Caterpillarchallenger
Caterpillar MT865
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar MT865 Challenger is a high-horsepower, rubber-tracked row-crop and tillage tractor riding on a rubber-belt crawler undercarriage with oscillating bogie wheels instead of a wheeled axle. Built 2002-2020, it carried a different engine by series: a Caterpillar C16, 15.8 L (964 cu in) inline-six rated about 500 hp gross at 2100 rpm on the base MT865 (2002-2004); a Caterpillar C18 (ACERT on later production), 18.1 L (1,105 cu in) inline-six rated about 510 hp on the MT865B (2005-2008) and about 525 hp on the MT865C (2009-2013); and an AGCO Power 16.8 L V12 rated about 540 hp, 583 hp maximum, on the MT865E (2014-2020), the only generation not running a Caterpillar engine. Operating weight runs from about 18.6 tonnes (41,000 lb) on the base unit to roughly 19.3 tonnes (42,600 lb) on the E-series. All generations share a 16-speed full-powershift transmission, closed-center load-sensing hydraulics with 4 to 6 rear remote valves, and factory-optional 1000 rpm rear PTO, drawbar, and 3-point hitch configurations.
AGCO acquired Caterpillar's agricultural Challenger tractor line in 2002 and kept building the MT800 series under the Cat name, sourcing Caterpillar engines through three full generations before switching to AGCO's own power for the final series. The base-to-B update stepped up to the larger C18 block; the B-to-C update carried ACERT emissions technology forward with a modest power increase plus hydraulic, cab, and electronics updates; the C-to-E update was the real break, dropping the Caterpillar engine entirely for an AGCO Power V12 with SCR-based emissions control. In the used and parts market, the MT865 nameplate spans four distinct powertrains under one bare number, so serial-number and engine identification matter more than the model badge alone. These tractors stay in demand on large-acreage row-crop and tillage operations for their flotation and pulling power, and undercarriage and reaction-arm bearing condition, not just engine hours, tend to drive resale value and parts spend.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar MT865 specifications
Engine
| Engine model | Caterpillar C16, turbocharged diesel, inline-6, liquid-cooled, 15.5:1 compression ratio |
| Displacement | 15.8 L (964 cu in), bore x stroke 140 x 171 mm (5.51 x 6.73 in) |
| Gross power | 500 hp (372.9 kW) at 2100 rpm |
| PTO power | 416 hp (310.2 kW) claimed; 523.6 hp (390.4 kW) on test |
| Emissions | Tier 2 |
Weights
| Operating weight | 41,000 lb (18,597 kg) shipping weight |
| Ballasted / maximum weight | 50,000 lb (22,680 kg) ballasted operating weight; 60,000 lb (27,216 kg) maximum gross weight |
Dimensions
| Transport length | 22.0 to 22.5 ft (266 to 270 in / 675 to 686 cm), varies by series and drawbar/hitch configuration |
| Transport width | 11.7 to 11.8 ft (142 in / 360 cm) at base track gauge; wider with 27.5-36 in track options |
| Transport height (to cab) | 11.4 to 11.5 ft (138 in / 350 to 352 cm) |
| Wheelbase | 118.1 in (299 cm) |
| Track gauge, adjustable | 90 to 128 in (228 to 325 cm) |
| Track width options | 18, 27.5, 30, or 36 in (457, 698, 762, 914 mm) rubber belt |
| Ground clearance | 14.4 to 18.7 in (37 to 47 cm) — figures vary by series and measurement point; check the series-specific sheet |
Performance
| Maximum travel speed | 24.6 mph (39.6 km/h) |
| Transmission | 16 forward / 4 reverse full powershift |
| Drive system | Rubber-belt crawler track (Mobil-trac type) with oscillating mid-wheels and coil-spring suspension; differential steering, speed-sensitive on later series |
| PTO | Independent rear PTO, 1000 rpm |
| Rear 3-point lift capacity | 19,500 lb (8,845 kg) |
| Drawbar power, tested | 379 hp (282 kW), tested |
| Rear hitch | Type III/IV; roller-type drawbar with 32-degree swing, rated to roughly 10,000 lb (4,536 kg) drawbar load |
| Brakes | Hydraulic wet-disc |
Service capacities (summary)
| Fuel tank | about 330 gal (1,249-1,254 L) |
| Hydraulic system | Closed-center, pressure-flow-compensated load-sensing circuit at 2,900 psi (200 bar); 4 to 6 remote valves |
| Hydraulic reservoir | about 70 gal (265 L) on the original MT865 |
| Engine oil / cooling system capacity | not published in available spec sheets for this range — confirm with dealer service literature |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
MT865 fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | Not published in publicly available spec sheets for this chassis mounting. Confirm the exact fill quantity against the OMM or dealer parts book for this engine and sump configuration. | Cat DEO-ULS (API CJ-4) or Cat DEO (API CI-4/CI-4 PLUS) diesel engine oil. SAE 15W-40 for normal ambient service; step to Cat DEO Cold Weather SAE 0W-40 (or SAE 10W-30) in sustained sub-freezing climates. Match grade to the ambient-temperature chart printed in the OMM. |
| Cooling system | Not documented in the aggregator spec sheets or brochures reviewed for this model. Verify against the OMM's cooling-system fill chart for this engine and radiator package. | Cat ELC (Extended Life Coolant) is listed as a standard factory feature on the MT800(B) series. Use Cat ELC premixed 1:1 with water for initial fill, or Cat ELC concentrate mixed 50/50; add Cat ELC Extender at the mid-life service point. Do not mix with conventional heavy-duty coolant/antifreeze. |
| Fuel tank | 330 US gal (approx. 1,249-1,254 L, rounding differs slightly by source), made up of a 305 US gal (1,155 L) base tank plus a 25 US gal (95 L) auxiliary tank that ships standard on this model. | Ultra-low-sulfur No. 2-D diesel meeting the engine's emissions certification for normal service; blend with No. 1-D or a winterized blend in cold climates to prevent fuel gelling and filter plugging. |
| Hydraulic system, Powershift transmission, differential steering & final drives (combined reservoir) | Approximately 70 US gal (265 L) total system fill. Factory literature for this series notes a single sight gauge checks the combined hydraulic, transmission, steering, differential and final-drive oil level, so the OMM does not break this out into separate per-compartment figures. | Cat TDTO or Cat TDTO-TMS (Transmission/Drive Train Oil, multi-season/multigrade) is the standard Cat specification for this class of shared powertrain-hydraulic circuit; select the viscosity/grade called out for the expected ambient range in the OMM chart. Commercial oils that meet the Cat TO-4 specification are an accepted equivalent. |
| Final drives (each side) | No separate fill point is documented for this model — the final drives draw from the combined hydraulic/transmission/differential reservoir listed above rather than a standalone case. | Same fluid as the combined system: Cat TDTO / Cat TDTO-TMS. Do not substitute a straight gear oil unless the OMM specifically calls for one. |
| Grease (spec only) | N/A — serviced by grease-point interval, not a fill capacity. | Cat Multipurpose Grease (NLGI 2) for general chassis and undercarriage points. Where the OMM calls for heavier-load or extreme-duty points, use Cat Extreme Application Grease or Cat Prime Application Grease; drop to an NLGI 0/1 cold-weather grease in sustained sub-freezing service. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar MT865 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
| Every 6,000 h |
|
Servicing the MT865 beyond the schedule
Predictive Maintenance & Fluid Analysis
Watch the reaction-arm (walking-beam) bearing at the final drive closest of all wear points: pull its magnetic drain plug at every oil change and treat coarse metal or heavy fuzz as an early-failure warning, not routine debris. Run S·O·S oil sampling on the Cat C16/C18 (or AGCO Power V12) engine and the combined hydraulic-transmission-differential reservoir, since one sight gauge covers all four circuits and a wear-metal spike can originate anywhere in that shared system. Track guide-lug and bogie-wheel wear trends before a track rolls off under load.
Corrective & Common Repairs
Reaction-arm bearing wear is the top driveline complaint; caught via the magnetic drain plug it is a bearing-only fix, left alone it becomes a multi-day teardown. Chafed CAN-network wiring under the swivel-armrest console causes false shift faults, dropped displays, and phantom no-crank complaints more often than actual transmission or starter failure, so check connectors and grounds before condemning either. Confirm hydraulic coupler style before ordering hoses, since it changed between series. On the E-series, source AGCO Power-specific fuel and turbo parts; Cat parts do not cross over.
Overhaul & Rebuild Points
Full undercarriage rebuilds, tracks, bogie wheels, guide lugs, and front idlers together, are the largest recurring expense on any MT865 generation; owners report service life trending toward 1,500 hours under normal field conditions, though soil type and ballast shift that number. A reaction-arm bearing left past its early-warning stage forces a final-drive housing teardown instead of a simple oil-and-plug service. On the engine side, plan turbocharger core rebuilds and fuel-injection calibration around boost loss or smoke, and pressure-test the powershift clutch packs before assuming a full transmission rebuild is needed.
Seasonal & Environment Servicing
Before spring fieldwork, verify track tension and guide-lug engagement after winter storage, since an over-tight or loose belt rolls off under the first heavy draft load. Confirm the reaction-arm bearing and combined hydraulic/transmission reservoir levels before the season's first hours, since one shared sight gauge covers all four circuits. Drain fuel-water separators more often during humid harvest storage, and blend in a winterized fuel during cold snaps to prevent gelling. Grease every track-frame, drawbar, and hitch pivot before winter layup to keep moisture out of the pins.
MT865 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 1R-0762 | Filter As-Fuel | Fuel system service | Check fitment → |
| 161-1705 | Sensor As-Pressure | Lubrication service | Check fitment → |
| 111-2645 | Valve-Pump Bypass | Lubrication service | Check fitment → |
| 1R-0716 | Filter As-Engine Oil | Lubrication service | Check fitment → |
| 9S-8752 | Nut-Full | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
MT865 fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| E100 | Engine oil pressure fault | Low oil level, plugged oil filter, or a failing oil pressure sensor | Shut the engine down safely, check oil level and condition, then have the dealer verify the sensor and pump if the level is correct |
| E110 | Engine coolant temperature fault | Low coolant level, blocked radiator or screens, or a fan drive problem | Check coolant level, clean the radiator and screens, verify fan operation, contact dealer if it recurs |
| E97 | Water detected in fuel | Condensation or contaminated fuel collecting in the fuel/water separator bowl | Drain the fuel/water separator, check fuel quality and source, contact dealer if the code returns |
| E102 | Boost (intake manifold) pressure fault | Restricted air filter, a leaking or collapsed intake hose, or a turbocharger issue | Inspect the air filter and intake ducting for restriction or leaks, contact dealer if unresolved |
| E107 | Air intake filter restriction/pressure fault | Clogged air filter element or a restricted intake path | Inspect and clean or replace the air filter element, check intake ducting for blockage |
| D130 | Battery voltage too low | Weak or discharged battery, loose or corroded terminals, or a charging system fault | Check battery terminal connections for tightness and corrosion, test the battery and charging system |
| D149 | CAN bus communication signal fault (dash loses data from the vehicle network) | Damaged or corroded harness connector, or a module dropout on the CAN bus | Check harness connectors for corrosion or damage, have the dealer run bus-level diagnostics |
| T4128 | Transmission control unit fault | Internal TCU fault or a wiring problem that trips transmission protection mode | Reduce load and cycle the key; if the fault stays, have the dealer diagnose the transmission control unit |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
MT865 attachments & work tools
Drawbar systems
Standard is a fixed Category 5 drawbar rated near 11,000 lb (5,000 kg) vertical load, used to pull tillage, seeding, and scraper/ripper implements. An optional wide-swing roller drawbar (about +/-32 degree swing) is also offered.
Rear 3-point hitch
Optional rear 3-point hitch (Category 5 class) mounts rippers, subsoilers, and other draft tools. Reported lift capacity is roughly 15,000-20,000 lb (6,800-9,100 kg) depending on configuration.
Rear PTO
Rear PTO is a factory option, not standard equipment, engaged and monitored from the cab tractor-management display. Where fitted it runs independent 1000 rpm output for PTO-driven implements.
Hydraulic remote valve kit
Configurable rear remote valve package (commonly in the 4-6 remote range, with case-drain on higher packages) fed by a high-flow pump in the roughly 50-60 US gpm (190-227 L/min) class. Powers hydraulically actuated implements such as folding toolbars, air-seeder carts, and drawbar/hitch cylinders.
Ballast and weight kits
Factory front-frame and chassis ballast packages are offered to balance drawn-implement loads, hold headland traction, and manage drawbar pull. Weight selection is implement- and field-specific rather than a single fixed kit; dealers size it with a ballast calculator.
Undercarriage belt/track width
Rubber-belt undercarriage is offered in a range of belt widths, roughly 18-36 in (457-914 mm) across the size class, with adjustable gauge width in the neighborhood of 88-128 in (2,235-3,251 mm). Exact width menu and gauge range vary by series/generation and should be confirmed against the specific model-year option list.
Factory guidance/auto-steer readiness
Factory-integrated auto-guide (GPS auto-steer) readiness is available through the cab management center, letting the tractor hold precision lines while pulling or carrying tillage, seeding, or spraying implements without an aftermarket retrofit.
Drawbar quick-hitch coupler
A mechanical quick-hitch pin coupler for the drawbar is offered across the MT800-series size class, sharing a common coupler family with sibling models, so pull-type implements can be swapped without manual pin alignment.
Guarding/protection packages
Factory guard packages cover the radiator/grille, frame, engine-bay bottom, and powertrain area for rough-field and high-debris tillage work. Coverage and configuration vary by series and are best confirmed against the model-year parts book.
All MT865 assemblies by section
Every catalogued assembly group for the Caterpillar MT865. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Air Inlet And Exhaust System
205-1231 Elbow Gp-Air Inlet
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 4 |
| 10***25 | Gasket; (Air Inlet Manifold)(Intake Manifold Inlet) | 1 |
| 10***03 | Elbow; (Air Inlet) | 1 |
205-1232 Elbow Gp-Air Inlet
| 10***25 | Gasket; (Air Inlet Manifold)(Intake Manifold Inlet) | 1 |
| 10***03 | Elbow; (Air Inlet) | 1 |
| 20***32 | Elbow Group-Air Inlet | 1 |
114-1904 Lines Gp-Air
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
| 11***04 | Lines Group-Air | 1 |
| 5H***04 | Packing,Preformed Elbow Part Of Kit P/N 5r***26 | 2 |
126-0076 Lines Gp-Air -Turbocharger Outlet
| 12***73 | Elbow | 1 |
| 12***76 | Lines Group-Air; -Turbocharger Outlet | 1 |
| 12***29 | Clamp; (V-Band) | 1 |
135-6552 Manifold Gp-Exhaust
| 10***54 | Manifold-Exhaust; (Center) | 1 |
| 10***08 | Manifold-Exhaust; (End)(End) | 2 |
| 10***92 | Stud-Taperlock; (3/8-16x3.93in) | 11 |
117-2688 Manifold Gp-Exhaust
| 10***13 | Gasket | 6 |
| 11***89 | Manifold-Exhaust; (Center) | 1 |
| 11***15 | Stud-Taperlock; (M10x85-mm Oal) | 12 |
116-5405 Manifold Gp-Inlet
| 11***05 | Manifold Group-Inlet | 1 |
| 11***06 | Manifold; (Inlet) | 1 |
| 3J***07 | Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve | 1 |
192-3032 Turbocharger Gp
| 11***87 | Bolt; (M6x0.04x10.4-mm)(6mm X 0.04 Thd) | 1 |
| 13***75 | Clamp As; (Service Repair) | 1 |
| 16***58 | Clip-Hose | 1 |
191-2248 Turbocharger Gp
| 19***48 | Turbocharger Group | 1 |
| 19***32 | Turbocharger Group | 1 |
| 1S***95 | Gasket-Turbocharger To Manifold; Gasket Turbocharger To Manifold | 1 |
191-5108 Turbocharger Gp
| 11***87 | Bolt; (M6x0.04x10.4-mm)(6mm X 0.04 Thd) | 1 |
| 12***53 | Clamp As; (Turbine) | 1 |
| 16***58 | Clip-Hose | 1 |
193-3931 Turbocharger Gp
| 19***08 | Turbocharger Group | 1 |
| 19***31 | Turbocharger Group | 1 |
| 1S***95 | Gasket-Turbocharger To Manifold; Gasket Turbocharger To Manifold | 1 |
Basic Engine
133-9907 Adapter Gp-Pump Drive
| 13***06 | Adapter | 1 |
| 13***07 | Adapter Group-Pump Drive; -Remote | 1 |
| 1B***67 | Ball Bearing | 2 |
122-1248 Base Gp-Valve Cover & Inj Harn
| 10***18 | Clip | 3 |
| 10***19 | Clip | 3 |
| 10***34 | Kit-Receptacle; (12-Pin)(Valve Cover & Inj Harness) | 1 |
138-2546 Bracket Gp-Support
| 13***46 | Bracket Group-Support; -Refrigerant Compressor | 1 |
| 16***80 | Bracket | 1 |
| 6V***22 | Bolt (M10x1.50x35mm) | 2 |
171-3062 Camshaft Gp
| 11***59 | Cover | 1 |
| 12***11 | Journal | 1 |
| 13***68 | Gasket; (Camshaft Cover) | 1 |
185-9699 Camshaft Gp
| 10***89 | Cover | 1 |
| 11***36 | Screw-Flat Head; (5/16-18x0.875-In) | 3 |
| 18***99 | Camshaft Group; (Single) | 1 |
115-2985 Cover Gp-Cylinder Block
| 11***85 | Cover Group-Cylinder Block | 1 |
| 4P***87 | Cover | 1 |
| 6V***50 | Seal-O-Ring (Id=39.34mm) | 1 |
212-9551 Cover Gp-Cylinder Block
| 06***55 | Seal-O-Ring (Id=47.22mm) | 2 |
| 21***51 | Cover Group-Cylinder Block | 1 |
| 6V***17 | Bolt; (M8x1.25x20-mm)(At Location Y) | 4 |
107-6737 Cover Gp-Cylinder Block
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
| 10***37 | Cover Group-Cylinder Block; -Remote | 1 |
| 4N***99 | Gasket; (Oil Drain) | 1 |
107-6736 Cover Gp-Cylinder Block
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
| 10***36 | Cover Group-Cylinder Block; -Remote | 1 |
| 4N***99 | Gasket; (Oil Drain) | 1 |
192-2042 Cover Gp-Engine
| 12***81 | Seal-Integral; (Air Compressor Mounting) | 1 |
| 14***14 | Cover | 1 |
| 16***87 | Hose-Fumes Disposal | 1 |
235-8781 Cover Gp-Front Housing
| 03***53 | Seal-O-Ring; (08.92mm Id) | 1 |
| 10***32 | Gasket | 1 |
| 18***09 | Plug As; (High Temperature) | 1 |
209-6669 Cover Gp-Front Housing
| 12***81 | Seal-Integral; (Air Compressor Mounting) | 1 |
| 14***14 | Cover | 1 |
| 20***69 | Cover Group-Front Housing; (Air Compressor) | 1 |
159-6159 Cover Gp-Front Housing
| 03***55 | Locknut; (5/16-18-Thd)(Marked X) | 2 |
| 15***59 | Cover Group-Front Housing | 1 |
| 16***71 | Seal | 1 |
187-3316 Cover Gp-Valve Mechanism
| 15***41 | Cover Group-Valve Mechanism | 2 |
| 15***43 | Cover Group-Valve Mechanism | 1 |
| 18***16 | Cover Group-Valve Mechanism | 1 |
345-9238 Cover Gp-Valve Mechanism
| 15***35 | Cover Group-Valve Mechanism | 2 |
| 18***26 | Cover Group-Valve Mechanism | 1 |
| 34***38 | Cover Group-Valve Mechanism | 1 |
187-1326 Cover Gp-Valve Mechanism
| 14***78 | Grommet | 1 |
| 18***25 | Cover As-Valve | 1 |
| 18***26 | Cover Group-Valve Mechanism | 1 |
159-9343 Cover Gp-Valve Mechanism
| 14***78 | Grommet | 1 |
| 15***43 | Cover Group-Valve Mechanism | 1 |
| 17***39 | Cover As-Valve; (Breather) | 1 |
150-3141 Cover Gp-Valve Mechanism
| 14***76 | Cover-Valve Mechanism | 1 |
| 14***78 | Grommet | 1 |
| 15***41 | Cover Group-Valve Mechanism | 1 |
150-3135 Cover Gp-Valve Mechanism
| 14***78 | Grommet | 1 |
| 15***57 | Cover-Valve Mech | 1 |
| 15***35 | Cover Group-Valve Mechanism | 1 |
160-3913 Crankshaft Gp
| 15***32 | Crankshaft As | 1 |
| 16***13 | Crankshaft Group | 1 |
| 16***20 | Gear-Crankshaft; (80-Teeth) | 1 |
160-3912 Crankshaft Gp
| 16***99 | Crankshaft As | 1 |
| 16***12 | Crankshaft Group | 1 |
| 16***20 | Gear-Crankshaft; (80-Teeth) | 1 |
132-3212 Crankshaft Gp
| 12***82 | Bearing-Main; (0.51-mm Us)(.51mm U.S.) | 0 |
| 12***83 | Bearing-Main; (0.76-mm Us)(.76mm U.S.) | 0 |
| 12***84 | Bearing-Main; (0.51-mm Os)(.51mm O.S.) | 0 |
234-9709 Cylinder Block As
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 13***17 | Seal D-Ring | 6 |
| 13***81 | Liner-Cylinder Block | 6 |
155-0741 Cylinder Block As
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 13***17 | Seal D-Ring | 6 |
| 13***81 | Liner-Cylinder Block | 6 |
267-4632 Cylinder Block As
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 14***17 | Seal-O-Ring; (140.20mm Id) | 6 |
| 14***72 | Seal-Liner; (Coolant) | 6 |
155-0056 Cylinder Block As
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 14***17 | Seal-O-Ring; (140.20mm Id) | 6 |
| 14***72 | Seal-Liner; (Coolant) | 6 |
200-2054 Cylinder Block As
| 11***66 | Cap; (Bearing) | 7 |
| 17***54 | Bolt-Hex Head; (M16x160mm) | 14 |
| 20***54 | Cylinder Block As | 1 |
301-3016 Cylinder Block As
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 13***17 | Seal D-Ring | 6 |
| 13***81 | Liner-Cylinder Block | 6 |
267-4631 Cylinder Block As
| 16***81 | Cap-Crankshaft Bearing | 7 |
| 16***83 | Bolt; (7/8-14x7.5-In) | 14 |
| 26***31 | Cylinder Block As | 1 |
204-3449 Cylinder Block As
| 10***60 | Seal; (Liner) | 6 |
| 16***63 | Shim-Liner; -Cylinder | 0 |
| 16***64 | Shim-Liner; -Cylinder | 0 |
155-0057 Cylinder Block Gp
| 10***99 | Plug | 2 |
| 11***27 | Seal-O-Ring; (19.18mm Id) | 1 |
| 14***29 | Seal; (Drainback) | 1 |
234-5998 Cylinder Block Gp
| 10***99 | Plug | 2 |
| 14***29 | Seal; (Drainback) | 1 |
| 1S***40 | Dowel; (30.23 mm X 9.37 mm) | 1 |
234-5997 Cylinder Block Gp
| 11***20 | Seal-O-Ring; (Mid-Liner) | 6 |
| 14***17 | Seal-O-Ring; (140.20mm Id) | 6 |
| 14***72 | Seal-Liner; (Coolant) | 6 |
234-9702 Cylinder Block Gp
| 10***99 | Plug | 2 |
| 14***29 | Seal; (Drainback) | 1 |
| 1S***40 | Dowel; (30.23 mm X 9.37 mm) | 1 |
115-2983 Cylinder Block Gp
| 11***83 | Cylinder Block Group | 1 |
| 1N***99 | Plug-O-Ring; (Straight Thread) | 2 |
| 20***49 | Cylinder Block As | 1 |
155-0740 Cylinder Block Gp
| 10***99 | Plug | 2 |
| 11***27 | Seal-O-Ring; (19.18mm Id) | 1 |
| 14***29 | Seal; (Drainback) | 1 |
223-7263 Cylinder Head As
| 12***47 | Guide-Valve; (0.51-mm Os)(Standard) | 0 |
| 12***75 | Guide-Valve; (Standard) | 24 |
| 12***12 | Guide-Valve; (0.13-mm Os)(Standard) | 0 |
243-6741 Cylinder Head As
| 12***47 | Guide-Valve; (0.51-mm Os)(Standard) | 0 |
| 12***75 | Guide-Valve; (Standard) | 24 |
| 12***12 | Guide-Valve; (0.13-mm Os)(Standard) | 0 |
281-1640 Cylinder Head As
| 12***47 | Guide-Valve; (0.51-mm Os)(Standard) | 0 |
| 12***75 | Guide-Valve; (Standard) | 24 |
| 12***12 | Guide-Valve; (0.13-mm Os)(Standard) | 0 |
179-9459 Cylinder Head As
| 11***02 | Sleeve; (Injector) | 6 |
| 13***06 | Insert-Valve Seat; (Inlet)(Standard) | 12 |
| 14***52 | Insert-Valve Seat; (0.508-mm Os Od)(0.508-mm Os Od) | 12 |
243-0943 Cylinder Head As
| 15***82 | Insert-Valve Seat; (Exhaust)(Standard) | 12 |
| 16***42 | Insert-Valve Seat; (0.76-mm Os Od, Exhaust)(Standard) | 0 |
| 16***43 | Insert-Valve Seat; (0.76-mm Os Od, Inlet) | 0 |
116-1085 Cylinder Head Gp
| 11***85 | Cylinder Head Group | 1 |
| 14***49 | Cylinder Head Group | 1 |
| 18***07 | Gasket As-Cylinder Head | 1 |
191-8423 Cylinder Head Gp
| 12***54 | Bolt-12 Point Head; (3/4-16x8.5-In) | 10 |
| 12***55 | Bolt-12 Point Head; (3/4-16x7.638-In) | 16 |
| 18***96 | Cylinder Head Group | 1 |
223-9250 Cylinder Head Gp
| 15***23 | Valve; (Inlet) | 12 |
| 15***24 | Valve; (Exhaust) | 12 |
| 16***78 | Seal-Valve Stem; (Exhaust) | 24 |
234-9185 Cylinder Head Gp
| 10***73 | Fastener Group-Cylinder Head; (Marked X) | 10 |
| 12***54 | Bolt-12 Point Head; (3/4-16x8.5-In) | 1 |
| 12***55 | Bolt-12 Point Head; (3/4-16x7.638-In) | 1 |
148-2149 Cylinder Head Gp
| 10***50 | Guide-Valve; (Standard) | 24 |
| 13***29 | Valve; (Exhaust) | 12 |
| 14***49 | Cylinder Head Group | 1 |
263-5055 Cylinder Head Gp
| 15***24 | Valve; (Exhaust) | 12 |
| 16***78 | Seal-Valve Stem; (Exhaust) | 24 |
| 18***01 | Rotocoil Assem. | 24 |
176-9918 Cylinder Head Gp
| 12***47 | Guide-Valve; (0.51-mm Os)(Standard) | 0 |
| 12***75 | Guide-Valve; (Standard) | 24 |
| 12***12 | Guide-Valve; (0.13-mm Os)(Standard) | 0 |
183-5296 Cylinder Head Gp
| 15***24 | Valve; (Exhaust) | 12 |
| 16***78 | Seal-Valve Stem; (Exhaust) | 24 |
| 17***18 | Cylinder Head Group | 1 |
193-2261 Damper & Pulley Gp
| 14***71 | Bolt; (5/8-18x9-In) | 6 |
| 16***26 | Damper Assem. | 1 |
| 19***61 | Damper & Pulley Group | 1 |
192-8982 Damper & Pulley Gp
| 16***25 | Damper Assem. | 1 |
| 17***92 | Adapter | 1 |
| 19***82 | Damper & Pulley Group | 1 |
6i-3638 Drive Gp-Pump
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 3 |
| 13***07 | Adapter Group-Pump Drive; -Remote | 1 |
| 5M***94 | Washer; Bracket To Tee, Bracket To Block, Tube As. To Tee, Tube As. To Oil Cooler | 4 |
116-1083 Fastener Gp-Cylinder Head
| 11***83 | Fastener Group-Cylinder Head; (Cylinder Head) | 1 |
| 12***84 | Bolt; (Hex Head) (M16x2x160mm) | 26 |
| 2S***58 | Washer-Hard; (17x29x3-mm Thk)(Engine Brake) | 26 |
204-5024 Fastener Gp-Front Housing
| 1F***58 | Nut-Full; (1/2-13-Thd)(Air Lines) | 2 |
| 20***48 | Stud-Taperlock | 2 |
| 20***24 | Fastener Group-Front Housing | 1 |
112-2644 Fastener Gp-Front Housing
| 11***44 | Fastener Group-Front Housing | 1 |
| 14***67 | Stud-Taperlock, Plug,Female | 2 |
| 1F***58 | Nut-Full; (1/2-13-Thd)(Air Lines) | 2 |
4p-6846 Fastener Gp-Front Housing
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
| 4P***46 | Fastener Group-Front Housing; -Remote | 1 |
| 5M***94 | Washer; Bracket To Tee, Bracket To Block, Tube As. To Tee, Tube As. To Oil Cooler | 2 |
108-9382 Fastener Gp-Front Housing
| 10***82 | Fastener Group-Front Housing | 1 |
| 14***68 | Stud-Taperlock | 2 |
| 1F***58 | Nut-Full; (1/2-13-Thd)(Air Lines) | 2 |
138-2539 Fastener Gp-Front Housing
| 13***39 | Fastener Group-Front Housing | 1 |
| 6V***49 | Nut-Hard; (M12 X 1.75) | 2 |
| 7D***49 | Washer (Flywheel Counter Balance Weight) | 2 |
176-7007 Fastener Gp-Oil Pan
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 24 |
| 17***07 | Fastener Group-Oil Pan | 1 |
| 24***14 | Sleeve As | 24 |
109-1657 Fastener Gp-Valve Mechanism
| 10***57 | Fastener Group-Valve Mechanism | 1 |
| 5J***94 | Screw,Cap,Socket He Manifold Mtg | 12 |
| 8L***13 | Strap-Cable(Tie 5.50" Long) | 6 |
102-3596 Flywheel Gp
| 10***96 | Flywheel Group | 1 |
| 16***24 | Flywheel As | 1 |
| 4N***14 | Gear; (113-Teeth)(Flywheel Starter) | 1 |
154-6189 Flywheel Gp
| 0S***76 | Bolt 5.08 cm(2 In.) Long | 12 |
| 13***76 | Flywheel As | 1 |
| 15***89 | Flywheel Group | 1 |
204-9316 Gear Gp-Camshaft
| 10***26 | Dowel | 1 |
| 20***16 | Gear Group-Camshaft | 1 |
| 9X***72 | Bolt-Locking; (3/8-16x0.875-In) | 16 |
208-9490 Gear Gp-Front
| 03***85 | Bolt-12 Point Hd-Engine Flywheel To | 6 |
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 1 |
| 10***68 | Bearing-Sleeve | 1 |
117-2750 Gear Gp-Front
| 11***50 | Gear Group-Front | 1 |
| 13***83 | Shaft | 1 |
| 13***86 | Gear As; (Idler) (71 Teeth) | 1 |
205-1230 Housing Gp-Flywheel
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 0S***19 | Bolt,Machine Gear Retaining Part Of Kit P/N 1w***46 | 1 |
| 14***68 | Seal-Crankshaft; (Rear)(Flywheel Housing) | 1 |
117-2775 Housing Gp-Flywheel
| 06***55 | Seal-O-Ring (Id=47.22mm) | 1 |
| 11***75 | Housing Group-Flywheel | 1 |
| 14***73 | Housing-Flywheel, Threaded Tie-Rod, Threaded Tie-Rod; Replaces 421694a1 | 1 |
212-8137 Housing Gp-Front
| 06***55 | Seal-O-Ring (Id=47.22mm) | 1 |
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 1 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 11 |
159-8621 Housing Gp-Front
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 1 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 11 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 2 |
133-7075 Housing Gp-Front
| 11***24 | Gear; (Pump Drive) (34 Teeth) | 1 |
| 13***75 | Housing Group-Front | 1 |
| 16***66 | Seal Group-Crankshaft; (Front) | 1 |
192-1563 Idler Gp-Belt -Alternator, Refrigerant Compressor
| 14***11 | Pulley As-Idler | 1 |
| 14***01 | Cover-Dust; (Rear) | 1 |
| 15***98 | Spacer; (10.4x38.1x20-mm Thk) | 1 |
148-2063 Lifter Gp-Valve -Mechanism
| 0L***26 | Plug -13mm(.512 In.) Outside Dia. | 2 |
| 12***93 | Dowel | 1 |
| 14***63 | Lifter Group-Valve; -Mechanism | 1 |
111-2088 Lifting Gp-Engine
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 8 |
| 10***85 | Eye-Lifting | 1 |
| 11***88 | Lifting Group-Engine; (Rear) | 1 |
112-2418 Lifting Gp-Engine
| 0S***95 | Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard | 4 |
| 10***86 | Eye-Lifting | 1 |
| 11***18 | Lifting Group-Engine | 1 |
117-2748 Lifting Gp-Engine
| 11***05 | Plate; (Lifting Eye) | 2 |
| 11***48 | Lifting Group-Engine | 1 |
| 5P***45 | Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate) | 6 |
148-7482 Mechanism Gp-Fuel Pump & Valve
| 14***82 | Mechanism Group-Fuel Pump & Valve | 1 |
| 19***98 | Rocker Arm Group | 3 |
| 6I***58 | Bridge-Valve | 12 |
190-0009 Mechanism Gp-Fuel Pump & Valve
| 19***09 | Mechanism Group-Fuel Pump & Valve | 1 |
| 32***36 | Rocker Arm Group; -Non-Brake | 3 |
| 6I***58 | Bridge-Valve | 12 |
243-3014 Mounting Gp-Belt Tensioner
| 15***00 | Bolt; (M10x1.5x54.25-mm) | 1 |
| 16***58 | Cover; (Dust) | 1 |
| 17***98 | Pulley As-Idler; (8-Groove) | 2 |
197-7432 Mounting Gp-Belt Tensioner
| 14***01 | Cover-Dust; (Rear) | 1 |
| 15***00 | Bolt; (M10x1.5x54.25-mm) | 2 |
| 16***58 | Cover; (Dust) | 1 |
197-7433 Mounting Gp-Belt Tensioner
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 4 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 4 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 3 |
252-5557 Mounting Gp-Belt Tensioner
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 4 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 2 |
| 0S***08 | Bolt-Support To Starting Engine Timing Gear Housing | 2 |
138-2550 Mounting Gp-Fan Drive
| 12***64 | Stud; (M12x1.75x86.3-mm Oal) | 2 |
| 13***50 | Mounting Group-Fan Drive; (Short) | 1 |
| 5R***37 | Washer; (Seal) (1.27mm Thk) | 2 |
116-5408 Mounting Gp-Valve Mechanism
| 11***83 | Fastener Group-Cylinder Head; (Cylinder Head) | 1 |
| 11***08 | Mounting Group-Valve Mechanism | 1 |
| 17***68 | Bridge As-Valve; (Intake) | 12 |
126-0144 Pan Gp-Oil -Engine
| 06***58 | Seal-O-Ring; (Oil Pan Drain Plug) | 2 |
| 10***08 | Gasket; (Oil Pan) | 1 |
| 12***57 | Bell As; (Suction) | 1 |
196-2111 Pan Gp-Oil
| 06***58 | Seal-O-Ring; (Oil Pan Drain Plug) | 1 |
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 3 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 4 |
250-1884 Pan Gp-Oil
| 06***58 | Seal-O-Ring; (Oil Pan Drain Plug) | 2 |
| 10***08 | Gasket; (Oil Pan) | 1 |
| 12***57 | Bell As; (Suction) | 1 |
176-5745 Piston & Rod Gp
| 13***63 | Skirt-Piston | 1 |
| 13***61 | Ring-Piston; (Top)(Top) | 1 |
| 15***25 | Bolt; (7/16-14-2a-Thd) | 1 |
130-0863 Piston & Rod Gp
| 11***99 | Plug-Pin | 2 |
| 11***16 | Rod Assem. | 1 |
| 11***72 | Bearing-Connecting Rod | 1 |
134-3071 Piston & Rod Gp
| 13***71 | Piston & Rod Group | 1 |
| 13***05 | Ring-Piston; (Oil Control) | 1 |
| 14***30 | Ring-Piston; (Intermediate) | 1 |
138-2028 Plug Gp-Cylinder Block
| 13***28 | Plug Group-Cylinder Block | 1 |
| 3J***07 | Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve | 1 |
| 6V***48 | Seal--O-Ring--To Governor Drive Housing | 1 |
117-0165 Plug Gp-Cylinder Block
| 11***65 | Plug Group-Cylinder Block; -Oil Gallery, End | 1 |
| 3B***23 | Core Plug--Flywheel Housing Pinion Shaft Hole | 1 |
117-0185 Plug Gp-Cylinder Block
| 11***85 | Plug Group-Cylinder Block; (Cylinder Block) | 1 |
| 6V***89 | Seal-O-Ring (Id=19.18mm) | 1 |
| 9S***06 | Plug (Front 5 Stem Main Control Valve) | 1 |
234-9706 Plug Gp-Cylinder Block
| 23***06 | Plug Group-Cylinder Block; -Remote | 1 |
| 6V***48 | Seal--O-Ring--To Governor Drive Housing | 1 |
| 6V***09 | Seal-O-Ring (Id=16.36mm); (16.36-mm Id) | 1 |
191-6520 Plug Gp-Cylinder Block
| 19***20 | Plug Group-Cylinder Block | 1 |
| 21***66 | Seal-O-Ring; (Engine Oil) | 1 |
| 30***30 | Accessory Drive Pulley, Plug As | 1 |
235-1591 Plug Gp-Cylinder Block
| 03***53 | Seal-O-Ring; (08.92mm Id) | 1 |
| 13***27 | Seal-O-Ring; (19.18mm Id Base Side) | 1 |
| 18***09 | Plug As; (High Temperature) | 1 |
305-9196 Plug Gp-Cylinder Block
| 30***96 | Plug Group-Cylinder Block | 1 |
| 6V***65 | O-Ring - For Oil Fill Plug | 1 |
| 9S***10 | Plug; (Straight Thread O-Ring)(Cylinder Head) | 1 |
247-8211 Plug Gp-Cylinder Block
| 03***53 | Seal-O-Ring; (08.92mm Id) | 1 |
| 13***27 | Seal-O-Ring; (19.18mm Id Base Side) | 1 |
| 18***09 | Plug As; (High Temperature) | 1 |
110-1116 Plug Gp-Cylinder Head
| 11***16 | Plug Group-Cylinder Head | 1 |
| 7W***92 | Plug-Pipe; (1/2-14 Nptf Thd)(Use Without Air Compressor) | 1 |
234-9184 Plug Gp-Cylinder Head
| 18***08 | Plug As; (High Temperature) | 4 |
| 23***84 | Plug Group-Cylinder Head; -Remote | 1 |
| 6V***51 | Seal-O-Ring (Id=19.18mm) | 1 |
234-9776 Plug Gp-Engine
| 23***76 | Plug Group-Engine; -Remote | 1 |
| 6V***09 | Seal-O-Ring (Id=16.36mm); (16.36-mm Id) | 1 |
| 9S***05 | Plug-O-Ring; (Straight Thread O-Ring) | 1 |
234-9775 Plug Gp-Engine
| 23***75 | Plug Group-Engine; -Remote | 1 |
| 6V***09 | Seal-O-Ring (Id=16.36mm); (16.36-mm Id) | 1 |
| 8L***86 | Seal-O-Ring (Id=16.36mm); (16.36-mm Id) | 1 |
328-4236 Rocker Arm Gp
| 30***22 | Shaft As-Rocker Arm, Exhaust Manifold | 1 |
| 32***96 | Rocker Arm Group; -Intake | 4 |
| 32***36 | Rocker Arm Group; -Non-Brake | 1 |
320-2796 Rocker Arm Gp -Intake
| 25***21 | Button | 1 |
| 27***91 | Screw-Arm Adjustment; (3/8-24x1.20-In) | 1 |
| 27***17 | Nut; (3/8-24-Thd) | 1 |
115-9397 Rocker Arm Gp
| 09***14 | Pin; (Spring) | 1 |
| 11***97 | Rocker Arm Group | 1 |
| 11***98 | Arm; (Valve Rocker) (Exhaust) | 2 |
328-4238 Rocker Arm Gp
| 06***39 | Seal-O-Ring | 1 |
| 19***51 | Button; (24-mm Od) | 1 |
| 19***69 | Screw-Arm Adjustment; (9/16-18x2-In) | 1 |
278-1931 Rocker Arm Gp
| 06***39 | Seal-O-Ring | 2 |
| 19***51 | Button; (24-mm Od) | 2 |
| 19***69 | Screw-Arm Adjustment; (9/16-18x2-In) | 2 |
278-1929 Rocker Arm Gp
| 06***39 | Seal-O-Ring | 2 |
| 19***51 | Button; (24-mm Od) | 2 |
| 19***69 | Screw-Arm Adjustment; (9/16-18x2-In) | 2 |
198-9898 Rocker Arm Gp
| 03***13 | Seal-O-Ring | 2 |
| 06***39 | Seal-O-Ring | 2 |
| 19***51 | Button; (24-mm Od) | 2 |
319-7401 Seal Gp-Crankshaft -Front
| 14***67 | Seal Group-Crankshaft; (Front) | 1 |
| 31***01 | Seal Group-Crankshaft; -Front | 1 |
116-1091 Seal Gp-Crankshaft
| 10***80 | Seal-O-Ring (Id=177.17mm) | 1 |
| 11***91 | Seal Group-Crankshaft; -Single Lip | 1 |
| 16***23 | Cover | 1 |
193-7412 Support Gp-Engine
| 19***61 | Support As | 1 |
| 19***12 | Support Group-Engine | 1 |
| 5P***45 | Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate) | 8 |
193-7413 Support Gp-Engine
| 19***65 | Support As | 1 |
| 19***13 | Support Group-Engine | 1 |
| 2H***88 | Bolt- 12 cm(4.75 In.) Long-Location "F" | 8 |
117-2749 Valve Mechanism Gp -Engine
| 10***42 | Base-Valve Mechanism Cover | 1 |
| 10***67 | Pushrod; (Valve) | 12 |
| 10***68 | Pushrod-Injector | 6 |
Cooling System
115-2990 Cooler Gp-Engine Oil
| 06***40 | Seal-O-Ring (Id=37.69mm) | 2 |
| 10***25 | Gasket | 1 |
| 11***90 | Cooler Group-Engine Oil; (Engine Oil) | 1 |
117-2792 Fastener Gp-Oil Cooler -Engine
| 11***92 | Fastener Group-Oil Cooler; -Engine | 1 |
| 6V***17 | Bolt; (M8x1.25x30-mm)(Location Z) | 1 |
| 9M***74 | Washer-Hard; (8.8x16x2-mm Thk)(Hard) | 1 |
163-1628 Fastener Gp-Oil Cooler -Engine
| 16***28 | Fastener Group-Oil Cooler; -Engine | 1 |
| 17***99 | Stud; (3/8-16-Thd) | 1 |
| 5M***94 | Washer; Bracket To Tee, Bracket To Block, Tube As. To Tee, Tube As. To Oil Cooler | 1 |
109-2373 Fastener Gp-Water Pump
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 1 |
| 10***73 | Fastener Group-Water Pump; (Water Pump Cover) | 1 |
116-5456 Housing & Regulator Gp -Engine Coolant Temperature
| 11***56 | Housing & Regulator Group; -Engine Coolant Temperature | 1 |
| 11***00 | Housing As-Regulator | 1 |
| 12***11 | Stud; (M8x1.25-Thd)(M8x1.25 Thd Both Ends) | 4 |
116-5460 Lines Gp-Water -Bypass
| 10***08 | Flange | 1 |
| 10***95 | Tube | 1 |
| 11***60 | Lines Group-Water; -Bypass | 1 |
116-5446 Lines Gp-Water -Water Pump Inlet Elbow
| 10***35 | Gasket | 1 |
| 11***46 | Lines Group-Water; -Water Pump Inlet Elbow | 1 |
| 11***57 | Elbow-Water Pump | 1 |
117-2783 Lines Gp-Water -Single Thermostat
| 11***56 | Housing & Regulator Group; -Engine Coolant Temperature | 1 |
| 11***83 | Lines Group-Water; -Single Thermostat | 1 |
| 11***97 | Gasket | 4 |
195-7999 Lines Gp-Water
| 0L***52 | Capscrew (3/8 - 16 Nc X 3 1/4 Gd8, Hex) | 5 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 3 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 6 |
117-2789 Plug Gp-Water Lines
| 11***89 | Plug Group-Water Lines; -Engine Oil Cooler | 1 |
| 6V***27 | Seal-O-Ring (Id=8.92mm) | 1 |
| 8T***67 | Plug-Pipe; (Oil Cooler Bonnet Drain) | 1 |
161-5719 Pump Gp-Water
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 1 |
| 10***30 | Bearing As-Roller | 1 |
| 12***17 | Seal Group; (Water Pump) | 1 |
174-5986 Pump Gp-Water
| 10***77 | Seal-O-Ring; (100.97mm Id) | 1 |
| 12***72 | Seal-O-Ring (215.49mm Id) | 1 |
| 16***19 | Pump Group-Water | 1 |
117-2674 Pump Gp-Water
| 11***74 | Pump Group-Water | 1 |
| 17***00 | Pump Group-Water | 1 |
| 6V***21 | Bolt; (M8x1.25x80-mm) | 2 |
176-7000 Pump Gp-Water
| 10***10 | Gasket | 1 |
| 14***88 | Seal As; (Water Pump) | 1 |
| 17***95 | Cover-Pump | 1 |
Electrical And Starting System
126-7631 Connection Gp-Electrical
| 12***31 | Connection Group-Electrical; (Cylinder Block Ground) | 1 |
| 12***49 | Stud; (3/8-16, 5/8-18x3.1-In) | 1 |
| 5P***47 | Washer (Bracket To Valve Support) | 1 |
159-9107 Connection Gp-Electrical -Cylinder Head Ground
| 15***07 | Connection Group-Electrical; -Cylinder Head Ground | 1 |
| 17***99 | Stud; (3/8-16-Thd) | 1 |
| 6V***01 | Nut; (3/8-16-Thd)(Plate To Rh And Lh Bracket As) | 1 |
124-2674 Connection Gp-Electrical
| 12***74 | Connection Group-Electrical; -Ground | 1 |
| 5C***61 | Nut (M8x1.25 Thd); (M8x1.25 Thd) | 1 |
| 6V***64 | Washer-Hard; (8.8x25.5x5-mm Thk) | 1 |
168-4490 Control & Mtg Gp-Engine Elek
| 16***90 | Control & Mtg Group-Engine Elek | 1 |
| 16***94 | Spacer; (8.5x12.7x54.1-mm) | 2 |
| 21***49 | Control Group-Engine Electronic | 1 |
191-5208 Control & Mtg Gp-Engine Elek
| 12***11 | Spacer; (3x15x17-mm Thk) | 1 |
| 15***96 | Support As | 1 |
| 15***98 | Support As | 1 |
322-3603 Control Gp-Engine Electronic
| 18***72 | Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated) | 1 |
| 32***03 | Control Group-Engine Electronic | 1 |
| 7X***15 | Strap; (Grounding) | 1 |
240-5304 Control Gp-Engine Electronic
| 18***72 | Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated) | 1 |
| 24***04 | Control Group-Engine Electronic | 1 |
| 7X***15 | Strap; (Grounding) | 1 |
178-3091 Control Gp-Engine Electronic
| 17***91 | Control Group-Engine Electronic | 1 |
| 21***48 | Control Group-Engine Electronic | 1 |
210-0849 Control Gp-Engine Electronic
| 21***49 | Control Group-Engine Electronic | 1 |
| 32***03 | Control Group-Engine Electronic | 1 |
210-0848 Control Gp-Engine Electronic
| 18***72 | Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated) | 1 |
| 21***48 | Control Group-Engine Electronic | 1 |
| 7X***15 | Strap; (Grounding) | 1 |
192-1623 Mounting Gp-Sensor
| 16***93 | Adapter | 1 |
| 19***23 | Mounting Group-Sensor | 1 |
| 1T***20 | Bolt-12 Point Head; (3/8-16x1.25-In) | 1 |
235-4557 Sensor Gp-Engine
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 1 |
| 11***82 | Seal-O-Ring; (16.36mm Id) | 1 |
| 13***11 | Sensor Group-Temperature; (Transmission Lubrication Oil) | 3 |
192-0883 Sensor Gp-Engine
| 00***17 | Elbow | 1 |
| 03***78 | Connector-Filtered Fuel To Adapter | 1 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 1 |
194-6724 Sensor Gp-Pressure
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 19***26 | Harness As-Sensor; (16-18 Ga Wire)(Engine Oil Temperature) | 3 |
| 19***24 | Sensor Group-Pressure; -Air Inlet Manifold | 1 |
197-8395 Sensor Gp-Pressure
| 19***24 | Sensor Group-Pressure; -Air Inlet Manifold | 1 |
| 19***95 | Sensor Group-Pressure; -Air Inlet Manifold | 1 |
| 6V***48 | Seal--O-Ring--To Governor Drive Housing | 1 |
197-8393 Sensor Gp-Pressure
| 16***03 | Sensor Group-Pressure; (Turbocharger Inlet, Rh) | 1 |
| 19***93 | Sensor Group-Pressure; -Atmospheric | 1 |
| 21***68 | Seal-O-Ring; (11.89-mm Id) | 1 |
197-8394 Sensor Gp-Pressure
| 16***05 | Sensor As-Pressure; (Unfiltered Engine Oil) | 1 |
| 19***94 | Sensor Group-Pressure; -Engine Oil | 1 |
| 6V***48 | Seal--O-Ring--To Governor Drive Housing | 1 |
194-6725 Sensor Gp-Pressure
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 18***40 | Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga) | 3 |
| 19***25 | Sensor Group-Pressure; -Engine Oil | 1 |
194-6722 Sensor Gp-Pressure
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 18***40 | Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga) | 3 |
| 19***22 | Sensor Group-Pressure; -Atmospheric Air | 1 |
197-8397 Sensor Gp-Speed
| 18***01 | Sensor Group-Speed; (Camshaft Timing) | 1 |
| 19***97 | Sensor Group-Speed; -Timing, Camshaft | 1 |
| 20***40 | Seal-O-Ring; (13.94mm Id) | 1 |
197-8396 Sensor Gp-Speed
| 18***11 | Sensor Group-Speed; (Crankshaft Timing) | 1 |
| 19***96 | Sensor Group-Speed; -Timing, Crankshaft | 1 |
| 20***40 | Seal-O-Ring; (13.94mm Id) | 1 |
197-8391 Sensor Gp-Temperature
| 13***11 | Sensor Group-Temperature; (Transmission Lubrication Oil) | 1 |
| 13***45 | Pad; (Connector) | 1 |
| 19***91 | Sensor Group-Temperature; -Air Inlet Manifold | 1 |
197-8392 Sensor Gp-Temperature
| 13***11 | Sensor Group-Temperature; (Transmission Lubrication Oil) | 1 |
| 13***45 | Pad; (Connector) | 0 |
| 19***92 | Sensor Group-Temperature; -Coolant, Water | 1 |
191-6130 Wiring Gp-Electronic Control
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***76 | Bolt 5.08 cm(2 In.) Long | 2 |
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
171-1103 Wiring Gp-Engine
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
| 10***03 | Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge) | 1 |
| 13***89 | Clip; (Ladder) | 1 |
226-2312 Wiring Gp-Engine
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***76 | Bolt 5.08 cm(2 In.) Long | 2 |
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
117-2760 Wiring Gp-Unit Injector
| 11***60 | Wiring Group-Unit Injector | 1 |
| 2V***16 | Clip; (9.52mm Id) | 4 |
| 4P***37 | Harness Assembly-Wiring; (Unit Injector) | 1 |
Engine Arrangement
235-4672 Engine Ar-Complete
| 10***36 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***37 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***12 | Fitting Group-Quick Disconnect; -Fuel | 1 |
172-6945 Engine Ar-Complete
| 10***96 | Flywheel Group | 1 |
| 11***85 | Cover Group-Cylinder Block | 1 |
| 11***90 | Cooler Group-Engine Oil; (Engine Oil) | 1 |
172-6957 Engine Ar-Complete
| 10***36 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***37 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***12 | Fitting Group-Quick Disconnect; -Fuel | 1 |
172-6946 Engine Ar-Complete
| 10***96 | Flywheel Group | 1 |
| 11***85 | Cover Group-Cylinder Block | 1 |
| 11***90 | Cooler Group-Engine Oil; (Engine Oil) | 1 |
172-6955 Engine Ar-Complete
| 10***36 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***37 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***12 | Fitting Group-Quick Disconnect; -Fuel | 1 |
235-4673 Engine Ar-Complete
| 10***36 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***37 | Cover Group-Cylinder Block; -Remote | 1 |
| 10***12 | Fitting Group-Quick Disconnect; -Fuel | 1 |
235-3450 Engine Ar-Core
| 12***48 | Base Group-Valve Cover & Inj Harn | 1 |
| 12***10 | Injector Group-Fuel | 6 |
| 14***82 | Mechanism Group-Fuel Pump & Valve | 1 |
235-3451 Engine Ar-Core
| 12***48 | Base Group-Valve Cover & Inj Harn | 1 |
| 12***10 | Injector Group-Fuel | 6 |
| 13***71 | Piston & Rod Group | 6 |
185-6149 Engine Ar-Core
| 12***48 | Base Group-Valve Cover & Inj Harn | 1 |
| 12***10 | Injector Group-Fuel | 6 |
| 14***82 | Mechanism Group-Fuel Pump & Valve | 1 |
185-6148 Engine Ar-Core
| 11***83 | Cylinder Block Group | 1 |
| 11***85 | Cylinder Head Group | 1 |
| 11***05 | Manifold Group-Inlet | 1 |
185-6150 Engine Ar-Core
| 12***48 | Base Group-Valve Cover & Inj Harn | 1 |
| 12***10 | Injector Group-Fuel | 6 |
| 13***71 | Piston & Rod Group | 6 |
185-6147 Engine Ar-Core
| 11***83 | Cylinder Block Group | 1 |
| 11***85 | Cylinder Head Group | 1 |
| 11***05 | Manifold Group-Inlet | 1 |
Fuel System
116-5436 Filter Gp-Fuel
| 11***36 | Filter Group-Fuel; -Secondary | 1 |
| 1R***62 | Filter As-Fuel; (Advanced Efficiency)(Secondary) | 1 |
213-5208 Fitting Gp-Fuel Lines
| 03***42 | Seal-O-Ring; (11.89mm Id) | 1 |
| 21***08 | Fitting Group-Fuel Lines | 1 |
| 2R***06 | Connector Valve Assembly To; Connector- Tube Assembly To Logic Valve | 1 |
116-5434 Fitting Gp-Fuel Lines
| 11***34 | Fitting Group-Fuel Lines | 1 |
| 11***35 | Connector | 1 |
| 3J***07 | Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve | 1 |
213-5207 Fitting Gp-Fuel Lines
| 21***07 | Fitting Group-Fuel Lines | 1 |
| 3K***60 | Seal Pilot Manifold On; Seal To Boom Check Valve Drain | 1 |
| 6V***98 | Seal-O-Ring -Line From Gear Pump Output | 1 |
108-2312 Fitting Gp-Quick Disconnect
| 03***42 | Seal-O-Ring; (11.89mm Id) | 1 |
| 10***12 | Fitting Group-Quick Disconnect; -Fuel | 1 |
| 6V***52 | Cap-Dust; (Fuel Supply Tee Connection) | 1 |
128-8510 Injector Gp-Fuel
| 10***72 | Spacer; (9.8x15.85x37.6-mm Thk) | 1 |
| 12***10 | Injector Group-Fuel | 1 |
| 21***25 | Injector Group-Fuel | 1 |
203-7685 Injector Gp-Fuel
| 11***84 | Seal-O-Ring; (32.99mm Id) | 1 |
| 20***85 | Injector Group-Fuel | 1 |
| 21***98 | Seal-O-Ring; (34.56mm Id) | 1 |
170-5252 Injector Gp-Fuel
| 11***84 | Seal-O-Ring; (32.99mm Id) | 1 |
| 17***52 | Injector Group-Fuel | 1 |
| 9X***17 | Seal-O-Ring; (9.6mm Id) | 1 |
193-1561 Lines Gp-Fuel
| 03***47 | Elbow-Filtered Fuel From Based Assembly | 2 |
| 03***28 | Seal-O-Ring | 1 |
| 03***42 | Seal-O-Ring; (11.89mm Id) | 12 |
216-7887 Lines Gp-Fuel
| 03***47 | Elbow-Filtered Fuel From Based Assembly | 2 |
| 11***02 | Hose As | 1 |
| 11***16 | Hose Assem. | 1 |
189-0351 Pump Gp-Fuel Injection
| 15***01 | Bolt; (8x1.25x7-mm)(M8x1.25x70mm) | 1 |
| 18***51 | Pump Group-Fuel Injection | 1 |
| 20***85 | Injector Group-Fuel | 1 |
116-5411 Pump Gp-Fuel Priming -Hand
| 11***11 | Pump Group-Fuel Priming; -Hand | 1 |
| 13***41 | Pump Group-Fuel Priming; (Hand) | 1 |
| 1P***36 | Gasket; (Fuel Priming Pump)(Fuel Priming Pump) | 1 |
145-1695 Pump Gp-Fuel Transfer
| 09***70 | Washer-Sealing | 2 |
| 10***69 | Seal-O-Ring; (Fuel Transfer Pump) | 1 |
| 11***29 | Bolt-12 Point Head; (M10x1.5x25-mm) | 4 |
139-9094 Pump Gp-Fuel Transfer
| 10***69 | Seal-O-Ring; (Fuel Transfer Pump) | 2 |
| 13***03 | Cover-Pump | 1 |
| 13***94 | Pump Group-Fuel Transfer; -Remote | 1 |
139-9095 Pump Gp-Fuel Transfer
| 0S***73 | Stud | 2 |
| 10***72 | Cover; (Hydraulic Pump Drive) | 1 |
| 10***69 | Seal-O-Ring; (Fuel Transfer Pump) | 2 |
281-2725 Valve Gp-Check -Fuel
| 03***33 | Seal-O-Ring; (12.42mm Id) | 1 |
| 28***25 | Valve Group-Check; -Fuel | 1 |
| 6V***23 | Ring; (Backup) (13.16mm Id) | 1 |
156-5783 Valve Gp-Check -Fuel
| 03***33 | Seal-O-Ring; (12.42mm Id) | 1 |
| 15***83 | Valve Group-Check; -Fuel | 1 |
| 6V***23 | Ring; (Backup) (13.16mm Id) | 1 |
233-6742 Valve Gp-Check -Fuel
| 23***42 | Valve Group-Check; -Fuel Filter | 1 |
| 28***25 | Valve Group-Check; -Fuel | 1 |
| 6V***89 | Seal-O-Ring (Id=19.18mm) | 1 |
238-0296 Valve Gp-Check -Fuel
| 03***33 | Seal-O-Ring; (12.42mm Id) | 1 |
| 23***96 | Valve Group-Check; -Fuel Filter | 1 |
| 6V***23 | Ring; (Backup) (13.16mm Id) | 1 |
Lubrication System
154-4327 Base Gp-Oil Filter -Engine
| 15***27 | Base Group-Oil Filter; -Engine | 1 |
| 17***63 | Base Group-Oil Filter; -Engine | 1 |
| 1P***67 | Plunger; (Engine Oil Cooler Relief Valve) | 2 |
176-1363 Base Gp-Oil Filter -Engine
| 17***63 | Base Group-Oil Filter; -Engine | 1 |
| 2P***04 | Stud-Hollow; (1.5-16x1.339-In) | 1 |
| 9L***57 | Plug-Cup | 2 |
166-1329 Base Gp-Oil Filter -Engine
| 11***45 | Valve-Pump Bypass; (Engine Oil Filter) | 1 |
| 16***28 | Base Assem. | 1 |
| 16***29 | Base Group-Oil Filter; -Engine | 1 |
155-5005 Base Gp-Oil Filter
| 06***40 | Seal-O-Ring (Id=37.69mm) | 2 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 4 |
| 15***80 | Elbow | 1 |
209-6302 Base Gp-Oil Filter -Engine
| 06***40 | Seal-O-Ring (Id=37.69mm) | 2 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 4 |
| 15***27 | Base Group-Oil Filter; -Engine | 1 |
117-2786 Cover Gp-Oil Filter Base -Engine
| 11***86 | Cover Group-Oil Filter Base; -Engine | 1 |
| 5S***34 | Seal-O-Ring; (97.79mm Id) | 1 |
| 7C***42 | Cover; (Filter Base) | 1 |
4n-2481 Fastener Gp-Oil Pump Mounting -Engine
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 2 |
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 1 |
| 4N***81 | Fastener Group-Oil Pump Mounting; Oil Pump Mounting Fastener Group | 1 |
192-8992 Filler Gp-Engine Oil
| 10***69 | Seal-O-Ring; (Fuel Transfer Pump) | 1 |
| 19***92 | Filler Group-Engine Oil | 1 |
| 19***53 | Bracket | 1 |
192-8993 Filler Gp-Engine Oil
| 06***55 | Seal-O-Ring (Id=47.22mm) | 1 |
| 19***93 | Filler Group-Engine Oil | 1 |
| 19***32 | Cap As; (Engine Oil Filler) | 1 |
110-8876 Filler Gp-Engine Oil
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 10***99 | Tube As-Oil Filler; (Engine) | 1 |
| 11***76 | Filler Group-Engine Oil | 1 |
226-2313 Filler Gp-Engine Oil -Left Front
| 06***55 | Seal-O-Ring (Id=47.22mm) | 1 |
| 19***32 | Cap As; (Engine Oil Filler) | 1 |
| 22***58 | Tube-Oil Filler | 1 |
209-5777 Filter Gp-Engine Oil
| 0S***08 | Bolt-Support To Starting Engine Timing Gear Housing | 2 |
| 0S***19 | Bolt,Machine Gear Retaining Part Of Kit P/N 1w***46 | 2 |
| 1A***29 | Bolt (1-1/8") Tube Assembly To Transfer Drive Case | 6 |
154-4325 Filter Gp-Engine Oil
| 0S***08 | Bolt-Support To Starting Engine Timing Gear Housing | 2 |
| 0S***19 | Bolt,Machine Gear Retaining Part Of Kit P/N 1w***46 | 2 |
| 12***72 | Stud-Mounting; (3/8-16x1.564-In)(3/8-16 Thd) | 2 |
117-2751 Filter Gp-Engine Oil
| 11***51 | Filter Group-Engine Oil | 1 |
| 13***45 | Bolt-Hex Head; (M10x1.50x30) | 6 |
| 16***29 | Base Group-Oil Filter; -Engine | 1 |
123-0783 Valve Gp-Fluid Sampling
| 12***83 | Fitting Group-Fuel Lines; -Fuel | 1 |
| 3J***07 | Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve | 1 |
| 6V***52 | Cap-Dust; (Fuel Supply Tee Connection) | 1 |
212-8218 Fumes Disposal Gp
| 19***32 | Hose As-Fumes; (Disposal) | 1 |
| 19***49 | Bracket | 1 |
| 21***18 | Fumes Disposal Group | 1 |
143-2656 Gauge Gp-Oil Level (Dipstick)
| 12***19 | Gauge As-Oil Level (Dipstick) | 1 |
| 14***54 | Tube As-Gauge Guide | 1 |
| 14***56 | Gauge Group-Oil Level (Dipstick); -Engine | 1 |
217-4518 Guide Gp-Oil Level Gauge
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 1 |
| 11***68 | Seal-O-Ring; (15.54mm Id) | 1 |
| 16***70 | Plug | 3 |
165-0592 Lines Gp-Turbocharger Oil
| 03***33 | Seal-O-Ring; (12.42mm Id) | 1 |
| 11***87 | Seal-O-Ring (23.16 mm Id) | 1 |
| 11***42 | Adapter | 1 |
138-4773 Lines Gp-Turbocharger Oil
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 10***44 | Elbow | 1 |
211-2820 Lines Gp-Turbocharger Oil
| 10***69 | Tube As; (Oil) | 1 |
| 11***87 | Seal-O-Ring (23.16 mm Id) | 1 |
| 11***42 | Adapter | 1 |
209-7314 Lines Gp-Turbocharger Oil
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 10***44 | Elbow | 1 |
| 11***87 | Seal-O-Ring (23.16 mm Id) | 1 |
235-2421 Lines Gp-Turbocharger Oil
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 10***44 | Elbow | 1 |
| 11***87 | Seal-O-Ring (23.16 mm Id) | 1 |
117-2746 Pump Gp-Engine Oil
| 06***61 | Seal-O-Ring (Id=40.87mm) | 1 |
| 11***03 | Tube Assem. | 1 |
| 11***46 | Pump Group-Engine Oil | 1 |
233-5220 Pump Gp-Engine Oil
| 23***20 | Pump Group-Engine Oil | 1 |
| 6D***46 | Seal-O-Ring (Id=101.27mm) | 1 |
| 6V***17 | Bolt; (M8x1.25x30-mm)(Location Z) | 4 |
161-4113 Pump Gp-Engine Oil
| 12***56 | Cover As-Pump | 1 |
| 16***13 | Pump Group-Engine Oil | 1 |
| 1M***44 | Bolt; (3/8-16x2-1/4 In) | 2 |
138-2535 Valve Gp-Fluid Sampling -Engine Oil
| 13***35 | Valve Group-Fluid Sampling; -Engine Oil | 1 |
| 3J***54 | Packing,Preformed Part Of Kit P/N 5r***27 | 1 |
| 5P***17 | Adapter- To Logic Valve 1u***59 | 1 |
MT865 serial number reference
On MT865/MT865B/MT865C/MT865E the PIN plate is mounted on the tractor frame; factory documentation for the original MT865 places it on the left side of the frame, though plate side and exact position can differ by generation and region - verify placement against your own unit or dealer records rather than assuming a single location. Read the first block of letters (or the fixed alphanumeric block on post-2009 units) to identify the model and production run, then the trailing digits as the unique unit sequence - on the earliest 2002-2004 run the digit right after the letters also doubles as a year code. Always match the full plate PIN against dealer records rather than the prefix alone, since later and earlier generations can share the same lead characters.
| Prefix | Identifies | Notes |
|---|---|---|
| BDS | MT865 (2002-2004), original MT800 series | Caterpillar 15.8 L inline-6 diesel, about 500 hp (373 kW) gross. Factory records show the digit right after the letters as a year code: BDS2xxxx for 2002 build, BDS3xxxx for 2003, BDS4xxxx for 2004. Exact break points vary by source; confirm the specific range with your dealer. |
| BDS | MT865B (2005-2008), MT800B series | Caterpillar C18 (non-ACERT) turbocharged diesel, 18.1 L inline-6, about 510 hp (380 kW) gross. Successor to the base MT865, documented in factory parts literature as picking up the same three-letter code starting at BDS6-and-up, continuing the running count instead of a year code. Because base and B-series share one code, use build date or hours alongside the serial to tell them apart, and confirm with your dealer. |
| AGCC0865 | MT865C (2009-2013), MT800C series | Caterpillar C18 ACERT turbocharged aftercooled diesel, 18.1 L inline-6, about 525 hp (392 kW) gross. Plate format on this generation moved to a longer AGCO-style PIN, with 'AGCC0865' as the fixed model block followed by a check character and a unique tail code. No separate 3-character sub-code distinguishing C-series from the later E-series is documented publicly; the fixed block is shared, and the tail code plus build date is what a dealer lookup uses to split them. Confirm with your dealer. |
| AGCC0865 | MT865E (2014-2020), MT800E series, final generation | AGCO Power 16.8 L 12-cylinder diesel, about 540 hp (403 kW) rated - the only MT865 generation not running a Caterpillar engine. Units carry the same 'AGCC0865' fixed block seen on C-series machines, again followed by a check character and unique tail code with no confirmed distinct sub-code. Region-specific (CE vs non-CE) manuals reference differently structured effective-serial breaks for this platform, so the exact plate format can vary by region/configuration - confirm with your dealer for a specific unit. |
Frequently asked questions
What engine does the Caterpillar MT865 Challenger use?
It depends on the series. The base MT865 (2002-2004) runs a Caterpillar C16, 15.8 L (964 cu in) inline-six rated about 500 hp gross. The MT865B (2005-2008) and MT865C (2009-2013) both carry a Caterpillar C18, 18.1 L (1,105 cu in), rated about 510 hp and about 525 hp respectively, with the C-series confirmed on ACERT emissions technology; some references split early C18 builds by ACERT versus non-ACERT branding, so confirm the exact spec by serial number before ordering engine parts. The final MT865E (2014-2020) drops the Caterpillar engine entirely for an AGCO Power 16.8 L V12 rated about 540 hp. Always match engine and parts to the serial plate.
What is the operating weight of the Caterpillar MT865?
Operating weight runs from about 18.6 tonnes (41,000 lb) on the base 2002-2004 MT865 up to roughly 19.1-19.3 tonnes (42,200-42,600 lb) on the later B, C, and E series, and higher still when ballasted for heavy draft work. Weight varies by series, track width, and ballast configuration, so treat any single figure as an approximation and confirm against your specific unit.
What replaced the Caterpillar MT865?
Within its own line, the MT865E (2014-2020) was the last generation to carry the bare MT865 designation, and it also marked the end of the Caterpillar engine in this tractor, replaced by an AGCO Power V12. Caterpillar itself has no separate successor, since AGCO owns the Challenger agricultural tractor business outright, having acquired it from Caterpillar in 2002. AGCO continued the large-frame Challenger rubber-track tractor line afterward, but no later model carried the plain MT865 name forward.
What MT865 owners discuss
What's the most talked-about wear item on the MT865 driveline, and how do I catch it early?
The reaction-arm (walking-beam) bearing at the final drive is the wear point owners watch closest, especially on early-build units before the inspection and lubrication plug layout was updated. Change the reaction-arm oil on a routine interval; most owners hold to roughly every 250-500 hours and don't stretch it. Pull the magnetic drain plug at every change: a light film of fine metal is normal, but coarse chunks or heavy fuzz mean the bearing is on its way out. Caught early with the housing intact, it's a bearing-only repair; let it go to failure and the job balloons into a multi-day teardown at real cost. Have your dealer verify bearing condition before it fails outright if you find metal in the plug.
My MT865C keeps dropping to neutral or hesitating on shifts — is the transmission failing?
Not usually. Owners chasing this exact symptom on the C-series found no clutch slip or hydraulic irregularity in the transmission itself. The cause traced back to the wiring harness routed under the swivel armrest: pins and connectors get pulled or chafed every time the seat swivels, and the armrest control module drops out momentarily, which reads to the operator like a shift fault. Check that harness and its connectors before condemning the transmission.
What kind of undercarriage and track wear should I plan for?
Life varies with soil type, ballast weight, and how much rock or abrasive ground the machine sees, so treat any single number as a rough guide, not a guarantee. One operator running a small fleet of these reported getting roughly 1,500 hours out of a set of tracks and bogie wheels before replacement was worth it. Keep track tension in spec: over-tight tears the belt, too loose lets the drive wheel slip, and combined with worn or torn guide lugs that can roll a belt off the undercarriage entirely under heavy load. Check guide-lug engagement at the drive wheel and idler at every service interval. Have your dealer verify tension and lug wear before running at road speed if you're not sure.
How do the engines really differ across MT865, MT865B, MT865C, and MT865E, and are there quirks to know per series?
The base MT865 (2002-2004) runs the Cat C16. The MT865B (2005-2008) and MT865C (2009-2013) both carry the Cat C18 ACERT, with the C-series adding hydraulic, cab, and electronics updates plus a modest power bump over the B. Some parts references separate early C18 builds by ACERT versus non-ACERT branding, so confirm the exact engine spec by serial number before ordering engine parts. Owners who ran the C18 in heavy earthmoving-style draft work, as opposed to normal ag pulling, report more cylinder liner wear and higher fuel burn than the C16; under typical ag duty most report it holds up fine. The MT865E (2014-2020) drops Caterpillar power entirely for an AGCO Power V12. It meets Tier 4 Final emissions through SCR/DEF dosing and cooled EGR without a diesel particulate filter, so there's no forced regen cycle to manage, though expect DEF use in the high single-digit percent of diesel consumption.
What electrical or sensor issues come up most in owner discussions?
Intermittent CAN-network faults — dash warnings, false codes, a module appearing to drop off the network — are reported and usually trace back to a chafed connector or weak ground near the cab and armrest wiring rather than a bad module or ECM; check grounds and connectors before swapping electronics. Monitor/display and hour-meter dropouts are also reported on B and C-series cabs. A less common but confusing complaint is a no-crank, no-start with good batteries and fuses and power showing at the cab and starters. Work the starting circuit in order — battery disconnect switch, main relay, starter solenoid, ignition switch — before condemning the starter itself. Have your dealer verify before bypassing any park or neutral safety interlock; skipping that step risks unexpected machine movement.
What should I check when buying a used MT865, whatever the generation?
First confirm the exact generation and engine by serial number — Cat C16, Cat C18 non-ACERT or ACERT, or AGCO Power V12 — since parts sourcing and dealer support differ once you're past the Caterpillar-engine generations. Pull an oil sample and check the reaction-arm bearing's magnetic drain plug for metal. Walk the tracks and bogie wheels for wear and ask about tensioning and belt-roll-off history. Cycle every armrest and console function and check for stored CAN or fault codes rather than trusting a clear dash at idle. Confirm the starting circuit cranks cleanly with the cab cold. Ask whether the tractor spent its life in normal ag draft work or heavier earthmoving-style pulling, especially on C18 units, since that affects engine wear. Match the hydraulic coupler style to your implements before you buy hoses.
Any notable hydraulic quirks or things to confirm before hooking up implements?
The C-series picked up higher-flow couplers and improved case-drain plumbing over the B, using either Pioneer-style or flat-face fittings depending on the unit, so confirm which coupler style is fitted before ordering hoses or adapters. Overall the hydraulics get consistently good marks from owners for being smooth and responsive; the main long-term wear point in that circuit is the reaction-arm bearing lubrication system, not the pump or valves themselves.
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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