Mounting
| 16***74 | Bracket Group-Mounting | 1 |
| 16***93 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-4967 Bracket Gp-Mounting
| 16***67 | Bracket Group-Mounting | 1 |
| 16***86 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
179-1647 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***19 | Bracket As | 1 |
| 16***97 | Plate-Cover | 1 |
299-0293 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 29***93 | Bracket Group-Mounting | 1 |
169-4971 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***71 | Bracket Group-Mounting | 1 |
| 16***91 | Bracket As | 1 |
169-4970 Bracket Gp-Mounting
| 16***70 | Bracket Group-Mounting | 1 |
| 16***90 | Bracket As | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
179-1645 Bracket Gp-Mounting
| 15***18 | Lockwasher | 8 |
| 16***18 | Bracket As | 1 |
| 16***97 | Plate-Cover | 1 |
253-7830 Bracket Gp-Mounting
| 09***49 | Washer; (22x60x6-mm Thk) | 2 |
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
169-4975 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 16***75 | Bracket Group-Mounting | 1 |
| 16***94 | Bracket As | 1 |
169-5308 Bracket Gp-Mounting
| 16***08 | Bracket Group-Mounting | 1 |
| 16***82 | Bolt-Socket Head; (M24x3x70-mm) | 14 |
| 17***45 | Bracket Group-Mounting | 1 |
334-6098 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***98 | Screw-Flat Head; (M20x2.5x90-mm) | 3 |
| 15***21 | Lockwasher | 4 |
321-0875 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***98 | Screw-Flat Head; (M20x2.5x90-mm) | 3 |
| 15***21 | Lockwasher | 4 |
340-2433 Pulverizer Gp-Hydraulic
| 11***73 | Seal; (0.5cm) (X2) | 0 |
| 14***15 | Screw-Flat Head; (M20x2.5x100-mm) | 3 |
| 15***21 | Lockwasher | 4 |
Frequently asked questions
What engine does the Cat P215 use?
None. The P215 is a hydraulic excavator attachment, not a self-propelled machine — it has no engine, transmission, or fuel system of its own. It runs entirely off the hydraulic circuit of the host excavator it is mounted on, through a jaw cylinder and a standard speed-booster valve.
What is the operating weight of the Cat P215?
1683 kg (3710 lb). That is the tool's own mass; it does not include the excavator it is mounted on.
What replaced the Cat P215?
Caterpillar's newer secondary-pulverizer generation — P214, P218, P224, P232, and P245 — succeeded the original P200-series line that included the P215, P225, and P235. The P215 is now a non-current, legacy model in that older lineup.
What P215 owners discuss
What wears out first on a P215 jaw, and how is it replaced?
How much play is normal in the pivot pins and bushings before they need attention?
What's normal versus not normal for the hydraulic cylinder and speed valve?
Does the P215 need a specific hydraulic flow from the carrier excavator?
What mounting and coupler fit problems come up with this class of attachment?
Are cracks near the jaw throat something to worry about?
What should I check when buying a used P215?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific P215 part?
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