Caterpillarwork toolpulverizer

Caterpillar P120

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar P120 is a mechanical pulverizer work tool, a fixed-jaw excavator attachment built for primary and secondary concrete demolition and rebar separation. It sits in the middle of Caterpillar's legacy P115-P120-P130-P140 pulverizer family, sized between the smaller P115 and the larger P130 and P140, and pairs with excavators in roughly the 20-30 tonne class through a carrier-specific bracket-and-link mounting kit. The jaw itself carries no engine or onboard power source of any kind; it is driven entirely by the host excavator's auxiliary hydraulic circuit through a single jaw cylinder. Production for the P120 and its P115-P140 siblings is tracked under the shared Caterpillar serial prefix AEK, documented in one combined parts and service manual covering all four sizes.

Caterpillar's current pulverizer lineup has moved to hydraulically rotating jaws, split into Secondary-duty (P218/P224/P232/P245) and Primary-duty (P318/P324/P332/P345) families that add powered 360-degree rotation for repositioning the jaw without repositioning the carrier. The P120's fixed, non-rotating jaw is mechanically simpler by comparison, with fewer hydraulic circuits and rotation-drive components to maintain or fail. That simplicity is exactly why legacy fixed-jaw units like the P120 remain active in the used-equipment and parts market: owners running older carriers or budget-conscious demolition fleets can still source pins, bushings, and jaw wear components against the AEK-prefix parts catalog, even though Caterpillar's current spec-sheet library and marketing attention have shifted entirely to the newer P2xx/P3xx rotating line.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar P120 specifications

Carrier fit

Carrier classRoughly 20-30 tonne excavators; parts-catalog fitment notes for this AEK-prefix family reference 324D/325D/330D-class carriers.
Position within familyP120 sits between P115 (smallest) and P130/P140 (largest) in the P115/P120/P130/P140 mechanical-pulverizer line. Larger family members pair with correspondingly larger carriers and smaller members with smaller carriers, but a P120-specific carrier split versus its siblings could not be confirmed from an independent P120-only spec sheet - treat the carrier class above as the P120's approximate placement, not an exact cutoff.

Weight

Operating/shipping weightNo independently verifiable P120-specific weight figure located. Secondary listings that surface this tool return figures that don't reconcile internally (mismatched mass/force unit pairings from one mention to the next), so no number is reported here - confirm the exact P120 figure against the AEK-prefix parts/service literature or with your dealer.

Jaw / working dimensions

Jaw opening / closing forceNo independently verifiable P120-specific jaw-opening or closing-force figure located. As with weight, the only figures surfacing in searches conflict with each other and don't hold up on unit cross-check, so none are reported - confirm the exact P120 figures with your dealer or the AEK-prefix service documentation before quoting a number.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

P120 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcasenot applicable — no onboard enginenot applicable
Cooling systemnot applicable — no onboard enginenot applicable
Fuel tanknot applicable — no onboard enginenot applicable
Hydraulic systemno separate reservoir — jaw cylinder runs on the carrier excavator's auxiliary hydraulic circuituse the fluid grade specified for the host excavator's hydraulic system (Cat HYDO Advanced or equivalent, per carrier OMM)
Grease points (jaw pivot, pins, bushings)manual grease-gun application, no filled-system capacity publishedCat Multipurpose Grease or Cat Advanced 3Moly Grease, NLGI grade 2

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar P120 maintenance schedule

Service intervalTasks
Every 50 h
  • Wipe down jaw and tooth plates and inspect for cracking, chipping, or excessive wear before each shift
  • Check pin and bushing joints for visible play or knocking under load
  • Grease all pivot pins and bushings per the AEK-prefix lubrication schedule, more often in heavy dust or wet demolition debris
  • Inspect carrier-side auxiliary hydraulic hoses and quick-couplers for leaks, abrasion, or kinks
  • Confirm mounting bracket and link pins are fully seated with retaining hardware intact
  • Listen for abnormal noise from the jaw cylinder during open/close cycles
Every 250 h
  • Torque-check all bracket-to-carrier and link-to-boom fastener sets, retorque to spec if loose
  • Measure pin and bushing wear against service limits, note progressive play for trending
  • Inspect jaw cylinder rod for scoring, seal weep, or bent-rod indications
  • Check jaw alignment and tooth-to-tooth mesh for uneven closing
  • Clean packed debris from pivot joints and grease fittings before regreasing
Every 500 h
  • Remove and inspect pins and bushings for out-of-round wear, replace any exceeding service limit
  • Inspect jaw casting and tooth plate mounting welds for stress cracking
  • Verify cylinder cushioning and full-stroke operation against the host excavator's aux circuit pressure
  • Re-torque all structural fasteners after confirming no thread damage
  • Inspect bracket wear plates and shim packs for excessive clearance
Every 1,000 h
  • Perform full pin-and-bushing replacement where wear approaches or exceeds limits established at 500h checks
  • Inspect jaw for cumulative fatigue, realign or replace worn wear plates and tooth segments
  • Disassemble jaw cylinder for internal seal and rod-bearing inspection if drift or leak-down is noted
  • Confirm bracket-and-link kit geometry still matches the specific carrier fitment, correct for cumulative wear-induced misalignment
  • Repaint or protect exposed structural steel where coating has worn through in high-abrasion zones

Servicing the P120 beyond the schedule

Predictive Maintenance & Wear Inspection

Track jaw and tooth plate wear against service limits at each interval rather than waiting for visible failure. Watch pin-and-bushing play as the leading indicator of joint wear, since a mechanical pulverizer's accuracy and closing force degrade well before a pin fully fails. Log grease consumption at each fitting; a fitting that suddenly takes more grease than normal often signals bushing wear letting grease escape. Catching these trends early keeps unplanned downtime off a demolition schedule.

Corrective & Common Repairs

Most P120 repairs center on the same wear points across the P115-P140 family: worn jaw teeth losing bite on rebar and concrete, elongated pin bores from cyclic loading, and bracket or link fatigue cracking near mounting eyes. Replace teeth and pins before wear reaches the point of stressing the surrounding casting. Inspect bracket welds after any reported impact or overload event, since a cracked bracket under demolition loads can propagate quickly if left in service.

Overhaul & Rebuild Points

A full rebuild on this attachment centers on pin and bushing replacement, jaw realignment, and cylinder reseal rather than any powertrain work, since the tool has none. Press out worn bushings and verify housing bores are still round before installing new ones. Realign the jaw assembly to restore even tooth mesh across the full closing stroke. Confirm the cylinder's mounting trunnions and rod eye are free of wear before returning the tool to service.

Demolition-Site & Environment Servicing

Concrete dust and rebar debris pack quickly into pivot joints and grease fittings on an active demolition site, so clear fittings before each greasing rather than pumping grease against a blocked passage. Protect the carrier's auxiliary hydraulic hoses from abrasion and pinch points where the attachment articulates near structural debris. Rinse accumulated dust and fines from the jaw pivot area regularly, since packed concrete dust accelerates pin and bushing wear far faster than normal dirt exposure.

P120 attachments & work tools

Work tool identity

The P120 is itself a work tool, not a carrier machine: a mechanical concrete pulverizer designed to mount on a medium hydraulic excavator boom/stick. It belongs to a four-model mechanical pulverizer line alongside the P115, P130, and P140, sized progressively for larger carriers.

Carrier/size class fit

P120 is matched to excavators in roughly the 20-30 tonne class (D-series machines such as the 324D/325D/330D range); the sibling P115 fits smaller 20D-class carriers, while P130 and P140 step up toward 330D/345C and 365C L class carriers. Exact carrier fitment varies by boom/stick linkage and dealer configuration.

Jaw sizing across the family

Jaw opening and attachment weight scale with model number across the P115-P140 range, from roughly 800 mm opening/850 kg at the small end to roughly 1400 mm opening/1500 kg at the top of the family. Published figures vary by source on whether a given number describes weight or closing force, so treat exact figures as approximate and confirm against the dealer spec sheet for the specific carrier pairing.

Mounting/coupler system

The pulverizer pin-mounts directly to the excavator stick and boom link through a bracket-and-link group matched to that carrier's specific linkage geometry, not a single universal coupler. Because linkage geometry differs by carrier model, a distinct mounting-bracket kit exists for nearly every compatible excavator/linkage combination rather than one common bracket.

Hydraulic kit/arrangement

The jaw cylinder runs off the carrier's auxiliary attachment hydraulic circuit, so the excavator needs an auxiliary hydraulics kit and control valve to open and close the jaw. This mechanical pulverizer line is a fixed, non-rotating jaw arrangement; continuous hydraulic rotation is a feature of Cat's newer, separate pulverizer product line rather than this family.

Guarding/operator protection

Demolition duty with a pulverizer is typically paired with cab guarding on the host excavator, such as polycarbonate window guards and top/front debris screens, to protect the operator from flying concrete and rebar fragments. This is a carrier-level protection package rather than a feature of the pulverizer itself.

Later/adjacent Cat pulverizer lines (do not conflate)

Cat's current catalog organizes pulverizers into separate Primary (rotating jaw, larger carrier span) and Secondary (fixed jaw, rebar/concrete separation) product lines for roughly 20-55 ton carriers. These are a distinct, newer generation of pulverizer attachment from the P115-P140 mechanical pulverizer family the P120 belongs to, and specs should not be borrowed across the two lines without a documented link.

All P120 assemblies by section

Every catalogued assembly group for the Caterpillar P120. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Frame And Body
293-3438 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
29***38Mounting Group-Pulverizer1
29***39Bracket Group-Mounting1
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169-3063 Mounting Gp-Pulverizer
16***63Mounting Group-Pulverizer1
16***68Bracket Group-Mounting1
16***69Link Group1
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185-1381 Mounting Gp-Pulverizer
16***24Bracket Group-Mounting1
16***26Bracket Group-Mounting1
18***81Mounting Group-Pulverizer1
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184-9819 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***24Bracket Group-Mounting1
18***19Mounting Group-Pulverizer1
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185-7828 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
17***83Bracket Group-Mounting1
18***28Mounting Group-Pulverizer1
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301-4312 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
30***12Mounting Group-Pulverizer1
30***70Cyl.; Boom (L), Bracket Group-Mounting, Cylinder; Boom(L), Cyl.; Boom (Left)1
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171-1472 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
17***96Link Group1
17***72Mounting Group-Pulverizer1
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295-4927 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
29***27Mounting Group-Pulverizer1
29***29Bracket Group-Mounting1
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301-4310 Mounting Gp-Pulverizer
16***71Bracket Group-Mounting1
30***10Mounting Group-Pulverizer1
30***66Link Group1
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171-2264 Mounting Gp-Pulverizer
16***71Bracket Group-Mounting1
17***64Mounting Group-Pulverizer1
17***65Bracket Group-Mounting1
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169-3150 Mounting Gp-Pulverizer
16***50Mounting Group-Pulverizer1
16***52Bracket Group-Mounting1
16***53Link Group1
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184-3501 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***92Bracket Group-Mounting1
18***00Link Group1
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171-1471 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
17***78Link Group1
17***71Mounting Group-Pulverizer1
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184-9850 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
18***50Mounting Group-Pulverizer1
18***52Bracket Group-Mounting1
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224-2481 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
18***17Link Group1
22***81Mounting Group-Pulverizer1
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170-9030 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***97Link Group1
17***30Mounting Group-Pulverizer1
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290-4009 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
29***09Mounting Group-Pulverizer1
29***10Bracket Group-Mounting1
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171-0723 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***99Link Group1
17***23Mounting Group-Pulverizer1
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171-3082 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
17***82Mounting Group-Pulverizer1
17***83Bracket Group-Mounting1
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295-2670 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
29***70Mounting Group-Pulverizer1
29***71Bracket Group-Mounting1
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169-4623 Mounting Gp-Pulverizer
16***23Mounting Group-Pulverizer1
16***24Bracket Group-Mounting1
16***25Link Group1
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301-4308 Mounting Gp-Pulverizer
16***54Bracket Group-Mounting1
29***29Bracket Group-Mounting1
30***08Mounting Group-Pulverizer1
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291-9849 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***98Link Group1
29***49Mounting Group-Pulverizer1
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170-8291 Mounting Gp-Pulverizer
16***38Bracket Group-Mounting1
17***91Mounting Group-Pulverizer1
17***92Bracket Group-Mounting1
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169-3435 Mounting Gp-Pulverizer
16***35Mounting Group-Pulverizer1
16***36Bracket Group-Mounting1
16***37Link Group1
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184-9851 Mounting Gp-Pulverizer
16***26Bracket Group-Mounting1
18***51Mounting Group-Pulverizer1
18***53Bracket Group-Mounting1
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Service Equipment And Supplies
169-3064 Plate & Film Gp
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
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169-3067 Plate & Film Gp
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
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169-3066 Plate & Film Gp
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
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169-3070 Plate & Film Gp
14***36Film-Warning; (Flying Debris)2
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
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Work Tool Arrangement
295-6071 Pulverizer Ar-Mechanical
17***81Pulverizer Group1
29***70Mounting Group-Pulverizer1
29***71Pulverizer Ar-Mechanical1
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171-0722 Pulverizer Ar-Mechanical
17***22Pulverizer Ar-Mechanical1
17***23Mounting Group-Pulverizer1
17***85Pulverizer Group1
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184-9849 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
18***49Pulverizer Ar-Mechanical1
18***51Mounting Group-Pulverizer1
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171-1459 Pulverizer Ar-Mechanical
17***59Pulverizer Ar-Mechanical1
17***64Mounting Group-Pulverizer1
17***76Pulverizer Group1
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301-4307 Pulverizer Ar-Mechanical
17***81Pulverizer Group1
30***07Pulverizer Ar-Mechanical1
30***08Mounting Group-Pulverizer1
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293-3437 Pulverizer Ar-Mechanical
17***85Pulverizer Group1
29***37Pulverizer Ar-Mechanical1
29***38Mounting Group-Pulverizer1
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169-3151 Pulverizer Ar-Mechanical
16***51Pulverizer Ar-Mechanical1
16***35Mounting Group-Pulverizer1
17***85Pulverizer Group1
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169-3062 Pulverizer Ar-Mechanical
16***62Pulverizer Ar-Mechanical1
16***63Mounting Group-Pulverizer1
17***76Pulverizer Group1
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171-1460 Pulverizer Ar-Mechanical
17***60Pulverizer Ar-Mechanical1
17***82Mounting Group-Pulverizer1
17***90Pulverizer Group1
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184-9818 Pulverizer Ar-Mechanical
17***85Pulverizer Group1
18***18Pulverizer Ar-Mechanical1
18***19Mounting Group-Pulverizer1
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169-3165 Pulverizer Ar-Mechanical
16***65Pulverizer Ar-Mechanical1
16***23Mounting Group-Pulverizer1
17***90Pulverizer Group1
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290-4008 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
29***08Pulverizer Ar-Mechanical1
29***09Mounting Group-Pulverizer1
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185-1372 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
18***72Pulverizer Ar-Mechanical1
18***81Mounting Group-Pulverizer1
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185-7827 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
18***27Pulverizer Ar-Mechanical1
18***28Mounting Group-Pulverizer1
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184-9848 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
18***48Pulverizer Ar-Mechanical1
18***50Mounting Group-Pulverizer1
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224-2480 Pulverizer Ar-Mechanical
17***90Pulverizer Group1
22***80Pulverizer Ar-Mechanical1
22***81Mounting Group-Pulverizer1
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170-9028 Pulverizer Ar-Mechanical
17***28Pulverizer Ar-Mechanical1
17***30Mounting Group-Pulverizer1
17***85Pulverizer Group1
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301-4309 Pulverizer Ar-Mechanical
17***76Pulverizer Group1
30***09Pulverizer Ar-Mechanical1
30***10Mounting Group-Pulverizer1
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301-4311 Pulverizer Ar-Mechanical
17***76Pulverizer Group1
30***11Pulverizer Ar-Mechanical1
30***12Mounting Group-Pulverizer1
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184-3502 Pulverizer Ar-Mechanical
17***85Pulverizer Group1
18***01Mounting Group-Pulverizer1
18***02Pulverizer Ar-Mechanical1
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171-1455 Pulverizer Ar-Mechanical
17***55Pulverizer Ar-Mechanical1
17***71Mounting Group-Pulverizer1
17***81Pulverizer Group1
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295-6072 Pulverizer Ar-Mechanical
17***81Pulverizer Group1
29***27Mounting Group-Pulverizer1
29***72Pulverizer Ar-Mechanical1
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170-8276 Pulverizer Ar-Mechanical
17***76Pulverizer Ar-Mechanical1
17***91Mounting Group-Pulverizer1
17***85Pulverizer Group1
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291-9848 Pulverizer Ar-Mechanical
17***85Pulverizer Group1
29***48Pulverizer Ar-Mechanical1
29***49Mounting Group-Pulverizer1
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169-3148 Pulverizer Ar-Mechanical
16***48Pulverizer Ar-Mechanical1
16***50Mounting Group-Pulverizer1
17***81Pulverizer Group1
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171-1454 Pulverizer Ar-Mechanical
17***54Pulverizer Ar-Mechanical1
17***72Mounting Group-Pulverizer1
17***81Pulverizer Group1
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Work Tools
175-3014 Bracket Gp-Mounting
17***90Bolt-Socket Head; (M20x2.5x70-mm)36
17***14Bracket Group-Mounting1
17***51Bracket Group-Mounting1
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184-9852 Bracket Gp-Mounting
16***28Pin; (307mm)4
18***52Bracket Group-Mounting1
18***55Bracket As1
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171-0724 Bracket Gp-Mounting
16***41Pin; (253mm)4
17***24Bracket Group-Mounting1
17***25Bracket As1
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170-9031 Bracket Gp-Mounting
16***41Pin; (253mm)4
17***31Bracket Group-Mounting1
17***38Bracket As1
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291-9850 Bracket Gp-Mounting
16***41Pin; (253mm)4
20***71Washer; (26x90x8-mm Thk)1
29***50Bracket Group-Mounting1
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295-4929 Bracket Gp-Mounting
09***49Washer; (22x60x6-mm Thk)1
16***56Pin; (251 mm)4
29***29Bracket Group-Mounting1
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169-4626 Bracket Gp-Mounting
09***48Nipple, Grease2
16***26Bracket Group-Mounting1
16***43Bracket As1
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169-3068 Bracket Gp-Mounting
16***68Bracket Group-Mounting1
16***72Bracket As1
16***73Pin; (124mm)4
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290-4010 Bracket Gp-Mounting
16***28Pin; (307mm)4
29***10Bracket Group-Mounting1
29***11Bracket As1
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169-4624 Bracket Gp-Mounting
16***24Bracket Group-Mounting1
16***27Bracket As1
16***28Pin; (307mm)4
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224-2482 Bracket Gp-Mounting
16***28Pin; (307mm)4
22***82Bracket Group-Mounting1
7X***68Bolt; (M20x2.5x180-mm)4
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302-6270 Bracket Gp-Mounting
16***73Pin; (124mm)4
30***70Cyl.; Boom (L), Bracket Group-Mounting, Cylinder; Boom(L), Cyl.; Boom (Left)1
30***71Cyl.; Boom (R), Cylinder; Boom (R), Bracket As, Cyl.; Boom (Right)1
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171-2265 Bracket Gp-Mounting
16***73Pin; (124mm)4
17***65Bracket Group-Mounting1
17***67Bracket As1
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179-1651 Bracket Gp-Mounting
15***18Lockwasher6
17***33Cover1
17***18Bracket As1
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169-3071 Bracket Gp-Mounting
09***48Nipple, Grease1
16***71Bracket Group-Mounting1
16***91Bracket As1
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293-3439 Bracket Gp-Mounting
16***41Pin; (253mm)4
29***39Bracket Group-Mounting1
29***40Bracket As1
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171-1473 Bracket Gp-Mounting
16***56Pin; (251 mm)4
17***73Bracket Group-Mounting1
17***75Bracket As1
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169-3152 Bracket Gp-Mounting
16***52Bracket Group-Mounting1
16***55Bracket As1
16***56Pin; (251 mm)4
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170-8292 Bracket Gp-Mounting
16***41Pin; (253mm)4
17***92Bracket Group-Mounting1
17***93Bracket As1
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169-3436 Bracket Gp-Mounting
16***36Bracket Group-Mounting1
16***40Bracket As1
16***41Pin; (253mm)4
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169-3438 Bracket Gp-Mounting
09***48Nipple, Grease2
16***38Bracket Group-Mounting1
16***56Bracket As1
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171-1474 Bracket Gp-Mounting
16***56Pin; (251 mm)4
17***74Bracket Group-Mounting1
17***76Bracket As1
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169-3154 Bracket Gp-Mounting
09***48Nipple, Grease1
16***92Pin1
16***54Bracket Group-Mounting1
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184-9853 Bracket Gp-Mounting
16***28Pin; (307mm)4
18***53Bracket Group-Mounting1
18***56Bracket As1
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295-2671 Bracket Gp-Mounting
16***56Pin; (251 mm)4
20***71Washer; (26x90x8-mm Thk)1
29***71Bracket Group-Mounting1
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171-3083 Bracket Gp-Mounting
16***28Pin; (307mm)4
17***83Bracket Group-Mounting1
17***18Bracket As1
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184-9820 Link Gp
09***48Nipple, Grease3
14***47Bearing-Sleeve2
16***87Bushing2
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290-4014 Link Gp
08***48Bearing-Sleeve; (120mm Lg)2
09***48Nipple, Grease3
16***59Bushing4
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170-8296 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***58Bushing; (50mm)2
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295-4933 Link Gp
09***48Nipple, Grease3
16***58Bushing; (50mm)2
29***33Link Group1
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170-8278 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***58Bushing; (50mm)2
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171-3084 Link Gp
09***48Nipple, Grease3
16***59Bushing4
17***84Link Group1
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169-4625 Link Gp
08***79Bearing; (Sleeve)2
09***48Nipple, Grease3
16***25Link Group1
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302-6266 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***03Bushing2
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303-4628 Link Gp
09***48Nipple, Grease3
16***03Bushing2
30***28Link Group1
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169-3437 Link Gp
09***48Nipple, Grease3
16***87Bushing2
16***37Link Group1
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169-3153 Link Gp
09***48Nipple, Grease3
16***53Link Group1
16***57Link As1
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295-6178 Link Gp
09***48Nipple, Grease3
16***87Bushing2
29***78Link Group1
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302-4372 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***58Bushing; (50mm)2
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170-8299 Link Gp
09***48Nipple, Grease3
14***47Bearing-Sleeve2
16***87Bushing2
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171-2266 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***03Bushing2
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184-3500 Link Gp
08***79Bearing; (Sleeve)2
09***48Nipple, Grease3
16***87Bushing2
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170-8297 Link Gp
08***48Bearing-Sleeve; (120mm Lg)2
09***48Nipple, Grease3
16***87Bushing2
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169-3069 Link Gp
09***48Nipple, Grease3
09***54Seal; (Id=79.85mm)4
16***69Link Group1
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170-8298 Link Gp
08***48Bearing-Sleeve; (120mm Lg)2
09***48Nipple, Grease3
16***87Bushing2
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295-2675 Link Gp
09***48Nipple, Grease3
16***58Bushing; (50mm)2
29***75Link Group1
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184-9858 Link Gp
09***48Nipple, Grease3
16***59Bushing4
18***58Link Group1
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184-9857 Link Gp
09***48Nipple, Grease3
16***59Bushing4
18***57Link Group1
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185-3810 Link Gp
08***48Bearing-Sleeve; (120mm Lg)2
09***48Nipple, Grease3
16***59Bushing4
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188-9717 Link Gp
09***48Nipple, Grease3
16***59Bushing4
18***17Link Group1
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169-3434 Pulverizer Gp
09***48Nipple, Grease2
14***78Lockwasher4
16***88Plate-Lock; (170 mm)2
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177-3776 Pulverizer Gp
16***57Pulverizer Group1
16***64Plate & Film Group1
17***76Pulverizer Group1
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169-3149 Pulverizer Gp
09***48Nipple, Grease2
14***78Lockwasher4
16***79Tooth Group-Crusher1
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177-3781 Pulverizer Gp
16***66Plate & Film Group1
16***49Pulverizer Group1
17***81Pulverizer Group1
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177-3785 Pulverizer Gp
16***67Plate & Film Group1
16***34Pulverizer Group1
17***85Pulverizer Group1
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168-6857 Pulverizer Gp
09***48Nipple, Grease2
14***78Lockwasher4
16***57Pulverizer Group1
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177-3790 Pulverizer Gp
16***70Plate & Film Group1
16***22Pulverizer Group1
17***90Pulverizer Group1
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169-4622 Pulverizer Gp
09***48Nipple, Grease2
14***78Lockwasher4
16***88Plate-Lock; (170 mm)2
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169-4634 Tooth Gp-Crusher
16***77Lockwasher14
16***34Tooth Group-Crusher1
16***42Tooth14
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169-3079 Tooth Gp-Crusher
15***22Lockwasher14
16***79Tooth Group-Crusher1
16***90Tooth10
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169-3448 Tooth Gp-Crusher
15***22Lockwasher15
16***48Tooth Group-Crusher1
28***00Tooth15
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P120 serial number reference

The PIN plate on a P120 pulverizer is riveted to the tool's mounting bracket or top frame plate, near the pivot end where it bolts to the excavator stick. Read the first three characters as the serial prefix (letters that tie the unit to its parts/service manual family and size range), and the digits that follow as the build sequence number within that prefix.

PrefixIdentifies
AEKP115 / P120 / P130 / P140 Mechanical Pulverizer family

Frequently asked questions

What size excavator does the Cat P120 pulverizer fit?

The P120 mounts to excavators in roughly the 20-30 tonne class through a carrier-specific bracket-and-link kit, sized between the smaller P115 and larger P130 within the shared P115-P140 mechanical pulverizer family.

What powers the P120's jaw?

The P120 has no engine or onboard power source. Its jaw cylinder runs entirely off the host excavator's auxiliary hydraulic circuit, so jaw force and cycle speed depend on the carrier's own hydraulic output.

Has the P120 been replaced in Caterpillar's current lineup?

Caterpillar's current pulverizer offering has shifted to hydraulically rotating jaw designs across the P218-P245 Secondary and P318-P345 Primary lines. The P120 and its fixed-jaw P115-P140 siblings are legacy attachments no longer part of Caterpillar's active spec-sheet lineup, though parts support continues under the AEK-prefix catalog.

What P120 owners discuss

What wear pattern do owners typically see on P120-family jaw teeth in demolition work?
Teeth wear fastest at the tips and at the point where the moving jaw first contacts material, since a fixed non-rotating jaw repeats the same crushing angle on every cycle. Bolt-on tooth sets are meant to take that wear and get swapped out well before the underlying jaw plate is affected. Operators running mixed rebar-and-concrete report faster tooth loss than clean slab or block work. Have your dealer verify current wear-limit specs for your unit.
What are the main pin and bushing maintenance points on this pulverizer family?
The jaw pivot pin and its bushings carry the cyclic pulverizing load and are the top daily grease points; excessive jaw side-play is usually traced to a worn bushing rather than the pin itself. General consensus across fixed-jaw mechanical pulverizer attachments is that catching bushing wear early and re-greasing on schedule is far cheaper than replacing a scored pin later. Have your dealer verify grease intervals and wear tolerances for your specific unit.
How does a fixed-jaw mechanical pulverizer like the P120 compare to Cat's newer hydraulic rotating pulverizers?
The mechanical design is simpler because it uses the excavator's own bucket/stick cylinder to close the jaw instead of carrying a dedicated pulverizing cylinder, so there is less on the tool itself to maintain and less added weight for a given carrier class. The tradeoff is no 360-degree jaw rotation, so operators reposition the boom and stick more often to attack material from different angles, and peak crushing force generally runs lower than a similarly sized dedicated hydraulic unit. General discussion favors mechanical units for lighter secondary demolition and routine concrete breaking, while rotating hydraulic pulverizers are preferred for larger primary structural demolition and rebar separation work.
What hydraulic or auxiliary circuit considerations matter when running this pulverizer?
Because the jaw is driven by the carrier's own cylinder rather than a dedicated pulverizer circuit, matching centers on the excavator's bucket/stick hydraulics rather than an auxiliary hammer circuit. Running the tool off an undersized or worn carrier circuit typically shows up as sluggish jaw closing speed and reduced crushing force rather than any fault on the attachment itself. Confirm the host excavator's cylinder specs fall within the tool's rated range before pairing them, and have your dealer verify hydraulic compatibility for your carrier.
What safety concerns come up most with this type of attachment?
Fixed-jaw pulverizers throw concrete fragments and exposed rebar during crushing, so keeping bystanders and ground personnel clear of the swing radius is a recurring theme, along with adding cab guarding when working close to structures. The jaw hinge is called out as the main pinch-point hazard during pin and bushing service, so it should only be worked on with the jaw supported and the carrier shut down. Have your dealer verify current guarding and PPE recommendations before operating.
What should a buyer check when shopping for a used P120 or a P115/P130/P140 family sibling?
Beyond pin and bushing play and tooth wear, check the jaw plate for straightness and inspect the mounting bracket and pivot bosses for cracking from cyclic stress. Confirm the pin size and mounting style match the intended carrier class, and cycle the jaw through its full stroke to check for binding. Since this line has largely been superseded by Cat's current rotating pulverizer models, expect a thinner used market and plan to source wear parts further in advance. Have your dealer verify structural condition before purchase.
Is there much discussion specific to the P120 model by itself?
Not really. Owner and mechanic discussion around this family tends to treat the P115/P120/P130/P140 line as one shared design rather than commenting model by model, and most of the wear and maintenance consensus overlaps with fixed-jaw mechanical pulverizer attachments generally rather than being unique to this badge. Treat the guidance above as broadly applicable to the family, and have your dealer verify specifics for your exact unit.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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