Caterpillar HH55
Caterpillarforest productsharvester head

Caterpillar HH55

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar HH55 is a boom-mounted harvester head built for felling, delimbing, and bucking timber in mechanized cut-to-length harvesting. It attaches to the carrier boom tip through a hydraulic rotator and draws all of its power for the saw, feed rollers, delimb knives, and rotation from the host carrier's own hydraulic circuit; the head has no engine, fuel system, or cooling system of its own. It is built to work on Cat 550/570/580 track harvester carriers, comparable wheel-harvester carriers, and excavator-base carriers set up for harvesting. An optional CABS (Computer Aided Bucking System) electronic control uses a measuring wheel and length sensor to size each stem and help optimize cut length and delimb knife clamping pressure automatically; heads built with this option carry a different serial prefix than the base head.

The HH55 sits in the middle of Caterpillar's HH45/HH55/HH65/HH75 harvester head line, sized above the lighter HH45 used on smaller thinning-focused carriers and below the larger HH65/HH75 heads built for bigger stems. All four share a common design and service platform, so wear parts, rotator layout, and hydraulic architecture carry across the family even as feed and delimb capacity scales up with size. In the used and parts market, a head like the HH55 is judged less on total hours and more on the condition of the rotator, hoses, and feed roller arm pivots, since those components see the heaviest cyclical loading on every grip-cut-rotate cycle. With no engine or driveline to wear out, most of the head's resale and repair economics come down to saw and chain condition, delimb knife wear, and how well the hydraulic hose routing at the head has been kept up.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar HH55 maintenance schedule

Service intervalTasks
Every 10 h
  • Check saw chain tension and top off the chain lubricant tank on the head.
  • Inspect the guide bar for wear and confirm the roller nose is getting lubricant.
  • Wipe bark, resin, or ice buildup off the measuring wheel(s) and sensor contact area.
  • Visually check hydraulic hoses at the head for chafing, twisting, or seepage from the day's grip-cut-rotate cycles.
  • Look over delimb knife edges for nicks or rounding before the next shift.
Every 50 h
  • Grease feed roller arm pivot points and confirm lubricant reaches both arms evenly.
  • Check for a blocked metering point if one feed roller arm runs dry while the other shows oil at the pivot.
  • Inspect rotator hose routing for twist or rubbing at full-turn positions and correct if found.
  • Check delimb knife bevel angle and touch up the edge if it has started to round over.
  • Confirm the measuring wheel holds firm contact against the stem under normal feed pressure.
Every 250 h
  • Sharpen or replace delimb knives once bevel wear passes a clean edge.
  • Check feed roller arm pivot pins and bushings for play against the cam curve.
  • Inspect the rotator mounting for excess play and check rotator hose fittings for seepage.
  • Run a known log sample through the diameter/length measuring system and recalibrate if it has drifted.
  • Inspect guide bar rails and nose sprocket for uneven wear; rotate or replace the bar as needed.
Every 500 h
  • Replace the saw chain and inspect the guide bar for straightness and rail wear beyond service limits.
  • Inspect hydraulic hoses from the boom tip to the head, including rotator swivel fittings, for age-related cracking.
  • Recalibrate the CABS diameter/length measuring system after any roller, knife, or measuring-wheel work done since the last calibration.
  • Check feed roller tires or spikes for even wear and equal grip pressure side to side.
Every 1,000 h
  • Check delimb and feed circuit hydraulic pressures against factory setting and adjust as needed.
  • Pull a hydraulic oil sample from the carrier circuit feeding the head for condition and cleanliness analysis.
  • Inspect the rotator seals and bearing surfaces and rebuild if play or leakage is found.
  • Fully inspect feed roller arm cam and pivot pin wear pattern.
  • On CABS-equipped heads, inspect wiring harness and connectors near the rotator for chafe damage.

Servicing the HH55 beyond the schedule

Predictive Maintenance & Fluid Analysis

The HH55 has no engine oil to sample, so predictive care centers on hydraulics. Pull periodic oil samples from the carrier circuit feeding the head and track particle counts instead of waiting for a hose or valve failure. Watch feed roller arm lubrication points for visible oil at the pivots; a dry pivot signals a blocked metering point. Track measuring accuracy over time; gradual drift usually means wheel slippage, bark buildup, or a worn knife/roller before it causes a bad bucking cut.

Corrective & Common Repairs

Most HH55 downtime traces to saw chain and guide bar wear, delimb knife edges going dull, or a hydraulic hose chafing through at the rotator from repeated grip-cut-rotate cycles. Replace the chain and inspect the bar rails before wear reaches the point of throwing chain. Resharpen delimb knives at the correct bevel angle rather than letting them round over, and avoid overheating the edge on the grinder. When a hose fails early, check routing for twist introduced at install rather than assuming a bad hose.

Overhaul & Rebuild Points

Rebuild attention on the HH55 concentrates on the rotator and the feed roller arm pivots. The rotator itself is generally reliable, but its mounting bushings and the hoses feeding it take the most cumulative flex fatigue on the head. At overhaul, check feed roller arm pivot pins and bushings for play against the cam curve specification, inspect the saw motor and drive for wear, and recalibrate the diameter/length measuring system any time a roller, knife, or measuring wheel is replaced.

Seasonal & Environment Servicing

Cold-weather starts call for warming hydraulic oil through low-load head functions before working the saw and feed rollers hard; thick cold oil slows cylinder response and can mask a real fault. Bark, resin, and ice buildup on the measuring wheel are common in wet and freezing conditions and will throw off diameter/length accuracy faster than normal wear; clean the wheel and recheck calibration more often through those seasons. Before winter storage, cycle the head with fresh oil and retract cylinders fully to protect exposed rod surfaces.

HH55 attachments & work tools

Carrier compatibility

The HH55 mounts as a dangle head on Cat 550/570/580 track harvester carriers and comparable wheel-harvester carriers, and it also fits excavator-base carriers set up for harvesting work. Boom hookup and hydraulic tie-in are matched to the specific carrier it is paired with, so exact carrier size class varies by configuration.

Rotator and boom linkage

A factory hydraulic rotator bolts to the head's mounting frame and connects to the carrier's boom-tip bracket, letting the head swing and self-level for felling and delimbing access. Caterpillar introduced an updated rotator design partway through the model's production run; both versions serve the same mounting function.

Saw bar and chain

The head runs a roller-nose guide bar with .404 in pitch harvester-style saw chain sized for its felling and bucking duty. Bar length is chosen per application and varies by configuration.

Diameter sensing configuration

The HH55 can be run with either one or two diameter sensors for stem-size measurement; in the single-sensor setup the second sensor position is simply left unused. This is a factory logic option rather than a mechanical change to the head.

All HH55 assemblies by section

Every catalogued assembly group for the Caterpillar HH55. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Electrical And Starting System
196-4826 Control Ar-Harvester Head -Cabsdos
19***26Control Ar-Harvester Head; -Cabsdos1
19***28Control Group-Harvester Head1
19***30Wiring Group-Harvester Head1
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196-1277 Control Ar-Harvester Head
19***77Control Ar-Harvester Head1
19***78Wiring Group-Harvester Head1
19***79Control Group-Harvester Head1
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196-4825 Control Ar-Harvester Head -Cabswin
19***25Control Ar-Harvester Head; -Cabswin1
19***27Control Group-Harvester Head1
19***30Wiring Group-Harvester Head1
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196-4827 Control Gp-Harvester Head
18***01Plate As1
19***19Box-Control Unit1
19***27Keyboard As1
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196-4828 Control Gp-Harvester Head
16***25Printer Group-Computer1
19***19Box-Control Unit1
19***33Harness As-Wiring; (Boom)1
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196-1279 Control Gp-Harvester Head
19***79Control Group-Harvester Head1
19***11Harness As-Monitor; (Control Unit)1
19***12Harness As-Monitor; (Analog Output Box)1
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198-1402 Module Gp-Monitor Keypad -Rh
09***78Screw; (Pan Head)2
19***69Cover-Front1
19***70Cover-Back1
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198-1403 Module Gp-Monitor Keypad
09***78Screw; (Pan Head)2
19***69Cover-Front1
19***70Cover-Back1
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198-3434 Printer Gp-Computer
19***34Printer Group-Computer1
19***35Printer Group-Portable1
19***52Case-Carrying1
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161-5225 Printer Gp-Computer
16***25Printer Group-Computer1
17***46Paper-Printer1
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198-7017 Sensor Gp-Position -Diameter
15***25Screw; (M3x45)3
15***12Sensor-Pulse; (Knife Position)1
15***60Bearing1
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196-1278 Wiring Gp-Harvester Head
10***01Kit; (Receptacle) (12-Pin) (Includes Receptacle As & Wedge)1
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)2
13***75Wedge-Receptacle Lock2
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196-4830 Wiring Gp-Harvester Head
16***85Washer2
16***18Bracket; (Keypad)4
16***66Handle2
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Hydraulic System
184-6473 Bearing Gp-Self-Aligning
18***73Bearing Group-Self-Aligning1
18***74Support-Bearing1
18***75Seal-Shaft1
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197-3217 Cover & Mtg Gp-Control Valve
15***85Washer; (M12)4
15***91Spacer2
15***92Spacer2
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195-9364 Cylinder & Lines Gp-Delimbing
15***85Fitting-Adapter4
15***95Fitting-Elbow2
15***24Hose As1
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195-9363 Cylinder & Lines Gp-Meas & Fdg
15***86Fitting1
15***95Fitting-Elbow2
15***98Junction Block1
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195-9362 Cylinder & Lines Gp-Saw
15***85Fitting-Adapter2
15***95Fitting-Elbow3
15***98Junction Block1
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228-3394 Cylinder Gp-Delimbing Knife
16***45Bearing2
21***83Kit-Seal; (Delimbing Knife Cylinder)1
22***21Piston1
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156-4145 Cylinder Gp-Delimbing Knife
15***45Cylinder Group-Delimbing Knife1
16***45Bearing2
16***55Kit-Seal1
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206-2001 Cylinder Gp-Delimbing Knife
16***45Bearing2
20***01Cylinder Group-Delimbing Knife1
21***13Kit-Seal; (Delimbing Knife Cylinder)1
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206-2004 Cylinder Gp-Feed Roller Arm
16***41Bearing2
20***04Cylinder Group-Feed Roller Arm1
21***86Kit-Seal; (Feed Roller Arm Cylinder)1
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156-3850 Cylinder Gp-Feed Roller Arm
15***50Cylinder Group-Feed Roller Arm1
16***41Bearing2
16***48Kit-Seal1
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206-2002 Cylinder Gp-Holding Arm
16***41Bearing2
20***02Cylinder Group-Holding Arm1
22***25Piston1
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156-4146 Cylinder Gp-Holding Arm
15***46Cylinder Group-Holding Arm1
16***41Bearing2
16***56Kit-Seal1
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156-3852 Cylinder Gp-Measuring Arm
15***52Cylinder Group-Measuring Arm1
16***42Bearing2
16***50Kit-Seal1
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206-4594 Cylinder Gp-Measuring Arm
09***52Ring2
16***42Bearing2
20***94Cylinder Group-Measuring Arm1
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156-1228 Cylinder Gp-Saw
15***28Cylinder Group-Saw1
16***52Kit-Seal1
6V***75Bearing2
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228-3397 Cylinder Gp-Saw
09***01Bolt-Socket Head; (M8x1.25x40-mm)1
21***85Kit-Seal; (Saw Cylinder)1
22***29Piston1
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206-2003 Cylinder Gp-Saw
20***03Cylinder Group-Saw1
21***85Kit-Seal; (Saw Cylinder)1
6V***75Bearing2
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206-2000 Cylinder Gp-Tilt
16***45Bearing2
20***00Cylinder Group-Tilt1
21***82Kit-Seal; (Tilt Cylinder)1
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156-4147 Cylinder Gp-Tilt
15***47Cylinder Group-Tilt1
16***45Bearing2
16***53Kit-Seal1
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208-2872 Guard Gp-Saw Motor
20***72Guard Group-Saw Motor1
20***73Guard; (Saw Motor)1
22***22Guard As1
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184-6467 Housing Gp-Motor
18***67Housing Group-Motor1
18***68Valve1
18***69Kit-Seal1
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194-7954 Hydraulic Ar
19***54Hydraulic Ar1
19***62Cylinder & Lines Group-Saw1
19***63Cylinder & Lines Group-Meas & Fdg1
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197-2070 Lines Gp-Hydraulic
14***25Connector As.1
14***51Elbow Group1
19***70Lines Group-Hydraulic1
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162-5645 Lubrication Ar -Saw & Feed Roller
15***96Tank & Lines Group-Lubrication1
15***48Pump Group-Lubrication1
16***45Lubrication Ar; -Saw & Feed Roller1
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165-4117 Motor Gp-Piston
10***58Cylinder Group-Piston1
16***97Seal-O-Ring2
16***17Motor Group-Piston1
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155-9923 Motor Gp-Saw
15***23Motor Group-Saw1
16***67Seal1
16***68Plug1
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183-3742 Pump Gp-Lubrication
15***95Strainer As1
15***79Gasket1
15***96Fitting1
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156-1248 Pump Gp-Lubrication
15***48Pump Group-Lubrication1
15***53Seal-Ring3
15***12Fitting1
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155-8796 Tank & Lines Gp-Lubrication
09***52Ring2
15***82Bolt-Socket Head; (M6x1x40-mm)8
15***96Tank & Lines Group-Lubrication1
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196-4833 Valve & Mtg Gp-Main Control
13***40Locknut; (M8x1.25-Thd)3
15***85Washer; (M12)2
15***98Washer; (M8x1.25-Thd)2
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224-7578 Valve & Mtg Gp-Main Control
13***40Locknut; (M8x1.25-Thd)3
15***40Washer; (M10)2
15***85Washer; (M12)2
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229-9785 Valve Gp-Bank 7
16***51Kit-Seal9
19***73Valve Group-Control; -Pump1
19***76Valve Group-Control; -Upper Delimbing Knife1
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214-3508 Valve Gp-Bank 8
16***51Kit-Seal9
19***73Valve Group-Control; -Pump1
19***74Valve Group-Control; -Saw1
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194-7118 Valve Gp-Bank 8
16***51Kit-Seal9
19***18Valve Group-Bank 81
19***73Valve Group-Control; -Pump1
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156-0285 Valve Gp-Breather
15***85Valve Group-Breather1
15***56Fitting1
16***86Breather1
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199-8074 Valve Gp-Control -Saw
16***84Spool As1
17***70Valve As-Line Relief1
17***76Valve Group-Pilot Relief1
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224-6026 Valve Gp-Control -Oil Manifold
19***07Valve Group-Pressure Reducing2
22***26Valve Group-Control; -Oil Manifold1
23***53Manifold1
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211-8770 Valve Gp-Control
16***07Valve Group-Solenoid; (Medium Pressure)1
16***84Spool As1
17***73Valve As-Line Relief1
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214-3506 Valve Gp-Control
16***84Spool As1
17***32Kit-Seal1
19***08Seal-O-Ring2
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199-8077 Valve Gp-Control -Roller Clamp
17***74Valve As-Line Relief1
17***75Valve As-Line Relief1
17***32Kit-Seal1
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199-8080 Valve Gp-Control -End Block
19***80Valve Group-Control; -End Block1
19***00Manifold1
19***07Valve Group-Pressure Reducing2
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199-8078 Valve Gp-Control -Lower Delimbing Knife
17***74Valve As-Line Relief1
17***80Valve As-Line Relief1
17***32Kit-Seal1
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199-8073 Valve Gp-Control -Pump
03***27Seal-O-Ring; (19.18mm Id)1
15***40Washer; (M10)2
19***73Valve Group-Control; -Pump1
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199-8076 Valve Gp-Control -Upper Delimbing Knife
17***73Valve As-Line Relief1
17***23Valve As-Line Relief1
17***32Kit-Seal1
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214-3505 Valve Gp-Control
16***84Spool As1
17***32Kit-Seal1
19***08Seal-O-Ring2
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199-8079 Valve Gp-Control -Tilt
16***41Spool As1
17***72Valve As-Line Relief1
17***74Valve As-Line Relief1
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199-8107 Valve Gp-Pressure Reducing
03***27Seal-O-Ring; (19.18mm Id)1
03***43Seal-O-Ring1
18***27Ring-Backup2
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214-3507 Valve Gp-Relief
19***06Valve Group-Relief2
21***18Manifold1
21***07Valve Group-Relief1
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Service Equipment And Supplies
169-2759 Film Gp
166-9181 Plate & Film Gp
13***76Film; (Warning) (Universal) (Lh Side Post Inside Cab)1
16***91Film-Identification; (Chain Oil)1
16***81Plate & Film Group1
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197-5088 Tool Gp-Hand
16***53Wrench-T-Handle; (6-mm Hex)1
16***56Hook As-Cleaning1
16***71Wrench-Spanner1
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Work Tools
155-9533 Arm Gp-Feed Roller -Rh
09***78Pin-Spring1
15***33Arm Group-Feed Roller; -Rh1
15***38Screw; (M5x0.8x10-mm)6
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155-9531 Arm Gp-Feed Roller -Lh
09***78Pin-Spring1
15***31Arm Group-Feed Roller; -Lh1
15***36Guide0
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198-3013 Arm Gp-Grapple
15***45Fitting-Grease0
15***86Arm As-Holding1
15***98Washer; (M8x1.25-Thd)2
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155-8781 Arm Gp-Measuring
08***73Screw-Countersink Head3
09***50Ring-Retaining1
13***40Locknut; (M8x1.25-Thd)1
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198-3006 Control Ar-Color Marking
18***56Control Group-Color Marking1
19***06Control Ar-Color Marking1
19***13Arm Group-Grapple1
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189-1956 Control Gp-Color Marking
09***49Bolt; (M8x1.25x40-mm)2
14***94Guard; (15-cm)0
15***71Kit-Connecting Plug; (4-Pin)1
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155-8800 Damper Gp-Harvester Head
15***00Damper Group-Harvester Head1
15***40Body-Damper1
15***41Pin As1
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189-5510 Damper Gp-Harvester Head
15***41Pin As1
15***43Washer1
15***44Nut1
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196-4835 Frame Ar-Harvester Head
15***83Yoke Group-Harvester Head1
16***81Plate & Film Group1
19***35Frame Ar-Harvester Head1
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197-4799 Frame Gp-Harvester Head
14***02Bolt-Socket Head; (M6x1x10-mm)8
15***40Washer; (M10)24
15***97Cam-Curve Right1
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197-4797 Frame Gp-Harvester Head
12***17Bolt-Socket Head; (M24x3x70-mm)2
13***40Locknut; (M8x1.25-Thd)1
15***45Fitting-Grease1
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194-8101 Head Ar-Harvester
15***80Roller Group-Feed; -Lh1
15***81Arm Group-Measuring1
15***00Damper Group-Harvester Head1
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156-5252 Holder Gp-Saw Bar
09***60Setscrew-Socket; (M6x1x6-mm)1
15***52Holder Group-Saw Bar1
15***53Kit-Pin; (Contains 10 Pieces)1
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228-3873 Housing Gp-Chain Tensioner
08***65Bolt; (M3x0.5x8-mm)2
09***19Ring-Retaining1
09***73Setscrew-Socket2
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219-2535 Measuring Ar-Harvester Head
21***34Measuring Ar-Harvester Head; (Field Installation)1
21***35Measuring Ar-Harvester Head1
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155-8780 Roller Gp-Feed -Lh
13***40Locknut; (M8x1.25-Thd)1
15***80Roller Group-Feed; -Lh1
15***31Arm Group-Feed Roller; -Lh1
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155-8803 Roller Gp-Feed -Rh
13***40Locknut; (M8x1.25-Thd)1
15***03Roller Group-Feed; -Rh1
15***33Arm Group-Feed Roller; -Rh1
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163-3978 Rotator Gp-Hydraulic
12***76Bolt; (M10x1.5x130-mm)10
15***42Plug2
15***59Spring12
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210-1506 Rotator Gp-Hydraulic
12***76Bolt; (M10x1.5x130-mm)10
15***42Plug2
15***59Spring12
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162-5698 Saw Ar-Chain
15***23Motor Group-Saw1
16***98Saw Ar-Chain1
18***59Saw Group-Chain1
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187-8459 Saw Gp-Chain
09***85Bolt-Socket Head; (M14x2x30-mm)2
09***87Bolt-Socket Head; (M14x2x45-mm)2
09***19Ring-Retaining1
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228-3874 Tensioner Gp-Chain
09***88Setscrew3
15***52Holder Group-Saw Bar2
15***81Kit-Seal1
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171-4339 Wheel Gp-Feed Roller -Lh
15***61Screw5
16***09Chain; (20m)0
16***32Wheel As1
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171-4338 Wheel Gp-Feed Roller -Rh
15***61Screw5
16***09Chain; (20m)0
16***32Wheel As1
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155-8783 Yoke Gp-Harvester Head
09***70Bolt-Socket Hd; (M12 X 1.75 X 45)4
09***28Ring-Retaining; (External)2
15***83Yoke Group-Harvester Head1
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HH55 serial number reference

The HH55 PIN plate is mounted on the harvester head frame itself, not on the carrier machine, since the head is a separate boom-mounted attachment with its own product identification. The plate shows a 3-character prefix followed by a sequential unit number; the prefix identifies the specific head configuration and production series, while the carrier (wheeled or tracked harvester) has its own separate PIN.

PrefixIdentifies
3MZBase HH55 harvester head, electrical system/schematic coverage (shared manual set with HH45 2JZ, HH65 4RZ, HH75 5WZ)
CFSHH55 harvester head with CABS (Computer Aided Bucking system) - electronic diameter/length measuring and bucking-optimization control

Frequently asked questions

What carrier does the HH55 mount on, and does it have its own engine?

The HH55 is a boom-mounted attachment, not a self-powered machine. It has no engine, fuel tank, or cooling system of its own; every hydraulic function on the head, including the saw, feed rollers, delimb knives, and rotation, runs off the host carrier's hydraulic circuit. It mounts through a hydraulic rotator to the boom tip of Cat 550/570/580 track harvester carriers, comparable wheel-harvester carriers, or an excavator-base carrier set up for harvesting.

What does CABS mean, and how do I tell a base head from a CABS head?

CABS stands for Computer Aided Bucking System, an electronic control that uses a measuring wheel and length sensor to size each stem and help optimize cut length and delimb knife clamping pressure. It is not a physical operator cab; the head has no cab of its own. On the HH45/HH55/HH65/HH75 family the serial prefix tells you which you have: a base HH55 carries the 3MZ prefix, while a CABS-equipped HH55 carries the CFS prefix.

Where does the HH55 sit in Caterpillar's harvester head lineup?

The HH55 is one of four sizes in Caterpillar's harvester head line, HH45, HH55, HH65, and HH75, positioned above the HH45 and below the HH65/HH75 for larger stem work. All four share a common design and service platform. Caterpillar's current production lineup for harvester heads has changed over time, so confirm present-day availability and any successor model with your Cat dealer.

What HH55 owners discuss

What wears fastest on the HH55 saw unit, and how should chain tension be kept?
Saw chain and guide bar are the highest-turnover wear items on a head this size. The saw motor is a low-speed, high-torque unit that only spins during the actual cut, so wear shows up mainly as chain stretch and drive-link wear from dirt and bark grit rather than heat. Chain tension should be checked and reset every shift instead of left to run loose, since the tensioning function only compensates within a narrow range before slack starts to affect cut quality and risks the chain jumping the bar nose. Bar-nose sprockets and guide rails need the same shift-level grease attention as any felling saw; skipping it wears the bar faster than it wears the chain.
How should the delimbing knives be maintained, and what is a common mistake?
A recurring mistake among harvester-head operators is treating delimb knife sharpening as lower priority than saw chain sharpening. Knife edges dull steadily from bark and grit contact, and many crews let them run well past the point where they should be touched up, which increases feed effort and tears bark instead of shearing it cleanly. A properly sharpened edge should feel sharp enough to catch a fingernail, with the inside face kept flat and the outside bevel held around 30-35 degrees depending on species. Knives should never be allowed to overheat during grinding, since that draws the temper and leaves the edge prone to chipping or cracking in use.
What feed roller issues come up on a head like the HH55?
Feed roller arms develop play at their pivot pins over time, and a worn pivot lets the roller ride unevenly on the stem, cutting grip and speeding up tread wear. Lubrication to the feed roller arms is metered, so a partially blocked or worn metering point can starve one arm while the others get normal flow, leaving a single roller wearing faster than the rest. Reduced traction from worn or glazed roller treads also feeds directly into measurement error, since the rollers drive the length-measuring wheel.
How reliable is the rotator, and what should be checked around it?
The rotator itself is a fairly simple hydraulic unit and is not usually the first thing to fail on a harvester head; hose wear around the rotator and head base draws more attention. Hoses at the head see rapid direction changes on every grip-cut-rotate cycle, and pressure spikes plus repeated flexing at boom pivots and clamp points shorten hose life faster than steady-duty hydraulics elsewhere on the carrier. Twisted routing at installation is a common cause of early hose failure, so hoses should lie flat without twist both at rest and through full rotation. A rotator that drifts out of position under load rather than holding it points to internal seal wear and is worth flagging for inspection.
How accurate is the diameter and length measuring system, and what throws it off?
Diameter and length measurement on a roller-feed harvester head depends on the measuring wheel keeping consistent contact and on the feed rollers not slipping against the stem. Wheel slippage, heavy branch stubs, and loose or flaking bark are the main sources of drift, and resin buildup or ice on the measuring wheel can shift diameter readings noticeably. Calibration should be checked against a known reference rather than trusted indefinitely, and it generally needs to be redone after any roller, knife, or measuring wheel service.
What are common maintenance mistakes beyond knife sharpening?
Letting hydraulic pressure settings go unchecked and skipping recalibration after service are the two other recurring mistakes. Delimb and feed pressures should be checked at least once a year, more often under heavy use, since pressure drift affects both wear rate and cut and delimb quality. Another common miss is greasing feed roller arm points on a fixed calendar schedule regardless of duty cycle rather than by actual use hours, which leaves a heavily used head under-lubricated between scheduled services. Because pressure settings affect both component wear and operator safety, have your dealer verify hydraulic pressures rather than resetting them by feel.
What should be checked when buying a used HH55?
Start with the feed rollers and their arm pivots: excess play, flat-spotted or torn treads, and any roller that feels different from the others under load all point to an unevenly worked head. Check delimb knife edges for remaining material and even wear across the cutting edge, since a heavily reground knife runs out of adjustment sooner. Inspect the saw bar and drive sprockets for wear grooves and confirm the chain holds tension through a full cut rather than just at rest. Cycle the rotator through full rotation checking for drift under load, and inspect hoses at the head for twist, abrasion, or soft spots from repeated flexing. Ask for the measurement calibration history and whether worn components were replaced as matched sets rather than mixed in piecemeal. Given the cost and safety stakes of hydraulic and structural wear items, have your dealer verify hydraulic pressures and structural condition before purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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