Caterpillarchallenger

Caterpillar MT735

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar MT735 is a rubber-track row-crop tractor in the original Challenger MT700 "A"-series lineup (MT735/MT745/MT755/MT765), built by Caterpillar at its Jackson, Minnesota plant from roughly 2001 through 2006. It runs a Caterpillar C9, an 8.8 L inline-six turbodiesel rated at 235 hp gross, 185 PTO hp, and 178 hp drawbar, paired with a 16-speed powershift transmission (30-speed creeper optional) and Caterpillar's Mobil-trac rubber-belt undercarriage riding on tri-bogie mid-rollers. Operating weight runs around 12,784 kg (28,185 lb), climbing with ballast, track width, and attached implements. Production MT735 units share a single AKN serial prefix across the run, and the tractor was offered in standard row-crop and various track-width/ballast configurations to sit below the higher-horsepower MT745, MT755, and MT765 stablemates in the same platform.

Within the MT700 A-series, the MT735 sat at the entry-horsepower end below the MT745, MT755, and MT765. Those three siblings were later refreshed into MT745B/755B/765B variants, but Caterpillar never issued an MT735B: the smallest A-series model was effectively phased out rather than carried into the next generation. When AGCO later took over the Challenger brand, the segment continued under the MT700B/C/D series with AGCO Power engines at markedly higher horsepower, so nothing in the MT735's own model line was a direct one-for-one replacement. That gap is part of what keeps the MT735 relevant in the used and parts market today: it is the lowest-cost entry point into genuine Cat-built Mobil-trac technology, drawing buyers who want rubber-track flotation and drawbar pull without the price or complexity of the larger A-series tractors, and its parts commonality with the C9 engine family and shared MT700 undercarriage keeps salvage and aftermarket support relatively accessible despite the model's age.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar MT735 specifications

Engine

Engine modelCaterpillar C9 inline-6 diesel
Displacement8.8 L (537 cu in)
Cylinders6
Bore x stroke112 x 149 mm (4.41 x 5.87 in)
Compression ratio16.0:1
Gross engine power175 kW (235 hp) at 2100 rpm
PTO power, rated138 kW (185 hp)
Drawbar power, rated133 kW (178 hp)
PTO power, test150-161 kW (201-216 hp); figure varies across test results.
Drawbar power, testabout 120 kW (160 hp)
EmissionsNot published for this generation. This engine predates the Tier III ACERT-rated C9 used in the later MT700C-series tractors and is not Tier III certified.

Weights

Operating weight, base12,784 kg (28,185 lb)
Operating weight, ballasted (max)about 15,000 kg (33,070 lb) with full ballast; treat as approximate, varies by configuration
Ground pressureNot published for this model

Dimensions

Wheelbase (Mobil-trac)2438 mm (96 in)
Track gauge, standard1524-2235 mm (60-88 in), infinitely adjustable
Track gauge, wide2032-3048 mm (80-120 in), infinitely adjustable
Track gauge, ultra-wide3048-4064 mm (120-160 in), infinitely adjustable
Overall length, width, height, ground clearanceNot published in available dealer literature for this generation - verify with your dealer or the operator's manual

Performance

TransmissionPowershift, 16 forward x 4 reverse; 30-speed creeper transmission optional
Maximum travel speed39.6-40 km/h (24.6-25 mph); figure varies slightly by test/configuration.
SteeringElectro-hydraulic differential steering, crawler-track drive
BrakesWet-disc service brakes
Rear PTOIndependent, 1000 rpm, 1-3/4 in shaft
Drawbar pull, test (max)about 11,884 kg (26,200 lb) recorded in factory test data
3-point hitch lift capacityCategory III, 7,257 kg (16,000 lb)

Service capacities (summary)

Fuel tank, standard447 L (118 US gal)
Fuel tank, optionalup to 787 L (208 US gal), depending on rear-axle/gauge configuration
Hydraulic system flow164.6 L/min (43.5 gpm) standard pump, 200 bar (2900 psi) max system pressure, 4 to 6 remote valves
Engine oil capacityNot published for this model - verify with your dealer or operator's manual
Cooling system capacityNot published for this model - verify with your dealer or operator's manual

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

MT735 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not published in the accessible service literature for this exact tractor. Engine is the Caterpillar 8.8 L (537 cu in) turbocharged diesel inline-six (112 x 149 mm bore/stroke, 16.0:1 compression, rated 2100 rpm, 235 hp gross) — confirm sump volume against the dipstick or dealer parts book.Cat DEO (Diesel Engine Oil). Select viscosity grade by ambient temperature per the standard Caterpillar diesel engine oil cold-weather chart; heavier multigrade for warm climates, lighter multigrade (e.g. synthetic cold-weather blend) for sustained sub-freezing starts.
Cooling systemNot published in the accessible service literature for this model. Confirm with a dealer or against the radiator/surge-tank fill marks.Cat ELC (Extended Life Coolant) or an ELC-compatible extended-life glycol coolant/water mix, per standard Caterpillar diesel cooling-system practice for this engine family.
Fuel tank118 US gal (446.6 L) on the standard 88 in rear-axle/track-spacing configuration. Wider-gauge axle options (120 in / 160 in) carry a larger 178 US gal (673.7 L) tank, with a 208 US gal (787.3 L) tank listed as optional. A conflicting 91 US gal (345 L) figure also appears for the shared tank across this platform; capacity varies by rear-axle/track configuration — confirm against the fill-cap or tank decal on the specific unit.
Transmission (16-speed powershift, 30-speed creeper option)Not published in the accessible service literature. On this tractor family the powershift transmission shares its oil circuit with the hydraulic system and final drives rather than carrying an isolated sump; confirm total system fill with the dealer.Cat TDTO (Transmission/Drive Train Oil) — the multi-compartment fluid Caterpillar specifies to cover powershift transmission, final drive, and hydraulic service together on this class of machine, reducing the number of distinct oils carried.
Hydraulic system (implement circuit + track-tension accumulator)Reservoir volume not published in the accessible service literature. System operates at 2900 psi (200 bar) with 43.5 US gpm (164.6 L/min) total pump flow. The undercarriage track-tensioning cylinder is charged off this same implement hydraulic circuit rather than a separate reservoir; nitrogen accumulator precharge runs 2100-2300 psi.Cat TDTO, shared with the transmission and final drives on this tractor family. Caterpillar's fluid-compatibility guidance also lists Cat MTO (Multipurpose Tractor Oil) as an approved fluid for Cat/Challenger tractor axle and hydraulic service — use whichever grade is called out on the machine's fluid decal.
Final drives (each side)Not published in the accessible service literature for this model. Each final drive carries its own check/fill point even though the fluid type matches the transmission/hydraulic circuit.
Grease (specification only)Applied per the multi-point lubrication schedule, not a bulk fluid fill.Exact grade not confirmed for this model in the accessible service literature. Standard-era Caterpillar practice calls for an NLGI 2 multipurpose EP chassis grease on undercarriage and pivot points — confirm the specified grade on the machine's lubrication chart before use.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar MT735 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and coolant level before startup and top off as needed.
  • Drain water and sediment from the fuel-water separator.
  • Walk around the undercarriage and inspect both rubber belts for cuts, edge-cord exposure, and debris buildup.
  • Check the air cleaner restriction indicator and clear intake screens.
  • Weekly, grease steering and hitch pivot pins and check track tension/sag on both belts.
  • Inspect for fluid leaks at the final drives, hydraulic hoses, and engine compartment.
Every 250 h
  • Change engine oil and replace the oil filter on the C9 (standard-duty interval).
  • Pull an S·O·S engine oil sample before draining.
  • Grease all tri-bogie mid-roller and idler pivot points.
  • Check powershift transmission oil level and inspect for external leaks.
  • Inspect drive belts, hoses, and clamps for wear or chafing.
Every 500 h
  • Replace the fuel filter and prime the fuel system.
  • Replace the hydraulic system filter and check hydraulic oil level.
  • Check final drive oil level in both final drive housings.
  • Pull transmission and hydraulic oil samples under the S·O·S program.
  • Inspect the track tensioning cylinder and idler wheel seals for leakage.
Every 1,000 h
  • Change powershift transmission oil and replace the transmission filter.
  • Change oil in both final drive housings.
  • Sample engine coolant and verify condition and freeze/boil protection.
  • Check turbocharger shaft play and inspect intake/exhaust piping for leaks.
  • Inspect bogie wheel and idler wheel bearings for play or grease leakage.
Every 2,000 h
  • Check and adjust engine valve lash on the C9.
  • Inspect fuel injectors and the injection pump for wear or performance drift.
  • Inspect steering clutch/brake linkage and driveline couplings for wear.
  • Inspect rubber tracks for casing wear, belt stretch, and cord exposure.
  • Check alternator, starter, and wiring harness condition.
Every 4,000 h
  • Inspect track rollers, mid-rollers, and idler wheels; replace any worn beyond service limits.
  • Evaluate turbocharger condition for rebuild based on boost performance and oil-sample trends.
  • Re-torque undercarriage frame and axle mounting hardware.
  • Inspect drive sprockets for tooth wear and pitch stretch; replace if beyond limits.
Every 6,000 h
  • Drain and replace extended-life coolant (ELC) and flush the cooling system.
  • Perform a full engine condition inspection (injectors, turbocharger, water pump) based on hours or S·O·S trends.
  • Rebuild or replace rubber belt track assemblies once tread depth and cord condition reach retirement limits.
  • Overhaul the powershift transmission clutch packs and inspect the torque converter housing.

Servicing the MT735 beyond the schedule

Predictive Maintenance & Fluid Analysis

Run S·O·S sampling on the C9's engine oil, transmission/powershift oil, hydraulic oil, and coolant on every drain interval. Watch iron and copper trends in the powershift sample; on this platform they flag clutch pack wear before a shift quality complaint shows up. Track coolant nitrite/pH on the C9 to catch liner cavitation early, since a cracked wet liner is a costly surprise on this engine. Log fuel dilution on oil samples; a rising trend often traces to a leaking injector before it throws a fault.

Corrective & Common Repairs

Common MT735 failure points center on the Mobil-trac undercarriage: worn bogie wheel and idler bearings, track tension cylinder seal leaks, and belt edge-cord separation from field debris. On the powertrain, watch for powershift solenoid and clutch pack wear as hours climb past mid-life, along with final drive seal leaks at the drive sprockets. The C9's turbocharger and injectors are the typical engine-side wear items; boost loss or hard starting usually traces to one of those two before the long block itself.

Overhaul & Rebuild Points

Major overhaul work on the MT735 concentrates on the undercarriage and powertrain rather than the engine block, since the C9 is a comparatively durable design. Expect belt track replacement, idler and mid-roller wheel rebuilds, and drive sprocket segment renewal as the tractor pushes past mid-to-high hours. Powershift transmission rebuilds typically mean new clutch packs and seals; pull the unit for inspection once shift flare or slippage shows up on the monitor. Final drive housings warrant a teardown once gear noise or seal weeping appears.

Seasonal & Environment Servicing

Before spring fieldwork, inspect both rubber belts for winter-storage cracking and check track tension after cold soak, since rubber contracts and can read tight on the gauge. Clean chaff and residue from the engine compartment and radiator core after harvest to prevent trash fires and airflow restriction over winter storage. In freezing regions, verify coolant protection on the C9's cooling system and drain fuel-water separators more often, since ag diesel picks up more condensation through seasonal temperature swings than steady industrial duty.

MT735 common service parts

Part numberPart
1R-0762Filter As-FuelCheck fitment →
161-1705Sensor As-PressureCheck fitment →
1R-0716Filter As-Engine OilCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

MT735 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
E100Engine oil pressure below the normal operating range, sensed by the engine ECM.Low oil level, worn oil pump, restricted pickup screen, or a faulty oil pressure sensor/wiring.Stop and check oil level and condition first. Verify sensor wiring and connector, then confirm with a mechanical gauge before deeper dealer diagnosis.
E110Engine coolant temperature reading outside the normal range (running hot).Low coolant level, plugged radiator or screens, weak fan drive, or a faulty coolant temperature sensor.Check coolant level and radiator/screen condition, inspect the fan drive, then have the dealer scan the ECM if the warning returns.
E102Turbo boost (intake manifold) pressure out of the expected range for engine load.Dirty air filter, restricted or leaking intake piping, or a turbocharger/wastegate fault.Check and service the air filter, inspect intake hoses and clamps for leaks, then contact the dealer if the code persists.
E94Fuel filter/fuel supply pressure restriction detected by the engine ECM.Clogged fuel filter, low fuel level, water or debris in the fuel, or a weak transfer (priming) pump.Check fuel level, inspect and change the filter if due, verify the priming pump and its fuse, then contact the dealer.
E9131Electronic fault on an individual fuel injector circuit; companion codes cover each remaining cylinder on the inline diesel engine.Injector solenoid or wiring fault, corroded connector, or a failed injector.Inspect injector wiring and the connector, then have the dealer test and, if needed, replace the affected injector.
D142Clutch/inching-pedal top-point position sensor fault reported by the power-management controller.Misadjusted or failed inching-pedal position sensor, loose linkage, or a lost calibration.Inspect pedal linkage and sensor mounting, run the pedal calibration procedure if available, then contact the dealer; replacing the sensor can surface a related switch fault that also needs calibration.
D143Clutch/inching-pedal bottom-point (low) position sensor fault, paired with D142.Same root causes as D142: misadjusted or failed inching-pedal sensor or linkage.Inspect and recalibrate the inching-pedal sensor; if the fault will not clear, contact the dealer for the calibration procedure.
E9006Defective or interrupted CAN data-bus communication across the tractor's control network.Corroded or loose data-bus wiring/connectors, a damaged harness, or a failed module on the network.Check main harness connectors and grounds for corrosion or looseness, then have the dealer trace the CAN network.
E168Battery/charging system voltage outside the normal range.Loose or corroded battery terminals, a weak or failing battery, or an alternator/charging fault.Clean and tighten battery terminals, load-test the battery, then contact the dealer if voltage stays out of range.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

MT735 attachments & work tools

Rear three-point linkage (Category III)

Electronically controlled rear three-point linkage with integrated track-slip control, rated for roughly 7,257 kg (16,000 lb) of lift. Sized for Category III mounted tillage and other three-point implements built for this row-crop track-tractor class.

Rear quick-hitch coupler

A quick-hitch coupler for the Category III rear linkage is available across this tractor's platform (shared with its larger MT700-series siblings), letting mounted implements be picked up and dropped without manual pinning.

Rear PTO

Independent rear PTO runs at 1000 rpm through a 44 mm (1-3/4 in) spline shaft. Matches standard 1000-rpm PTO implements such as mower-conditioners, rotary cutters and balers sized for this power class.

Swinging drawbar

A swinging drawbar is standard equipment and is the primary hitch point for trailed implements such as chisel plows, disks, air seeders and grain carts, used alongside or instead of the three-point linkage.

Remote hydraulic valves / power-beyond circuit

Hydraulic circuit uses electronic spool valves, commonly 4 and expandable to 6 depending on configuration, with combined flow near 165 lpm (43.5 gpm) at about 200 bar (2,900 psi). Includes electronic power-beyond capability so trailed implements with their own remote electronic valves (planters, air carts) can draw off the tractor's circuit; implements needing power-beyond compatibility require this hydraulic arrangement rather than a basic open-center remote.

Front ballast / idler weights

Front track-frame idler weights of about 57 kg (125 lb) each can be stacked up to 24 total, or 12 per track, to counterbalance heavy rear-mounted or drawn implements. Unballasted front-to-rear weight bias runs roughly 60/40 and levels out once a loaded implement is hitched.

Track/undercarriage width options

Rubber track belts for this platform are offered in multiple widths, commonly around 460 mm, 635 mm and 760 mm (18 in, 25 in and 30 in), letting the tractor be matched to row spacing and flotation needs of different tillage and planting implements.

All MT735 assemblies by section

Every catalogued assembly group for the Caterpillar MT735. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
174-1590 Elbow Gp-Air Inlet
17***90Elbow Group-Air Inlet1
1U***46Sealant (For Locations A)0
20***60Elbow-Air Inlet1
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173-6107 Elbow Gp-Air Inlet
13***53Stud; (M8x1.25x82.75-mm)(M8x1.25x82.75-mm)8
17***07Elbow Group-Air Inlet1
18***71Elbow-Air Inlet1
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171-4687 Manifold Gp-Exhaust
11***15Stud-Taperlock; (M10x85-mm Oal)12
16***98Manifold-Exhaust2
16***11Gasket6
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165-4444 Manifold Gp-Exhaust
11***15Stud-Taperlock; (M10x85-mm Oal)12
16***98Manifold-Exhaust1
16***11Gasket6
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169-3121 Turbocharger Gp
16***21Turbocharger Group1
19***46Turbocharger Group1
1P***51Gasket; (Turbocharger)1
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206-2947 Turbocharger Gp
13***02Clamp As; (Turbine)(Turbine)1
16***63Clamp2
17***20Hose; (Wastegate)1
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191-5518 Turbocharger Gp
19***94Turbocharger Group1
19***18Turbocharger Group1
1P***51Gasket; (Turbocharger)1
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193-3346 Turbocharger Gp
13***02Clamp As; (Turbine)(Turbine)1
16***63Clamp2
17***91Hose; (Wastegate)1
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206-4013 Turbocharger Gp
1P***51Gasket; (Turbocharger)1
20***47Turbocharger Group1
20***13Turbocharger Group1
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191-5094 Turbocharger Gp
13***01Housing-Turbine1
13***02Clamp As; (Turbine)(Turbine)1
19***94Turbocharger Group1
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Basic Engine
164-6100 Camshaft Gp
10***94Plate-Thrust1
10***09Gear-Camshaft; (100-Teeth)1
16***00Camshaft Group1
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189-6308 Cover Gp-Cylinder Block
18***08Cover Group-Cylinder Block1
5F***81Gasket To Flywheel Housing Drain Tube Assembly1
5F***59Flange1
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183-3649 Cover Gp-Cylinder Block
18***49Cover Group-Cylinder Block; -Rear1
20***87Breather As; (Crankcase)1
21***10Gasket1
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216-3047 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
06***97Cap-Oil Filler; (Engine Oil)1
12***57Washer; (10.85x19.3x1.27-mm Thk)2
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118-1727 Cover Gp-Front Housing
11***27Cover Group-Front Housing; -Accessory Drive1
13***19Seal-Integral; (Integral)1
4W***26Cover1
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166-1775 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
12***57Washer; (10.85x19.3x1.27-mm Thk)2
13***22Stud2
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164-6490 Cover Gp-Valve Mechanism
16***90Cover Group-Valve Mechanism1
20***39Fastener Assem.9
21***01Seal-Bulk; (23-Dm)(Valve Mechanism Cover)0
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164-6148 Crankshaft Gp
15***39Bearing-Main; (Standard)7
16***47Crankshaft Assem.1
16***66Plate-Thrust2
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221-3248 Cylinder Block As
0L***26Plug -13mm(.512 In.) Outside Dia.2
17***54Bolt-Hex Head; (M16x160mm)14
20***05Bearing-Sleeve; (Camshaft)2
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204-9538 Cylinder Block As
0L***26Plug -13mm(.512 In.) Outside Dia.2
17***54Bolt-Hex Head; (M16x160mm)14
20***05Bearing-Sleeve; (Camshaft)2
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161-3406 Cylinder Block Gp
0S***19Plug-Cup1
16***06Cylinder Block Group1
1W***07Sleeve2
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220-1952 Cylinder Block Gp
03***53Seal-O-Ring; (08.92mm Id)1
16***24Seal-Liner6
19***62Liner-Cylinder Block6
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204-9539 Cylinder Block Gp
03***53Seal-O-Ring; (08.92mm Id)1
16***24Seal-Liner6
19***62Liner-Cylinder Block6
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201-2180 Cylinder Head As
17***88Seat-Valve12
17***90Seat-Valve12
17***37Sleeve-Injector6
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210-5985 Cylinder Head As
17***88Seat-Valve12
17***90Seat-Valve12
21***85Cylinder Head As1
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210-5987 Cylinder Head Gp
16***71Fastener Group-Cylinder Head26
18***15Gasket Assem.1
21***84Cylinder Head Group1
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161-3405 Cylinder Head Gp
16***05Cylinder Head Group1
16***71Fastener Group-Cylinder Head26
18***15Gasket Assem.1
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210-5984 Cylinder Head Gp
15***06Seal-O-Ring; (11.89mm Id)5
16***42Valve; (Intake)12
16***44Guide-Valve24
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201-2181 Cylinder Head Gp
03***53Seal-O-Ring; (08.92mm Id)6
15***06Seal-O-Ring; (11.89mm Id)5
16***42Valve; (Intake)12
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169-3539 Damper & Pulley Gp
15***36Pulley-Crankshaft; (8-Groove)1
16***39Damper & Pulley Group1
20***19Damper As1
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192-3833 Damper & Pulley Gp
15***36Pulley-Crankshaft; (8-Groove)1
16***21Damper Assem.1
19***33Damper & Pulley Group1
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202-0103 Drain Gp-Engine Oil
20***03Drain Group-Engine Oil1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
6V***38Valve-Shutoff; (Engine Oil Pan Drain)1
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202-2025 Drive Gp-Fan
10***26Retainer-Bearing1
11***38Plate; (Thrust)1
12***56Shaft-Fan1
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167-0171 Fastener Gp-Cylinder Head
16***71Fastener Group-Cylinder Head1
18***63Bolt; (M16x2x180-mm)1
9X***68Washer; (17.5x30x3.5-mm Thk)1
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169-3106 Fastener Gp-Engine
16***06Fastener Group-Engine1
4K***90Washer; (8.6x17.3x1.6-mm Thk)6
6V***19Bolt; (M8x1.25x40-mm)6
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117-2794 Fastener Gp-Flywheel
11***94Fastener Group-Flywheel; (Flywheel)1
5P***47Washer (Bracket To Valve Support)8
9X***21Bolt; (Locking) (M16x2.0x45mm)8
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166-1788 Fastener Gp-Front Housing
16***88Fastener Group-Front Housing1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)5
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)1
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116-4556 Fastener Gp-Front Housing
11***56Fastener Group-Front Housing; (Housing)1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)6
6V***36Bolt; (M12x1.75x70-mm)6
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173-7123 Fastener Gp-Front Housing
17***23Fastener Group-Front Housing1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)4
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)1
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201-5534 Flywheel Gp
15***05Pulley-Rear1
16***87Gear-Flywheel; (134-Teeth)(Id 405.14mm)1
17***86Bolt; (M16x2x115-mm)8
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171-4684 Flywheel Gp
15***05Pulley-Rear1
16***56Flywheel As1
16***87Gear-Flywheel; (134-Teeth)(Id 405.14mm)1
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145-9112 Flywheel Gp
14***53Flywheel As1
14***12Flywheel Group1
4N***14Gear; (113-Teeth)(Flywheel Starter)1
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155-7918 Gear Gp-Front
11***69Plate-Thrust1
11***72Bearing1
11***19Plate-Retaining1
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155-7935 Housing Gp-Flywheel
06***55Seal-O-Ring (Id=47.22mm)1
15***35Housing Group-Flywheel1
1P***69Plug-Seal; (Flywheel Housing Drain)3
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165-4446 Housing Gp-Front
16***46Housing Group-Front1
1U***46Sealant (For Locations A)0
23***16Housing-Front1
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193-3293 Lifting Gp-Engine
19***93Lifting Group-Engine1
19***94Plate-Lift Eye1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)3
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169-3113 Lifting Gp-Engine
16***85Plate-Lifting; (Rear)1
16***13Lifting Group-Engine1
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)3
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187-3884 Mounting Gp-Fan Drive
18***84Mounting Group-Fan Drive1
18***87Support As-Fan1
18***56Block1
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187-3076 Pan Gp-Oil
18***85Pan-Oil; (Engine Oil)1
18***76Pan Group-Oil; -Engine1
19***14Gasket-Oil Pan; (Engine)1
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188-9141 Piston & Rod Gp
15***51Skirt-Piston1
16***72Bearing-Connecting Rod1
16***97Bolt2
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177-7878 Piston Gp
17***78Piston Group1
18***41Piston & Rod Group6
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169-3105 Plug Gp-Engine
16***05Plug Group-Engine1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)2
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206-6437 Plug Gp-Engine
20***37Plug Group-Engine1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)2
5P***17Adapter- To Logic Valve 1u***591
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7e-2313 Drain Gp-Engine Oil
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
7E***13Plug Group-Oil Pan1
9X***30Plug-Drain; (Magnetic)(Engine Oil Pan)1
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193-1726 Pulley Gp
10***26Retainer-Bearing1
11***38Plate; (Thrust)1
12***56Shaft-Fan1
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175-3223 Pulley As-Idler
12***90Bolt; (M10x1.5)1
12***91Cover-Dust1
12***92Pulley As-Idler; (8-Groove)1
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213-9320 Rocker Arm Gp -Exhaust
16***47Rocker Arm As1
18***65Screw-Adjustment; (M10x1.5-Thd)1
21***20Rocker Arm Group; -Exhaust1
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213-9321 Rocker Arm Gp -Intake
16***49Rocker Arm As1
18***65Screw-Adjustment; (M10x1.5-Thd)1
21***21Rocker Arm Group; -Intake1
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178-3899 Seal Gp-Crankshaft
11***21Seal Group-Crankshaft; (Front)1
17***99Seal Group-Crankshaft1
18***61Seal Group-Crankshaft; (Rear)1
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171-4685 Support Gp-Engine
16***06Support-Rear1
17***85Support Group-Engine1
1U***46Sealant (For Locations A)0
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185-5334 Support Gp-Engine
18***34Support Group-Engine; -Front1
20***44Support-Engine2
6V***44Bolt; (M16x2.0x35mm)4
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215-9571 Valve Mechanism Gp
16***45Shaft As-Rocker Arm1
16***59Spring6
16***69Stand; (End)2
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155-7927 Valve Mechanism Gp
13***79Rod-Valve Push; (Valve Push)12
15***27Valve Mechanism Group1
16***37Lifter As-Valve12
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163-2450 Valve Mechanism Gp
16***94Insert-Rocker Arm2
16***45Shaft As-Rocker Arm1
16***46Rocker Arm Group; (Exhaust)6
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Cooling System
188-3826 Cooler Gp-Engine Oil
18***26Cooler Group-Engine Oil1
20***93Gasket1
23***56Core As-Oil Cooler; (Engine)1
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187-3066 Cover Gp-Water Outlet
18***07Seal-Integral1
18***36Cover1
18***66Cover Group-Water Outlet1
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165-4461 Lines Gp-Water
14***11Plug Group2
16***61Lines Group-Water; -Water Temperature Regulator1
16***24Hose1
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208-0440 Lines Gp-Water
16***24Hose1
19***57Gasket; (Water Regulator Housing)(Temperature)1
20***40Lines Group-Water; -Water Temperature Regulator1
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205-4013 Plug Gp-Water Lines
20***13Plug Group-Water Lines; -Coolant1
20***34Plug-Cup; (73.38-mm Dia)2
7L***56Plug-Cup; (67.03-mm Dia)2
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208-0333 Pump Gp-Water
20***32Pump Group-Water1
20***33Pump Group-Water1
2M***53Seal--To Seal Brake Housing To Main Housing1
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208-0332 Pump Gp-Water
14***88Seal As; (Water Pump)1
17***44Cover1
17***52Shaft As1
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165-4478 Pump Gp-Water
16***78Pump Group-Water1
18***82Pump Group-Water1
2M***53Seal--To Seal Brake Housing To Main Housing1
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187-8982 Pump Gp-Water
06***69Stem1
14***88Seal As; (Water Pump)1
17***44Cover1
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Electrical And Starting System
188-3506 Alternator Gp-Charging
11***79Alternator Group-Charging1
12***40Support-Alternator1
13***82Support-Alternator1
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117-1379 Alternator Gp-Charging
03***12Screw-Forming; (10-24x0.5-In)3
10***86Stator As-Alternator1
11***79Alternator Group-Charging1
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208-2385 Connection Gp-Electrical
10***29Stud; (M10x1.5-Thd)1
10***03Cap; (Stud Protector)1
20***85Connection Group-Electrical1
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206-6446 Connection Gp-Electrical
20***46Connection Group-Electrical; -Air Inlet Heater1
20***96Cable As1
3T***88Terminal-Ring; (4-Ga, 7/16-In Screw)1
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180-6004 Connection Gp-Electrical
10***29Stud; (M10x1.5-Thd)1
10***03Cap; (Stud Protector)1
18***04Connection Group-Electrical1
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165-4468 Control & Mtg Gp-Engine Elek
10***28Spacer-Special; (12.7x26x28.7-mm Thk)2
16***68Control & Mtg Group-Engine Elek1
16***11Spacer2
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196-4173 Control Gp-Engine Electronic
19***72Control Group-Engine Electronic1
19***73Control Group-Engine Electronic1
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196-4172 Control Gp-Engine Electronic
18***72Screw-Pan Head; (No 8-32x9.52-mm)(Wax Coated)1
19***72Control Group-Engine Electronic1
7X***15Strap; (Grounding)1
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201-0194 Heater Gp-Air Inlet
19***59Heater As-Air Inlet1
1U***46Sealant (For Locations A)0
20***94Heater Group-Air Inlet1
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205-6289 Heater Gp-Jacket Water
18***36Cord As; -Jacket Water Heater1
20***89Heater Group-Jacket Water1
20***34Plug-Cup; (73.38-mm Dia)2
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4p-1479 Heater Gp-Starting Aid
15***11Heater As; (Starting Aid)1
1U***46Sealant (For Locations A)0
4P***79Heater Group-Starting Aid; -Air Inlet Heater1
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177-9816 Mounting Gp-Solenoid
17***16Mounting Group-Solenoid; -Starting Aid1
19***85Bracket1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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165-4469 Sensor Gp-Engine
11***85Seal-O-Ring; (13.94mm Id)2
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)2
13***67Seal-O-Ring1
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169-3300 Sensor Gp-Speed -Timing
16***00Sensor Group-Speed; -Engine Timing1
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130-9811 Sensor Gp-Temperature
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
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191-6587 Sensor Gp-Temperature -Engine Oil
15***43Sleeve; (2.8-Dm)0
15***61Wedge-Plug Lock; (2-Pin)1
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
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101-8936 Starting Motor Gp-Electric
10***36Starting Motor Group-Electric1
15***25Gasket1
20***24Starting Motor Group-Electric1
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207-1524 Starting Motor Gp-Electric
03***23Bolt; (1/4-28x1-In)5
20***89Kit-Solenoid; (12-Volt)(Starting Motor)1
20***24Starting Motor Group-Electric1
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175-2303 Switch Gp-Magnetic -Air Inlet Heater
01***80Lockwasher2
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
17***03Switch Group-Magnetic; -Air Inlet Heater1
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209-1953 Wiring Gp-Electronic Control
00***35Protector1
10***20Plug As-Connector; (2-Pin)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
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188-9869 Wiring Gp-Electronic Control
00***35Protector1
01***80Lockwasher2
10***20Plug As-Connector; (2-Pin)1
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Engine Arrangement
177-1414 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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194-4160 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4958 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4956 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4954 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1420 Engine Ar
10***36Starting Motor Group-Electric1
11***56Fastener Group-Front Housing; (Housing)1
11***94Fastener Group-Flywheel; (Flywheel)1
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177-1418 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1416 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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179-4952 Engine Ar
11***56Fastener Group-Front Housing; (Housing)1
11***27Cover Group-Front Housing; -Accessory Drive1
16***90Cover Group-Valve Mechanism1
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177-1417 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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177-1415 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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194-4161 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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177-1421 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***05Cylinder Head Group1
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177-1419 Engine Ar-Core
15***18Gear Group-Front1
15***27Valve Mechanism Group1
16***06Cylinder Block Group1
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Frame And Body
206-5947 Mounting Gp -Solenoid
20***46Bracket1
20***47Mounting Group; -Solenoid1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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Fuel System
236-0962 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)1
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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217-2570 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)1
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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204-7454 Lines Gp-Fuel
03***42Elbow Hose Assembly To1
03***47Elbow-Filtered Fuel From Based Assembly3
03***55Tee-Flared1
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189-3803 Lines Gp-Fuel Filter
00***15Insert1
03***42Elbow Hose Assembly To1
03***47Elbow-Filtered Fuel From Based Assembly1
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172-5780 Pump Gp-Unit Injection
17***80Pump Group-Unit Injection1
23***51Bolt-Socket Head; (M8x1.25x65-mm)2
23***62Injector Group-Fuel1
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166-1759 Pump Gp-Unit Injection
16***59Pump Group-Unit Injection1
17***80Pump Group-Unit Injection6
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165-4450 Pump Gp-Unit Injector Hyd
03***50Elbow (Check Valve Drain Tube)1
15***06Seal-O-Ring; (11.89mm Id)3
15***07Seal-O-Ring2
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204-4944 Pump Gp-Unit Injector Hyd
20***44Pump Group-Unit Injector Hydraulic1
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Lubrication System
183-3700 Filter Gp-Engine Oil
03***53Seal-O-Ring; (08.92mm Id)1
18***56Base As-Oil Filter1
18***00Filter Group-Engine Oil1
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206-6441 Filter Gp-Engine Oil
1R***16Filter As-Engine Oil; (Standard Efficiency)1
20***62Seal1
20***41Filter Group-Engine Oil1
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187-3077 Fumes Disposal Gp
18***77Fumes Disposal Group1
19***31Bracket1
19***10Hose-Fumes Disposal1
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201-5535 Fumes Disposal Gp
12***71Clamp-Hose1
1D***64Spacer; (15.8x21.34x25-mm Thk)1
20***35Fumes Disposal Group1
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187-0710 Gauge Gp-Oil Level (Dipstick)
18***10Gauge Group-Oil Level (Dipstick); -Engine1
18***16Tube As-Guide; (Rh)1
19***33Gauge-Oil Level; (Dipstick, Engine)1
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176-5328 Gauge Gp-Oil Level (Dipstick)
17***28Gauge Group-Oil Level (Dipstick); -Engine1
18***14Gauge-Oil Level; (Dipstick, Engine)1
18***16Tube As-Guide; (Rh)1
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192-2833 Lines Gp-Engine Oil
03***34Seal-O-Ring1
19***33Lines Group-Engine Oil1
19***52Gasket1
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188-3028 Lines Gp-Engine Oil
16***80Tube As1
18***28Lines Group-Engine Oil1
19***74Elbow-Outlet1
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165-4465 Lines Gp-Turbocharger Oil
16***65Lines Group-Turbocharger Oil1
16***66Tube As1
18***98Connector As1
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188-8840 Lines Gp-Turbocharger Oil
18***99Connector As1
18***40Lines Group-Turbocharger Oil1
18***41Hose As1
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195-8098 Pump Gp-Engine Oil
19***98Pump Group-Engine Oil; (Engine Oil)1
21***22Pump As-Engine Oil1
21***46Gerotor Pump Group1
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Operator Station
188-3507 Compressor Gp-Refrigerant
12***37Support-Compressor1
18***07Compressor Group-Refrigerant1
2Y***29Nut-Hard; (M10 X 1.5)2
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MT735 serial number reference

The PIN plate sits on the main tractor frame at the front left side, near the front idler/equalizer area. Read it as a 3-character prefix (letters) followed by a numeric sequence number; the prefix identifies the model/build series and the sequence number pins down the individual unit and approximate build date within that run.

PrefixIdentifies
AKNMT735 rubber-track Challenger, full production run (2002-2004 model years, all configurations)

Frequently asked questions

What engine does the Caterpillar MT735 use?

The MT735 runs a Caterpillar C9, an 8.8 L inline-six turbodiesel, rated at 235 hp gross with 185 PTO hp and 178 hp drawbar. It pairs with a 16-speed powershift transmission, with a 30-speed creeper transmission available as an option.

What is the operating weight of the MT735?

Operating weight runs around 12,784 kg (28,185 lb), varying with ballast, track width, and attached implements or work tools.

What replaced the Caterpillar MT735?

No direct successor exists in the MT735's own numbering. Its larger A-series stablemates (MT745, MT755, MT765) continued on into "B" updates, but Caterpillar never released an MT735B; the smallest A-series model was discontinued rather than replaced one-for-one. The Challenger/AGCO lineup carried the MT700 nameplate forward into later B/C/D-series tractors with AGCO Power engines at substantially higher horsepower, occupying the same market segment without being a direct MT735 replacement.

What MT735 owners discuss

What's the real-world reliability of the Cat C9 engine in the MT735?
Long-run owners describe the C9 as a strong-pulling, low-drama engine that keeps working past 5,000 to 8,000-plus hours with routine oil and filter service. Most report replacing only belts, an idler, and tracks over that span, not engine internals. The one recurring engine flag on this HEUI-injected C9 is fuel working into the crankcase oil over time, usually traced to injector O-rings/seals or the fuel transfer pump shaft seal rather than outright injector failure. Watch for a rising oil level or a diesel smell on the dipstick and pull the injectors before it washes down cylinder walls. Have your dealer verify the source of any oil dilution before returning the engine to full load.
How does the 16-speed powershift transmission hold up, and what do owners do wrong with it?
The Cat 16-speed full powershift (30-speed with the creeper option) is built heavier than the loads it usually sees and regularly runs past 20,000 hours before needing an overhaul. The most common owner-caused problem is using the inching pedal like a clutch pedal in the field. It's meant only for slow, controlled hookups, and riding it under load glazes and overheats the clutch packs. Change transmission oil on schedule, roughly every 1,000 hours, and have the control system recalibrated with dealer software every time oil is changed. Skipping recalibration is a common reason shifting turns harsh or mistimed afterward. Have your dealer verify clutch pack condition if the transmission has a history of inching-pedal use under load.
What hydraulic quirks are specific to these early A-series machines?
Factory hydraulic flow on the MT735 is rated around 165 L/min (43.5 gpm) at roughly 200 bar (2,900 psi). Flow capacity climbed a lot across the platform's life. Operators moving from this early A-series machine to a later Challenger track tractor consistently note the newer machines handle high-demand implements, like air carts and wide planters, with less oil-temperature rise than the earlier pump and reservoir setup. If you're running big-flow implements on an A-series machine, plan on extra cooler capacity or confirm the pump has already been upgraded from stock.
What track and undercarriage wear patterns should I expect to manage?
A set of rubber tracks typically lasts roughly 2,000 to 4,000 hours, varying a lot with soil abrasiveness and how much road transport the machine sees. Check guide lugs and the underside of the belt at each inspection. Wear concentrated on one side of the guide lugs points to an alignment problem, and wear on the belt underside or lug faces usually traces back to worn mid-rollers. Mid-rollers wearing into a slight dome shape is normal. Flat spots, edge cuts, or bare patches down to the steel carcass mean replace before the belt itself gets damaged. Keep onboard tanks empty for road travel when you can, or slow down with full tanks. Running loaded at transport speed builds heat in the tracks fast.
Are there any known final-drive or driveline weak points on the MT735?
Early production of this platform carried final drives with narrower bearing spacing than what came later, and that spacing has been linked to bearing failures under sustained heavy mounted-implement loads. Wider final drives addressed this on later-built machines. On an early unit, feel and listen for play or noise from both final drives during a test run under load, and check the rear driveline reaction-arm oil level and seals. That housing runs a small reservoir, and a leak there can go unnoticed until the bearings inside are damaged. Have your dealer verify final drive bearing condition before putting the tractor back into heavy pulling duty.
What electrical or sensor issues come up most on these tractors?
The transmission's electronic controls need recalibrating with dealer diagnostic software any time the transmission oil is changed or a related sensor is disturbed. Skip that step and you can get erratic shift quality or a stored fault code that isn't actually a mechanical problem. Beyond that, most electrical complaints on a machine this age come down to corroded or loose connector pins and chafed harness sections causing intermittent gauge or sensor readings, not one single known failure unique to this model. Clean and reseat connectors and check grounds before replacing a sensor or module.
What should I check before buying a used MT735?
Ask for maintenance records first. Engines and transmissions in this family routinely reach 10,000-plus hours under sensible ownership, and a machine that's passed through only one or two owners tends to show less abuse than the hour meter alone suggests. On the walk-around, check guide-lug wear and mid-roller shape on both tracks, look for oil weeping around the final drives and the rear driveline reaction-arm seals, and run the transmission through its full range checking for clean shifts without hunting or clunking. Check hydraulic oil for a milky or burnt smell, and start the engine cold if you can. White or blue exhaust smoke on startup that doesn't clear points to injector or ring wear you'll need to budget for. These machines are now 20-plus years old, so have your dealer verify final drive bearing condition, transmission calibration status, and engine blow-by and compression before you commit to a purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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