Caterpillar MT745
Caterpillarchallenger

Caterpillar MT745

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar/Challenger MT745 is a rubber-track (Mobile-trac) row-crop tractor in the 190-201 kW (255-270 hp) engine class, built at AGCO's Jackson, Minnesota plant across two generations from 2002 to 2008. The original MT745 (2002-2004) runs a Cat 8.8 L (537 cu in) six-cylinder diesel rated about 190 kW (255 hp) gross. The MT745B (2005-2008) moves to a Cat C9 ACERT Tier 3 engine with HEUI fuel injection and ADEM4 electronic control, rated about 201 kW (269 hp) gross. Operating weight runs roughly 12,789-14,095 kg (28,195-31,075 lb) depending on generation and configuration, climbing to about 16,329 kg (36,000 lb) fully ballasted. Both generations pair a Cat electronically controlled 16-forward/4-reverse powershift transmission, with an optional 4:1 creeper, to a Category III three-point hitch, an independent 1000 rpm rear PTO, and closed-center load-sensing hydraulics. Buyers could spec standard, wide, or ultra-wide track gauge and a range of belt widths, plus options such as a steerable hitch, a heavy-duty or wide-swing drawbar, and a high-flow hydraulic pump.

The jump from MT745 to MT745B centers on the engine swap: the C9 ACERT replaces the 8.8 L base engine, adds about 11 kW (14 hp) of gross output, and brings Tier 3 emissions compliance through ACERT combustion control rather than an EGR system, while keeping the same HEUI fuel architecture and Mobile-trac undercarriage layout. AGCO's parts and service literature for the platform references a later MT745C alongside the 755C and 765C siblings, but published specifications and serial-number records for it are sparse next to the well-documented MT745 and MT745B. Most of the used-equipment population and parts demand for this nameplate sits on the MT745 and MT745B built between 2002 and 2008.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar MT745 specifications

Engine

Engine (original MT745, 2002-2004)Caterpillar 8.8 L (537 cu in) turbocharged 6-cylinder diesel, liquid-cooled, 12:1 compression range noted in period literature; rated 2,100 rpm
Gross power (original MT745)255 hp (190 kW)
Engine (MT745B, 2005-2008 / MT745C, 2008-2016)Caterpillar C9 ACERT Tier 3, in-line liquid-cooled diesel, turbocharged with air-to-air aftercooling
Gross engine power (MT745B)269 hp (201 kW), manufacturer's estimate maximum power at approximately 1,800 rpm
PTO power (MT745B/MT745C)225 hp (168 kW) at rated 2,100 rpm
Gross engine power (MT745C)Reported between 269 hp (201 kW) and roughly 290 hp (216 kW) depending on source; factory literature confirming a C-series-specific uprate over the 745B figure was not located, so treat the higher figure as unconfirmed and 269 hp (201 kW) as the more consistent value
Displacement / cylinders537 cu in (8.8 L), 6 cylinders, 24 valves (4 per cylinder)
Torque rise42% engine torque rise, 52% PTO torque rise (B/C series); peak torque reached near 1,400 rpm
Fuel systemHydraulic electronic unit injectors (HEUI) with full electronic (ADEM 4) engine control
Emissions tierTier 3 on the B and C series via ACERT combustion control (no EGR); tier not documented in available literature for the original pre-B-series MT745

Weights

Approx. shipping weight (MT745B / MT745C)31,075 lb (14,095 kg)
Operating weight (original MT745, 2002-2004)approx. 28,195 lb (12,789 kg)
Maximum operating weight, fully ballasted (C-series platform)up to 36,000 lb (16,329 kg) with front suitcase and idler ballast added
Ground pressureNot published in available factory or dealer literature

Dimensions

Overall length233 in (5,917 mm) — B/C series
Overall width (wide-gauge setting)133 in (3,376 mm); actual overall width changes with the selected track gauge — see gauge ranges below
Height to top of cab135.5 in (3,444 mm)
Wheelbase96 in (2,438 mm), the longest in its power class per factory literature, spread across a 5-axle undercarriage
Drawbar / ground clearance14.3 in (365 mm)
Track gauge (bar-axle) optionsStandard 60-88 in (1,524-2,235 mm); Wide 80-120 in (2,032-3,048 mm); Ultra Wide 120-160 in (3,048-4,064 mm), infinitely adjustable within each range without detensioning the belt
Belt (track) width options14-30 in (355-760 mm) depending on belt type and series — General Ag, Low-Profile, and Extreme Application belts offered in different width subsets

Performance

Maximum travel speed24.6 mph (39.6 km/h), cited as the highest transport speed in its class in factory literature
TransmissionCat electronically controlled powershift, 16 forward / 4 reverse, with optional 4:1 creeper reduction
PTOIndependent, electronically controlled, 1,000 rpm, 20-spline 1.75 in (45 mm) shaft
3-point hitch lift capacity16,000 lb (7,257 kg), Category 3/3N; optional steerable hitch adds +/-8.6-degree side swing and can improve turning radius up to 60%
Standard drawbar capacity10,000 lb (4,536 kg) vertical load rating (C series); optional heavy-duty drawbar rated to 12,000 lb (5,443 kg); optional wide-swing drawbar allows +/-32-degree swing
Tested drawbar/PTO performance (original MT745)Claimed 197 hp drawbar / 205 hp PTO; independently tested at 177.67 hp drawbar / 236.19 hp PTO
GradeabilityNot published in available factory or dealer literature

Service capacities (summary)

Fuel tankStandard (60-88 in gauge) 118 US gal (446.7 L); Wide/Ultra Wide gauge 178 US gal (673.8 L); optional maximum tank 208 US gal (787.4 L), not available on all configurations
Hydraulic system flowStandard pump 43.5 US gpm (164.7 L/min) at up to 2,900 psi (200 bar); optional high-flow pump 59 US gpm (224.2 L/min) offered on the C series
Hydraulic reservoir capacityNot published in available factory literature
Engine oil capacityNot documented specifically for this tractor's engine installation in available literature; capacity differs by sump configuration, so check the tractor's own operation and maintenance manual rather than generic C9 truck-engine figures
Cooling system capacityNot published in available factory literature

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

MT745 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)approx. 30 L (7.9 US gal) — figure documented at the MT735-765 platform level, not broken out separately for the MT745; confirm against your unit's OMMHeavy-duty diesel engine oil meeting API CI-4/CH-4 and ACEA E3/E5 performance for the Cat-built engine. SAE 15W-40 for general and warm-climate service; SAE 10W-30 multigrade for cold-start climates, per the OMM ambient-temperature chart
Cooling systemnot documented in available sourcing for this model — confirm against your unit's OMMExtended-life ethylene-glycol coolant, factory 50/50 premix rated to roughly -37 C (-35 F); heavier concentrate blend available for extreme cold per the OMM temperature chart
Fuel tank446.6 L (118 US gal) on narrow-gauge configuration; 673.7 L (178 US gal) on wide-gauge configuration; 787.3 L (208 US gal) with the optional long-range tank — varies by configurationNo. 2-D ultra-low-sulfur diesel meeting the engine fuel-quality spec; No. 1-D blend permitted in cold weather per the OMM
Transmission / powertrain compartmentnot broken out separately from the hydraulic system in available sourcing for this platform — confirm against your unit's OMMTO-4-type powershift transmission-hydraulic fluid; this platform typically shares one fluid family across transmission and hydraulics
Final drives (each side)not documented in available sourcing; this is a rubber-track (Mobile-trac) platform with final drives at each sprocket, no axle differentialsTO-4-type final-drive gear oil per the OMM viscosity chart
Hydraulic system and tankapprox. 182 L (48 US gal) — figure documented at the MT735-765 platform level, not broken out separately for the MT745; confirm against your unit's OMM. Rated implement-hydraulic flow is about 165 L/min (43.5 US gpm) at 200 bar (2900 psi)TO-4-type hydraulic-transmission fluid, same family as the powershift transmission fill
Grease (all points, spec only)spec only — no fill volumeNLGI 2 lithium-complex EP multipurpose grease for track rollers, idlers, and chassis pivot points; shorten intervals in wet or muddy conditions per the OMM

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar MT745 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and look for fuel or coolant contamination before starting each shift
  • Drain water and sediment from the fuel-water separator daily
  • Walk the rubber-track undercarriage each shift, checking belt tension and clearing stone or debris packed around the mid-roller (bogie) area
  • Check the radiator and aftercooler screen for trash and clean it as needed
  • Every 50 hours, grease the three-point hitch, draft-control linkage, and drawbar pivot points
  • Every 50 hours, check final drive oil level on each side and look for weep at the housing seals
Every 250 h
  • Change engine oil and filter per the OMM interval chart
  • Replace the fuel filter and re-prime the HEUI fuel system per the OMM procedure
  • Check final drive bearing play on both sides; the early narrow-design housing carries less margin than later revisions
  • Inspect mid-roller rubber faces for edge separation from the steel wheel center
  • Inspect hydraulic hoses and fittings for leaks, chafing, or contamination staining
Every 500 h
  • Change gear oil in the rear drive reaction-arm bearings
  • Pull an engine oil sample and screen for rising iron content, a leading indicator of HEUI pump thrust-bearing wear
  • Check front and rear idler bearing oil level; a small seal leak drains the cavity quickly
  • Replace the hydraulic system filter
  • Re-torque undercarriage and mid-roller mounting hardware to spec
  • Check the AC low-pressure cycling switch if cabin cooling fades once the tractor is working under load
Every 1,000 h
  • Change powershift transmission and hydraulic TO-4 fluid and the transmission filter
  • Recalibrate the powershift transmission through dealer diagnostic software after the fluid change
  • Change final drive gear oil on both sides
  • Test coolant condition and additive concentration, or replace per the OMM interval
  • Inspect PTO shaft spline and shielding for wear
Every 2,000 h
  • Check and adjust engine valve lash per the OMM specification
  • Inspect the turbocharger shaft for play and the air-to-air aftercooler core for leaks
  • Have HEUI injectors tested and reconditioned if actuation-pressure trends have drifted
  • Inspect three-point hitch lift cylinders, draft-control sensors, and hitch linkage bushings for wear
  • Pull idler and mid-roller wheels for a full bearing and rubber-bond inspection across the undercarriage
Every 4,000 h
  • Rebuild or exchange final drive housings and bearings on both sides once play returns after the 2000-hour inspection
  • Overhaul the HEUI high-pressure oil pump and injectors as a set rather than replacing individual components
  • Rebuild powershift clutch packs, particularly on tractors with a history of heavy inching-pedal use
  • Replace track belts and rebuild mid-roller assemblies undercarriage-wide once rubber debonding is widespread rather than isolated

Servicing the MT745 beyond the schedule

Predictive Maintenance & Fluid Analysis

Track engine oil analysis for rising iron content on both engines. It is the earliest warning of HEUI pump thrust-bearing wear, especially on the original 8.8 L engine after steep-ground work. Trend transmission and hydraulic TO-4 fluid cleanliness between changes; frequent implement swaps introduce dirt and moisture faster than single-attachment use. Monitor track tension and mid-roller temperature after road travel, since heat cycling drives the rubber-to-steel bond failure that starts at the roller edges. Recalibrate the powershift through dealer software after every fluid change.

Corrective & Common Repairs

Final drive bearing wear is the most common driveline repair on both generations, since the narrow early-design housing crowds the main bearings; check bearing play and listen for driveline noise before heavy pull work. Mid-roller rubber often debonds from the steel wheel center at the outer edge first, chewing into track guide lugs if it isn't caught. Powershift clutch packs wear early when operators slip the inching pedal under load instead of shifting properly. Trace AC cycling complaints to the low-pressure switch before condemning the compressor.

Overhaul & Rebuild Points

Final drive housings on both generations need bearing and race replacement once play exceeds factory limits; rebuild the narrower early-design housing as a full set rather than swapping a single bearing. Overhaul HEUI injectors and the high-pressure oil pump across both engines once actuation-pressure trends drift, since pump wear rarely shows up as a sudden failure. Rebuild powershift clutch packs at high hours if inching-pedal habits went uncorrected. A full undercarriage rebuild (mid-rollers, idlers, and track belts) follows once rubber debonding spreads past the roller edges.

Seasonal & Environment Servicing

Switch engine oil viscosity between the warm-weather 15W-40 grade and the cold-start 10W-30 grade as ambient temperature swings, per the OMM chart. Recheck track tension after temperature changes, since rubber belt geometry shifts with heat and cold. On road-heavy summer work, watch mid-roller temperature, since friction-driven heat is what debonds the rubber face from the steel center; polyurethane mid-rollers cut that heat buildup where road travel is frequent. In wet or muddy conditions, clear packed debris from the tri-bogie mid-roller area and shorten grease intervals.

MT745 common service parts

Part numberPart
1R-0762Filter As-FuelCheck fitment →
161-1705Sensor As-PressureCheck fitment →
1R-0716Filter As-Engine OilCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

MT745 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
100-01Engine oil pressure below the normal operating range as read by the ECM.Low oil level, a plugged oil filter, a worn oil pump, or a failed oil pressure sensor or its wiring.Shut the engine down immediately, check oil level and filter condition, then confirm sensor readings with Cat ET before restart.
110-00Engine coolant temperature reading above the normal operating range.Low coolant level, a plugged radiator or air-to-air cooler, a stuck thermostat, or a slipping or damaged fan drive.Shut down and let the engine cool, check coolant level and clean the radiator core, then verify the reading against a second sensor or Cat ET.
164-02Injection actuation pressure (HEUI high-pressure oil circuit) signal erratic, with desired and actual pressure not matching.A worn HEUI pump, a leaking injector, a faulty injection actuation pressure sensor, or low or aerated engine oil feeding the high-pressure pump.Check engine oil level and condition first, then verify actuation pressure at the test port with a calibrated gauge before replacing the pump.
190-08Primary engine speed and timing sensor signal has an abnormal frequency or pulse pattern.Incorrect sensor-to-tone-wheel air gap, a chipped tone-wheel tooth, or a corroded or loose sensor connector.Check and reset the sensor air gap with a feeler gauge, inspect the connector, and clear the code before replacing the sensor.
342-08Secondary engine speed and timing sensor signal has an abnormal frequency or pulse pattern.Same root causes as the primary sensor circuit — a bad air gap, damaged tone wheel, or a wiring or connector fault — since the ECM cross-checks both signals.Inspect wiring and the connector, verify the air gap, and compare the reading against the primary speed sensor with Cat ET.
41-048-volt sensor reference supply reading below normal, indicating a short to ground on the shared reference circuit.A chafed harness, moisture at a sensor connector, or an internally shorted sensor fed from the 8-volt supply.Disconnect sensors on the 8-volt circuit one at a time to isolate the short rather than replacing sensors at random; expect this code to trigger several other codes at once.
102-04Boost/intake manifold pressure sensor circuit shorted to ground.Damaged sensor wiring, a corroded connector, or a failed boost pressure sensor.Inspect the sensor harness and connector for damage, then confirm the fault with Cat ET before replacing the sensor.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

MT745 attachments & work tools

Three-point hitch / rear linkage

An electronically controlled Category III three-point linkage is standard, with a rated rear lift capacity around 7,257 kg (16,000 lb). Draft control integrates with the undercarriage track-slip management so implement depth holds steady on tracked ground.

Rear PTO

An independent rear PTO runs at 1000 rpm, standard across this tractor platform. Large-frame splined output shafts typical of this horsepower class are fitted; confirm the exact spline count for the specific build.

Swinging drawbar

A swinging clevis-pin drawbar is standard equipment for pull-type tillage tools, planters, grain carts, and sprayers. It can be offset for alignment with towed implements behind the tracked undercarriage.

Hydraulic remote valves

A closed-center, load-sensing two-pump hydraulic system supplies remote valves for mounted and semi-mounted implements; four valves are standard with factory kits available to add a fifth or sixth depending on hitch configuration. System pressure runs around 200 bar (2900 psi); reported total flow varies by source/generation, roughly 136-205 L/min (36-54 gpm).

Quick-hitch coupler

A quick-hitch coupler for the rear three-point linkage is offered across this size class of tractor, letting mounted implements be picked up and released without manually aligning lift-arm pins.

Rubber-track undercarriage width

The machine rides on a rubber-belt undercarriage rather than tires. Belts are offered in multiple widths for this class, roughly 457-762 mm (18-30 in), chosen for flotation or row-crop clearance, with a tri-bogie mid-roller arrangement keeping the belt in ground contact over uneven fields.

Front ballast weights

Front track-frame/idler ballast weights are available to rebalance the tractor when running heavy mounted rear implements. Exact weight-per-unit and maximum stack counts vary by generation/series -- verify with a dealer for the specific configuration.

Integrated hitch and slip-control electronics

Factory electronics link three-point draft control to the track-slip monitoring system, trimming linkage response to hold optimum slip while pulling mounted or semi-mounted implements. PTO, hitch, and remote-valve controls are grouped on a color-coded armrest console.

All MT745 assemblies by section

Every catalogued assembly group for the Caterpillar MT745. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
173-6107 Elbow Gp-Air Inlet
13***53Stud; (M8x1.25x82.75-mm)(M8x1.25x82.75-mm)8
17***07Elbow Group-Air Inlet1
18***71Elbow-Air Inlet1
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174-1590 Elbow Gp-Air Inlet
17***90Elbow Group-Air Inlet1
1U***46Sealant (For Locations A)0
20***60Elbow-Air Inlet1
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165-4444 Manifold Gp-Exhaust
11***15Stud-Taperlock; (M10x85-mm Oal)12
16***98Manifold-Exhaust1
16***11Gasket6
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171-4687 Manifold Gp-Exhaust
11***15Stud-Taperlock; (M10x85-mm Oal)12
16***98Manifold-Exhaust2
16***11Gasket6
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206-2947 Turbocharger Gp
13***02Clamp As; (Turbine)(Turbine)1
16***63Clamp2
17***20Hose; (Wastegate)1
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191-5094 Turbocharger Gp
13***01Housing-Turbine1
13***02Clamp As; (Turbine)(Turbine)1
19***94Turbocharger Group1
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191-5518 Turbocharger Gp
19***94Turbocharger Group1
19***18Turbocharger Group1
1P***51Gasket; (Turbocharger)1
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206-4013 Turbocharger Gp
1P***51Gasket; (Turbocharger)1
20***47Turbocharger Group1
20***13Turbocharger Group1
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193-3346 Turbocharger Gp
13***02Clamp As; (Turbine)(Turbine)1
16***63Clamp2
17***91Hose; (Wastegate)1
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169-3121 Turbocharger Gp
16***21Turbocharger Group1
19***46Turbocharger Group1
1P***51Gasket; (Turbocharger)1
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Basic Engine
164-6100 Camshaft Gp
10***94Plate-Thrust1
16***00Camshaft Group1
1B***05Key; (Woodruff)1
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183-3649 Cover Gp-Cylinder Block
18***49Cover Group-Cylinder Block; -Rear1
20***87Breather As; (Crankcase)1
21***10Gasket1
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189-6308 Cover Gp-Cylinder Block
18***08Cover Group-Cylinder Block1
5F***81Gasket To Flywheel Housing Drain Tube Assembly1
5F***59Flange1
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118-1727 Cover Gp-Front Housing
11***27Cover Group-Front Housing; -Accessory Drive1
13***19Seal-Integral; (Integral)1
4W***26Cover1
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216-3047 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
06***97Cap-Oil Filler; (Engine Oil)1
12***57Washer; (10.85x19.3x1.27-mm Thk)2
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166-1775 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
12***57Washer; (10.85x19.3x1.27-mm Thk)2
13***22Stud2
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164-6490 Cover Gp-Valve Mechanism
16***90Cover Group-Valve Mechanism1
20***39Fastener Assem.9
21***01Seal-Bulk; (23-Dm)(Valve Mechanism Cover)0
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164-6148 Crankshaft Gp
15***39Bearing-Main; (Standard)7
16***47Crankshaft Assem.1
16***66Plate-Thrust2
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221-3248 Cylinder Block As
0L***26Plug -13mm(.512 In.) Outside Dia.2
17***54Bolt-Hex Head; (M16x160mm)14
20***05Bearing-Sleeve; (Camshaft)2
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204-9538 Cylinder Block As
0L***26Plug -13mm(.512 In.) Outside Dia.2
17***54Bolt-Hex Head; (M16x160mm)14
20***05Bearing-Sleeve; (Camshaft)2
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220-1952 Cylinder Block Gp
03***53Seal-O-Ring; (08.92mm Id)1
16***24Seal-Liner6
19***62Liner-Cylinder Block6
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204-9539 Cylinder Block Gp
03***53Seal-O-Ring; (08.92mm Id)1
16***24Seal-Liner6
19***62Liner-Cylinder Block6
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161-3406 Cylinder Block Gp
0S***19Plug-Cup1
16***06Cylinder Block Group1
1W***07Sleeve2
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210-5985 Cylinder Head As
17***88Seat-Valve12
17***90Seat-Valve12
21***85Cylinder Head As1
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201-2180 Cylinder Head As
17***88Seat-Valve12
17***90Seat-Valve12
17***37Sleeve-Injector6
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161-3405 Cylinder Head Gp
16***05Cylinder Head Group1
16***71Fastener Group-Cylinder Head26
18***15Gasket Assem.1
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210-5984 Cylinder Head Gp
15***06Seal-O-Ring; (11.89mm Id)5
16***42Valve; (Intake)12
16***44Guide-Valve24
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210-5987 Cylinder Head Gp
16***71Fastener Group-Cylinder Head26
18***15Gasket Assem.1
21***84Cylinder Head Group1
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201-2181 Cylinder Head Gp
03***53Seal-O-Ring; (08.92mm Id)6
15***06Seal-O-Ring; (11.89mm Id)5
16***42Valve; (Intake)12
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192-3833 Damper & Pulley Gp
15***36Pulley-Crankshaft; (8-Groove)1
16***21Damper Assem.1
19***33Damper & Pulley Group1
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169-3539 Damper & Pulley Gp
15***36Pulley-Crankshaft; (8-Groove)1
16***39Damper & Pulley Group1
20***19Damper As1
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202-0103 Drain Gp-Engine Oil
20***03Drain Group-Engine Oil1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
6V***38Valve-Shutoff; (Engine Oil Pan Drain)1
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202-2025 Drive Gp-Fan
10***26Retainer-Bearing1
11***38Plate; (Thrust)1
12***56Shaft-Fan1
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167-0171 Fastener Gp-Cylinder Head
16***71Fastener Group-Cylinder Head1
18***63Bolt; (M16x2x180-mm)1
9X***68Washer; (17.5x30x3.5-mm Thk)1
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169-3106 Fastener Gp-Engine
16***06Fastener Group-Engine1
4K***90Washer; (8.6x17.3x1.6-mm Thk)6
6V***19Bolt; (M8x1.25x40-mm)6
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117-2794 Fastener Gp-Flywheel
11***94Fastener Group-Flywheel; (Flywheel)1
5P***47Washer (Bracket To Valve Support)8
9X***21Bolt; (Locking) (M16x2.0x45mm)8
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173-7123 Fastener Gp-Front Housing
17***23Fastener Group-Front Housing1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)4
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)1
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166-1788 Fastener Gp-Front Housing
16***88Fastener Group-Front Housing1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)5
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)1
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116-4556 Fastener Gp-Front Housing
11***56Fastener Group-Front Housing; (Housing)1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)6
6V***36Bolt; (M12x1.75x70-mm)6
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201-5534 Flywheel Gp
15***05Pulley-Rear1
16***87Gear-Flywheel; (134-Teeth)(Id 405.14mm)1
17***86Bolt; (M16x2x115-mm)8
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145-9112 Flywheel Gp
14***53Flywheel As1
14***12Flywheel Group1
4N***14Gear; (113-Teeth)(Flywheel Starter)1
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171-4684 Flywheel Gp
15***05Pulley-Rear1
16***56Flywheel As1
16***87Gear-Flywheel; (134-Teeth)(Id 405.14mm)1
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155-7918 Gear Gp-Front
11***69Plate-Thrust1
11***72Bearing1
11***19Plate-Retaining1
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155-7935 Housing Gp-Flywheel
06***55Seal-O-Ring (Id=47.22mm)1
15***35Housing Group-Flywheel1
1P***69Plug-Seal; (Flywheel Housing Drain)3
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165-4446 Housing Gp-Front
16***46Housing Group-Front1
1U***46Sealant (For Locations A)0
23***16Housing-Front1
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169-3113 Lifting Gp-Engine
16***85Plate-Lifting; (Rear)1
16***13Lifting Group-Engine1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)3
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193-3293 Lifting Gp-Engine
19***93Lifting Group-Engine1
19***94Plate-Lift Eye1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)3
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187-3884 Mounting Gp-Fan Drive
18***84Mounting Group-Fan Drive1
18***87Support As-Fan1
18***56Block1
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187-3076 Pan Gp-Oil
18***85Pan-Oil; (Engine Oil)1
18***76Pan Group-Oil; -Engine1
19***14Gasket-Oil Pan; (Engine)1
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188-9141 Piston & Rod Gp
15***51Skirt-Piston1
16***72Bearing-Connecting Rod1
16***97Bolt2
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177-7878 Piston Gp
17***78Piston Group1
18***41Piston & Rod Group6
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206-6437 Plug Gp-Engine
20***37Plug Group-Engine1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)2
5P***17Adapter- To Logic Valve 1u***591
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169-3105 Plug Gp-Engine
16***05Plug Group-Engine1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)2
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7e-2313 Drain Gp-Engine Oil
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
7E***13Plug Group-Oil Pan1
9X***30Plug-Drain; (Magnetic)(Engine Oil Pan)1
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193-1726 Pulley Gp
10***26Retainer-Bearing1
11***38Plate; (Thrust)1
12***56Shaft-Fan1
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175-3223 Pulley As-Idler
12***90Bolt; (M10x1.5)1
12***91Cover-Dust1
12***92Pulley As-Idler; (8-Groove)1
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213-9320 Rocker Arm Gp -Exhaust
16***47Rocker Arm As1
18***65Screw-Adjustment; (M10x1.5-Thd)1
21***20Rocker Arm Group; -Exhaust1
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213-9321 Rocker Arm Gp -Intake
16***49Rocker Arm As1
18***65Screw-Adjustment; (M10x1.5-Thd)1
21***21Rocker Arm Group; -Intake1
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178-3899 Seal Gp-Crankshaft
11***21Seal Group-Crankshaft; (Front)1
17***99Seal Group-Crankshaft1
18***61Seal Group-Crankshaft; (Rear)1
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171-4685 Support Gp-Engine
16***06Support-Rear1
17***85Support Group-Engine1
1U***46Sealant (For Locations A)0
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185-5334 Support Gp-Engine
18***34Support Group-Engine; -Front1
20***44Support-Engine2
6V***44Bolt; (M16x2.0x35mm)4
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163-2450 Valve Mechanism Gp
16***94Insert-Rocker Arm2
16***45Shaft As-Rocker Arm1
16***46Rocker Arm Group; (Exhaust)6
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155-7927 Valve Mechanism Gp
13***79Rod-Valve Push; (Valve Push)12
15***27Valve Mechanism Group1
16***37Lifter As-Valve12
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215-9571 Valve Mechanism Gp
16***45Shaft As-Rocker Arm1
16***59Spring6
16***69Stand; (End)2
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Cooling System
188-3826 Cooler Gp-Engine Oil
18***26Cooler Group-Engine Oil1
20***93Gasket1
23***56Core As-Oil Cooler; (Engine)1
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187-3066 Cover Gp-Water Outlet
18***07Seal-Integral1
18***36Cover1
18***66Cover Group-Water Outlet1
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208-0440 Lines Gp-Water
16***24Hose1
19***57Gasket; (Water Regulator Housing)(Temperature)1
20***40Lines Group-Water; -Water Temperature Regulator1
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165-4461 Lines Gp-Water
14***11Plug Group2
16***61Lines Group-Water; -Water Temperature Regulator1
16***24Hose1
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205-4013 Plug Gp-Water Lines
20***13Plug Group-Water Lines; -Coolant1
20***34Plug-Cup; (73.38-mm Dia)2
7L***56Plug-Cup; (67.03-mm Dia)2
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208-0333 Pump Gp-Water
20***32Pump Group-Water1
20***33Pump Group-Water1
2M***53Seal--To Seal Brake Housing To Main Housing1
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208-0332 Pump Gp-Water
14***88Seal As; (Water Pump)1
17***44Cover1
17***52Shaft As1
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187-8982 Pump Gp-Water
06***69Stem1
14***88Seal As; (Water Pump)1
17***44Cover1
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165-4478 Pump Gp-Water
16***78Pump Group-Water1
18***82Pump Group-Water1
2M***53Seal--To Seal Brake Housing To Main Housing1
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Electrical And Starting System
117-1379 Alternator Gp-Charging
03***12Screw-Forming; (10-24x0.5-In)3
10***86Stator As-Alternator1
11***79Alternator Group-Charging1
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188-3506 Alternator Gp-Charging
11***79Alternator Group-Charging1
12***40Support-Alternator1
13***82Support-Alternator1
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180-6004 Connection Gp-Electrical
10***29Stud; (M10x1.5-Thd)1
10***03Cap; (Stud Protector)1
18***04Connection Group-Electrical1
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206-6446 Connection Gp-Electrical
20***46Connection Group-Electrical; -Air Inlet Heater1
20***96Cable As1
3T***88Terminal-Ring; (4-Ga, 7/16-In Screw)1
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208-2385 Connection Gp-Electrical
10***29Stud; (M10x1.5-Thd)1
10***03Cap; (Stud Protector)1
20***85Connection Group-Electrical1
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165-4468 Control & Mtg Gp-Engine Elek
10***28Spacer-Special; (12.7x26x28.7-mm Thk)2
16***68Control & Mtg Group-Engine Elek1
16***11Spacer2
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196-4173 Control Gp-Engine Electronic
19***72Control Group-Engine Electronic1
19***73Control Group-Engine Electronic1
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196-4172 Control Gp-Engine Electronic
18***72Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated)1
19***72Control Group-Engine Electronic1
7X***15Strap; (Grounding)1
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201-0194 Heater Gp-Air Inlet
19***59Heater As-Air Inlet1
1U***46Sealant (For Locations A)0
20***94Heater Group-Air Inlet1
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205-6289 Heater Gp-Jacket Water
18***36Cord As; -Jacket Water Heater1
20***89Heater Group-Jacket Water1
20***34Plug-Cup; (73.38-mm Dia)2
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4p-1479 Heater Gp-Starting Aid
15***11Heater As; (Starting Aid)1
1U***46Sealant (For Locations A)0
4P***79Heater Group-Starting Aid; -Air Inlet Heater1
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177-9816 Mounting Gp-Solenoid
17***16Mounting Group-Solenoid; -Starting Aid1
19***85Bracket1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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165-4469 Sensor Gp-Engine
11***85Seal-O-Ring; (13.94mm Id)2
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)2
13***67Seal-O-Ring1
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169-3300 Sensor Gp-Speed -Timing
16***00Sensor Group-Speed; -Engine Timing1
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130-9811 Sensor Gp-Temperature
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
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191-6587 Sensor Gp-Temperature -Engine Oil
15***43Sleeve; (2.8-Dm)0
15***61Wedge-Plug Lock; (2-Pin)1
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
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101-8936 Starting Motor Gp-Electric
10***36Starting Motor Group-Electric1
15***25Gasket1
20***24Starting Motor Group-Electric1
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207-1524 Starting Motor Gp-Electric
03***23Bolt; (1/4-28x1-In)5
20***89Kit-Solenoid; (12-Volt)(Starting Motor)1
20***24Starting Motor Group-Electric1
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175-2303 Switch Gp-Magnetic -Air Inlet Heater
01***80Lockwasher2
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
17***03Switch Group-Magnetic; -Air Inlet Heater1
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188-9869 Wiring Gp-Electronic Control
00***35Protector1
01***80Lockwasher2
10***20Plug As-Connector; (2-Pin)1
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209-1953 Wiring Gp-Electronic Control
00***35Protector1
10***20Plug As-Connector; (2-Pin)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
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Engine Arrangement
177-1420 Engine Ar
10***36Starting Motor Group-Electric1
11***56Fastener Group-Front Housing; (Housing)1
11***94Fastener Group-Flywheel; (Flywheel)1
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179-4956 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1418 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1416 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4958 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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194-4160 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4952 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1414 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4954 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1415 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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177-1421 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***05Cylinder Head Group1
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177-1419 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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194-4161 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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177-1417 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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Frame And Body
206-5947 Mounting Gp -Solenoid
20***46Bracket1
20***47Mounting Group; -Solenoid1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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Fuel System
217-2570 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)1
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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236-0962 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)1
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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204-7454 Lines Gp-Fuel
03***42Elbow Hose Assembly To1
03***47Elbow-Filtered Fuel From Based Assembly2
12***33Clip1
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189-3803 Lines Gp-Fuel Filter
00***15Insert1
03***42Elbow Hose Assembly To1
03***47Elbow-Filtered Fuel From Based Assembly1
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172-5780 Pump Gp-Unit Injection
17***80Pump Group-Unit Injection1
23***51Bolt-Socket Head; (M8x1.25x65-mm)2
23***62Injector Group-Fuel1
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166-1759 Pump Gp-Unit Injection
16***59Pump Group-Unit Injection1
17***80Pump Group-Unit Injection6
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204-4944 Pump Gp-Unit Injector Hyd
20***44Pump Group-Unit Injector Hydraulic1
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165-4450 Pump Gp-Unit Injector Hyd
03***50Elbow (Check Valve Drain Tube)1
15***06Seal-O-Ring; (11.89mm Id)3
15***07Seal-O-Ring2
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Lubrication System
206-6441 Filter Gp-Engine Oil
1R***16Filter As-Engine Oil; (Standard Efficiency)1
20***62Seal1
20***41Filter Group-Engine Oil1
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183-3700 Filter Gp-Engine Oil
03***53Seal-O-Ring; (08.92mm Id)1
18***56Base As-Oil Filter1
18***00Filter Group-Engine Oil1
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201-5535 Fumes Disposal Gp
12***71Clamp-Hose1
1D***64Spacer; (15.8x21.34x25-mm Thk)1
20***35Fumes Disposal Group1
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187-3077 Fumes Disposal Gp
18***77Fumes Disposal Group1
19***31Bracket1
19***10Hose-Fumes Disposal1
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187-0710 Gauge Gp-Oil Level (Dipstick)
18***10Gauge Group-Oil Level (Dipstick); -Engine1
18***16Tube As-Guide; (Rh)1
19***33Gauge-Oil Level; (Dipstick, Engine)1
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176-5328 Gauge Gp-Oil Level (Dipstick)
17***28Gauge Group-Oil Level (Dipstick); -Engine1
18***14Gauge-Oil Level; (Dipstick, Engine)1
18***16Tube As-Guide; (Rh)1
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188-3028 Lines Gp-Engine Oil
16***80Tube As1
18***28Lines Group-Engine Oil1
19***74Elbow-Outlet1
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192-2833 Lines Gp-Engine Oil
03***34Seal-O-Ring1
19***33Lines Group-Engine Oil1
19***52Gasket1
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188-8840 Lines Gp-Turbocharger Oil
18***99Connector As1
18***40Lines Group-Turbocharger Oil1
18***41Hose As1
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165-4465 Lines Gp-Turbocharger Oil
16***65Lines Group-Turbocharger Oil1
16***66Tube As1
18***98Connector As1
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195-8098 Pump Gp-Engine Oil
19***98Pump Group-Engine Oil; (Engine Oil)1
21***22Pump As-Engine Oil1
21***46Gerotor Pump Group1
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Operator Station
188-3507 Compressor Gp-Refrigerant
12***37Support-Compressor1
18***07Compressor Group-Refrigerant1
2Y***29Nut-Hard; (M10 X 1.5)2
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MT745 serial number reference

The ID plate is a small metal tag riveted to the main tractor frame on the front left side; it carries the full product identification number. Read the first three letters as the plant/model-line prefix (ALA for this line) and the digits after as a running production sequence — in early MT745 production that sequence roughly tracks build year (20000s for 2002 through 40000s for 2004), then continues upward into the 60000s once the B-series update starts in 2005.

PrefixIdentifies
ALAMT745 (2002-2004, first-generation MT700 series rubber-track tractor)
ALAMT745B (2005-2008, first update within the MT700 series)

Frequently asked questions

What engine powers the Caterpillar MT745?

It depends on the generation. The original MT745 (2002-2004) uses a Cat 8.8 L (537 cu in) turbocharged six-cylinder diesel rated about 190 kW (255 hp) gross. The MT745B (2005-2008) switches to a Cat C9 ACERT Tier 3 engine with HEUI fuel injection and ADEM4 electronic control, rated about 201 kW (269 hp) gross, with PTO power around 168 kW (225 hp).

What is the MT745's operating weight?

Operating weight runs roughly 12,789-14,095 kg (28,195-31,075 lb) depending on generation and track/ballast configuration. Fully ballasted with front suitcase and idler weights added, the tractor can reach about 16,329 kg (36,000 lb).

What replaced the Caterpillar MT745?

AGCO's factory parts and service documentation references a later MT745C on the same platform, but detailed specifications and serial records for it are not well documented publicly, unlike the thoroughly verified MT745 (2002-2004) and MT745B (2005-2008). For most buyers and parts searches, the MT745B remains the newest well-documented tractor carrying this badge; confirm any later-dated unit's exact configuration with your dealer.

What MT745 owners discuss

What's the most consistently flagged mechanical weak point on early MT745 and MT745B tractors?
Final drive bearing wear. On the first-generation final drive design, the two main bearings on each side sit close together, so they carry more load than the geometry really allows. Owners running heavy linkage-mounted implements report bearing breakup here more than on any other driveline component. Later revisions widen the final drive housing to give the bearings more room, but the MT745 and MT745B both use the earlier, narrower design. Check final drive bearing play and listen for driveline noise before buying. Have your dealer verify bearing condition before putting the tractor to heavy pull work.
How do the two MT745 generations differ under the hood, and does either have a known engine quirk?
The original MT745 (2002-2004) runs a Cat 8.8 L (537 cu in) HEUI-injected diesel rated around 190 kW (255 hp) gross. The MT745B (2005-2008) moves to a Cat C9 ACERT Tier 3 diesel rated around 201 kW (269 hp) gross. Both predate DPF-equipped emissions tiers, so neither carries the after-treatment complexity that shows up on later Cat C9 applications in other industries - don't assume those problems apply here. On the earlier 8.8 L engine, the HEUI pump's thrust bearing is the item worth tracking; periodic oil sampling for rising iron content catches wear before it fails outright, and some owners run the oil level slightly above full when working steep ground, since one documented pump failure at low hours was tied to steep-slope operation. Have your dealer verify HEUI pump health if an oil analysis trend looks abnormal.
What undercarriage wear pattern comes up most for this rubber-track platform?
Mid-roller (bogie wheel) rubber debonding. Heat cycling from road travel and field work breaks down the bond between the steel wheel center and its rubber wear face, usually starting at the outer edges before spreading across the whole roller. A debonded mid-roller can chew into the track's guide lugs and expose the internal cables if it isn't caught. Keeping the tri-bogie mid-wheel area free of packed stones and debris, and holding correct track tension, are the two habits owners credit most for slowing this wear. Some switch to polyurethane mid-rollers on road-heavy machines to cut the friction-driven heat that causes debonding in the first place.
Anything to know about how the powershift transmission behaves day to day?
The Cat-sourced full powershift used across this tractor family is considered a durable, over-built unit when serviced on schedule. The consensus maintenance points are changing transmission oil at the specified interval (roughly every 1,000 hours) and recalibrating through dealer software after every oil change. The other habit worth breaking: repeatedly slipping the inching pedal to modulate under load wears the clutch packs faster than normal shifting does, so use it for starts and stops, not as a substitute for proper gear selection.
What electrical or sensor fault shows up in real owner reports?
Air conditioning that cools fine at idle in the shop but starts rapid-cycling once out working - low side reading too low, high side climbing - points to the low-pressure cycling switch, not the compressor or core. One owner had already replaced the compressor, accumulator, orifice tube, condenser, and evaporator before tracing the fault to a misadjusted or failed cycling switch on a CCOT-style system. Worth checking the switch and its sensor circuit before condemning larger AC components.
What hydraulic-system behavior should owners watch for?
Most hydraulic pump complaints on this platform trace back to contaminated oil rather than a bad pump - tractors that see frequent implement changes pick up dirt and moisture in the circuit faster than machines running one attachment all season. Keeping filters current and topping off with clean fluid matters more than any single component swap. On the undercarriage side, the rear drive reaction arm holds only a small volume of full-synthetic gear oil across its two main bearings; owners who change it on a roughly 400-hour interval report avoiding bearing issues there, and front/rear idler bearing oil is worth checking regularly since even a small seal leak drains the cavity quickly. Because hydraulic faults can affect lift-arm and steering response, have your dealer verify any error code or slow-response complaint before returning the tractor to heavy work.
What should a buyer check before purchasing a used MT745 or MT745B?
Start with the final drive bearings on both sides - the narrower early-design housing is this platform's best-known weak point, especially on tractors that pulled heavy mounted implements. Check track condition and remaining lug depth, confirm mid-rollers aren't showing rubber separation at the edges, and ask for transmission and hydraulic oil-change records, since both fluids need changing and recalibration on schedule to avoid accelerated wear. Pull an engine oil sample if possible to screen for rising iron that would flag HEUI pump wear on the earlier 8.8 L engine. Confirm the AC and electrical systems cycle normally under load, not just at idle. Given how many of these checks touch driveline and safety-relevant components, have your dealer verify final drive, track, and hydraulic condition on a pre-purchase inspection rather than relying on a walk-around alone.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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