Caterpillar H35DS
Maintenance schedule, common problems & OEM parts breakdown
The Cat H35DS is a 150 ft-lb (approx. 203 J) impact-energy-class hydraulic breaker in Caterpillar's small hammer lineup, rated for up to 2,900 blows per minute with an adjustable impact rate down to about 800 bpm. Working weight with the standard tool and mounting bracket is about 103 kg (227 lb); some equipment catalogs round this to roughly 105 kg (231 lb) for the same size class. It is sized for 1.1-2.4 t (2,425-5,290 lb) carriers, with the Cat 301.4C, 301.6C, and 301.8C mini excavators as the factory-matched hosts. The "DS" designation marks the enclosed, sound-suppressed D-box housing generation, introduced around 2007 as part of a full small-hammer relaunch alongside the H45Ds; it followed the earlier CS (C-box) style open housing generation and was itself later succeeded by the current E-series (Es) hammers. Standard tool options are chisel, moil, spade (parallel or transverse), and compacting plate, letting one hammer body cover road work, demolition, and compaction jobs. Like every Cat hydraulic hammer, the H35DS carries no engine, transmission, undercarriage, fuel tank, or cooling system of its own; it runs entirely off the carrier excavator's hydraulic circuit, drawing 12-35 L/min (3.2-9.2 gpm) at 165 bar (2,393 psi).
The move from the earlier CS (C-box) open housing to the enclosed D-box design cut jobsite noise and did away with the bolted side plates and exposed tie rods that made older Cat hammers easier to damage and messier to service in the field. Recoil isolation and high- and low-pressure accumulators were added to protect the carrier's hydraulic system from shock loading, and Caterpillar cut the DS lineup's overall part count well below the generation it replaced, simplifying field rebuilds. For a used-equipment or parts buyer, that matters because the H35DS shares its power-cell architecture and much of its bushing, seal, and tool-retention hardware with its 45/55/65-size DS siblings, so wear parts come off a common size-class parts book rather than a one-off catalog. Because the design has no engine or electronics to fail, resale value tracks almost entirely to bushing and bore wear, housing condition, and accumulator health rather than powertrain hours, so a hands-on inspection tells you more than any hour meter.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar H35DS specifications
Weights
| Working weight (incl. standard tool and mounting bracket) | 103 kg (227 lb) per factory dimension chart; some equipment databases list approx. 105 kg (231 lb) for the same size class — treat as normal source-to-source rounding, not a separate configuration |
Dimensions
| Overall length, tool extended | approx. 842 mm (33.1 in) |
| Housing length, tool retracted | 621 mm (24.4 in) |
| Housing width | 280 mm (11.0 in) |
| Tool (chisel/moil) shank diameter | 40 mm (1.57 in) |
Performance
| Impact/blow energy class | 150 ft-lb class (approx. 203 J) |
| Impact rate | 800–2,900 blows/min, adjustable via the hammer's pressure-adjusting valve; 2,900 bpm is the top-end rate normally quoted for this size |
| Recommended carrier weight class | 1.1–2.4 t (2,425–5,290 lb); factory-matched Cat carriers are the 301.4C, 301.6C and 301.8C mini excavators |
| Hydraulic oil flow requirement | 12–35 L/min (3.2–9.2 gpm) |
| Hydraulic operating pressure | 165 bar (2,393 psi) |
| Standard tool options | chisel, moil, spade (parallel or transverse) and compacting plate, matched to job type (road building, demolition, compaction) |
Service capacities (summary)
| Hydraulic system | No dedicated reservoir on the tool itself — runs entirely off the carrier excavator's own hydraulic circuit, within the flow and pressure range listed under Performance. Engine oil, fuel tank and cooling system do not apply; this work tool has no engine of its own. |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
H35DS fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Tool / bushing grease point (hand grease gun or hammer/carrier auto-lube) | No fill-and-check reservoir capacity applies; grease to purge at the bushing/tool joint each interval. If equipped, verify hammer-mounted grease cartridge level or carrier-mounted auto-lube reservoir level per the gauge before operation. | Cat Hydraulic Hammer Paste (copper- and graphite-based formulation for wear protection under extreme heat) is Caterpillar's named lubricant for hammer tool-and-bushing service. Where paste is not on hand, an NLGI #2 lithium-complex grease carrying about 3% molybdenum disulfide (Cat Advanced 3Moly Grease), rated for roughly -20 to 40 C (-4 to 104 F) ambient, is the listed multipurpose stand-in. Apply with a hand grease gun to the fitting at least every 2 hours of hammer operation, shortening the interval in wet, abrasive, or submerged work, until grease purges visibly at the bushing. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar H35DS maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the H35DS beyond the schedule
Predictive Maintenance & Grease Monitoring
Since the H35DS has no engine oil to sample, the real predictive signal is grease consumption and purge quality at the tool bushing. Track how much Cat Hydraulic Hammer Paste or 3Moly grease purges at each 2-hour interval; a sudden drop signals a worn bushing bore or scored piston letting grease bypass. Watch the blow rate too: a rate creeping outside the 800-2,900 bpm range flags accumulator pre-charge loss or internal wear before a hard failure. Log tool retention pin play at every greasing to catch bushing wear early.
Corrective & Common Repairs
Most H35DS repairs trace to blank-firing, striking without tool-to-ground load, which drives the piston straight into the tool shank and scores bushings, retention pins, and the lower bushing bore. Field-replace worn or cracked retention pins and bushings as a set, not singly, to keep the tool aligned in the bore. Reseal a leaking cylinder or accumulator at the first sign of external weeping with a full hydraulic seal kit. Inspect the tool shank wear pattern at every swap; an off-center pattern means a bushing is already worn oversize.
Overhaul & Rebuild Points
A full rebuild centers on the power cell: strip the piston and cylinder, remachine or replace the bushings, and fit a complete seal kit rather than spot-sealing worn ones. Recheck and recharge the high- and low-pressure accumulators to factory nitrogen pre-charge as part of every rebuild; a flat accumulator reloads the carrier's pump and shortens the next power cell's life. Inspect the enclosed DS housing and mounting bracket for stress cracks around the recoil isolation mounts before returning the tool to service.
Seasonal & Environment Servicing
Cat's 3Moly grease is rated to about -20 to 40 C (-4 to 104 F); below that range it stiffens and stops purging properly, so cold-start jobs need a warm-up cycle and a fresh grease check before the first strike. In wet, submerged, or abrasive demolition and quarry work, shorten the 2-hour bushing greasing interval; water and grit wash lubricant out of the joint fast and accelerate bushing and pin wear. Wipe housing vents and the recoil isolation area clear of mud or debris that traps moisture against seals.
H35DS attachments & work tools
Carrier excavator compatibility
The H35DS is sized for the smallest mini-excavator class and is matched to the Cat 301.6C and 301.8C carriers (roughly 1.6-1.8 t machines). Later hammers in this same 35-size class carry a broader published carrier range near 2.5-6 t, so treat the carrier match as varying by hammer series and confirm against the current dealer sizing chart before ordering.
Hydraulic flow and pressure (hammer circuit)
Small hammers in this size class run on roughly 12-35 lpm (3-9 gpm) of carrier auxiliary flow with a minimum working pressure near 10 MPa (about 1450 psi); treat exact figures as varying by series/generation and verify against the carrier's own hammer-circuit setting sheet. The circuit must supply one-way (unidirectional) auxiliary flow to the hammer, not a bidirectional thumb-style circuit.
Auto shutoff (blank-fire protection)
The H-model small-hammer line, including the DS generation, includes an automatic shutoff that stops the piston cycling when the tool is not pressed against material. This guards against blank-fire damage and is a standard design feature of the line, not a separate ordered option.
High/low pressure accumulators
The DS-series power cell carries high- and low-pressure accumulators that dampen return-line pressure spikes and assist the piston power stroke, protecting the carrier's own hydraulic system from reflected shock loads. This is built into the tool itself rather than a field-installed carrier kit.
Tool bit options
Standard bit choices for this hammer size class are a moil point for general demolition and concrete breaking and a chisel for shearing, precise breaking work. A blunt/compacting-style tool is also offered in the size class for oversize boulder reduction and compaction, with bit choice driven by material and job type rather than a fixed factory configuration.
Mounting bracket and coupler system
The DS-series small hammer uses a flat-top mounting design on a common bolt/pin hole pattern shared across the H-model small-hammer sizes, letting it take either a pin-on top-mount bracket or a dedicated hammer quick coupler on the carrier stick. Tool retention at the front head uses a roll-pin style keeper with a lower tool bushing that can be rotated as it wears, a design carried across the H-model line.
Sound-suppressed DS housing
The 'DS' designation marks the enclosed, sound-suppressed housing generation of this size class: bolted side plates and exposed tie rods are eliminated in favor of a one-piece enclosed body that cuts jobsite noise versus the earlier CS (C-box) generation, while keeping the same 35-size energy class.
All H35DS assemblies by section
Every catalogued assembly group for the Caterpillar H35DS. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Hydraulic System
249-1142 Chart-Connecting Lines
| 18***22 | Seal; (33.7mm Od) | 1 |
| 23***72 | Seal | 1 |
| 24***42 | Chart-Connecting Lines | 1 |
245-3748 Kit-Seal
| 18***22 | Seal; (33.7mm Od) | 1 |
| 23***72 | Seal | 1 |
| 24***48 | Kit-Seal | 1 |
274-1728 Kit-Seal
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 27***81 | Hose As | 2 |
245-3749 Kit-Seal
| 18***22 | Seal; (33.7mm Od) | 1 |
| 23***72 | Seal | 1 |
| 24***49 | Kit-Seal | 1 |
263-4866 Kit-Seal
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 26***66 | Kit-Seal | 1 |
329-7275 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 2M***80 | Seal--To Connector Pump Outlet | 2 |
290-3181 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 29***81 | Lines Group-Connecting | 1 |
292-0231 Lines Gp-Connecting
| 14***39 | Connector As. | 2 |
| 29***31 | Lines Group-Connecting | 1 |
| 31***74 | Hose As | 2 |
313-4791 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 2M***80 | Seal--To Connector Pump Outlet | 2 |
270-8681 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 27***81 | Lines Group-Connecting | 1 |
269-7271 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 26***71 | Lines Group-Connecting | 1 |
330-5359 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 2M***80 | Seal--To Connector Pump Outlet | 2 |
270-8680 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 27***80 | Lines Group-Connecting | 1 |
330-5361 Lines Gp-Connecting
| 31***51 | Hose As | 2 |
| 33***61 | Lines Group-Connecting | 1 |
| 3D***24 | O-Ring - For Oil Drain & Level Plug (Items 3 & 7) | 2 |
353-8832 Lines Gp-Connecting
| 15***79 | Film-Instruction; (Grease)(Instructions) | 1 |
| 22***30 | Film-Warning; (Flying Debris, Stay Back, U.S.) | 2 |
| 22***69 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
313-6573 Lines Gp-Connecting
| 15***94 | Coupler As-Quick Disconnect; (Female)(Quick Disconnect) | 1 |
| 15***95 | Fitting As; (Quick Disconnect, Male) | 1 |
| 2M***80 | Seal--To Connector Pump Outlet | 2 |
290-5679 Lines Gp-Connecting
| 10***01 | Fitting; (Quick Disconnect, Female) | 1 |
| 10***06 | Fitting; (Quick Disconnect, Male) | 1 |
| 14***39 | Connector As. | 2 |
353-8830 Lines Gp-Connecting
| 15***79 | Film-Instruction; (Grease)(Instructions) | 1 |
| 22***30 | Film-Warning; (Flying Debris, Stay Back, U.S.) | 2 |
| 22***69 | Film-Warning; (Do Not Operate, Read Omm) | 1 |
270-8683 Lines Gp-Connecting
| 15***96 | Fitting As; (Quick Disconnect, Male)(Quick Disconnect) | 1 |
| 15***97 | Fitting As; (Quick Disconnect, Female) | 1 |
| 27***83 | Lines Group-Connecting | 1 |
270-8682 Lines Gp-Connecting
| 15***96 | Fitting As; (Quick Disconnect, Male)(Quick Disconnect) | 1 |
| 15***97 | Fitting As; (Quick Disconnect, Female) | 1 |
| 16***11 | Clamp | 2 |
317-0993 Lines Gp-Hydraulic
| 15***79 | Film-Instruction; (Grease)(Instructions) | 1 |
| 22***81 | Film-Warning; -Universal | 1 |
| 27***78 | Film-Warning; (Flying Debris, Read Omm) | 1 |
302-4784 Lines Gp-Hydraulic
| 15***79 | Film-Instruction; (Grease)(Instructions) | 1 |
| 22***30 | Film-Warning; (Flying Debris, Stay Back, U.S.) | 2 |
| 22***81 | Film-Warning; -Universal | 1 |
Service Equipment And Supplies
254-7643 Film Gp
| 25***43 | Film Group | 1 |
245-7422 Film Gp
| 24***22 | Film Group | 1 |
274-1627 Film Gp
245-1503 Film Gp
| 24***03 | Film Group | 1 |
Work Tool Arrangement
311-4902 Hammer Ar-Hydraulic
| 25***55 | Tool-Chisel | 1 |
| 25***56 | Tool-Moil Point | 1 |
| 30***81 | Hammer Ar-Hydraulic | 1 |
274-7384 Hammer Ar-Hydraulic
| 27***84 | Hammer Ar-Hydraulic | 1 |
| 31***21 | Hammer Ar-Hydraulic | 1 |
307-8193 Hammer Ar-Hydraulic
| 24***22 | Film Group | 1 |
| 30***93 | Hammer Ar-Hydraulic | 1 |
| 30***95 | Hammer Group-Hydraulic | 1 |
297-9372 Hammer Ar-Hydraulic
| 27***22 | Hammer Ar-Hydraulic | 1 |
| 27***44 | Tool-Chisel | 1 |
| 27***45 | Tool-Moil Point | 1 |
242-5249 Hammer Ar-Hydraulic
| 23***79 | Hammer Group-Hydraulic | 1 |
| 24***96 | Housing Group-Hammer | 1 |
| 24***49 | Hammer Ar-Hydraulic | 1 |
311-4904 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 31***02 | Hammer Ar-Hydraulic | 1 |
| 31***04 | Hammer Ar-Hydraulic | 1 |
313-3991 Hammer Ar-Hydraulic
| 23***82 | Tool-Moil Point | 1 |
| 24***65 | Tool-Chisel | 1 |
| 30***93 | Hammer Ar-Hydraulic | 1 |
254-7636 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 25***36 | Hammer Ar-Hydraulic | 1 |
| 29***40 | Hammer Ar-Hydraulic | 1 |
315-6121 Hammer Ar-Hydraulic
| 24***96 | Housing Group-Hammer | 1 |
| 24***22 | Film Group | 1 |
| 30***95 | Hammer Group-Hydraulic | 1 |
313-3993 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 31***91 | Hammer Ar-Hydraulic | 1 |
| 31***93 | Hammer Ar-Hydraulic | 1 |
274-1622 Hammer Ar-Hydraulic
| 27***22 | Hammer Ar-Hydraulic | 1 |
| 27***23 | Housing Group-Hammer | 1 |
| 27***26 | Hammer Group-Hydraulic | 1 |
307-8181 Hammer Ar-Hydraulic
| 24***03 | Film Group | 1 |
| 28***64 | Housing Group-Hammer | 1 |
| 30***81 | Hammer Ar-Hydraulic | 1 |
313-3992 Hammer Ar-Hydraulic
| 30***93 | Hammer Ar-Hydraulic | 1 |
| 31***92 | Hammer Ar-Hydraulic | 1 |
312-3266 Hammer Ar-Hydraulic
| 30***81 | Hammer Ar-Hydraulic | 1 |
| 31***66 | Hammer Ar-Hydraulic | 1 |
249-0023 Hammer Ar-Hydraulic
| 24***49 | Hammer Ar-Hydraulic | 1 |
| 24***23 | Hammer Ar-Hydraulic | 1 |
| 31***21 | Hammer Ar-Hydraulic | 1 |
274-1620 Hammer Ar-Hydraulic
| 27***20 | Hammer Ar-Hydraulic | 1 |
| 27***22 | Hammer Ar-Hydraulic | 1 |
273-0198 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 27***98 | Hammer Ar-Hydraulic | 1 |
| 27***84 | Hammer Ar-Hydraulic | 1 |
290-3740 Hammer Ar-Hydraulic
| 25***39 | Hammer Ar-Hydraulic | 1 |
| 26***29 | Tool-Chisel | 1 |
| 26***30 | Tool-Moil Point | 1 |
311-4901 Hammer Ar-Hydraulic
| 24***01 | Housing Group-Hammer | 1 |
| 24***03 | Film Group | 1 |
| 31***01 | Hammer Ar-Hydraulic | 1 |
254-7639 Hammer Ar-Hydraulic
| 25***39 | Hammer Ar-Hydraulic | 1 |
| 25***42 | Hammer Group-Hydraulic | 1 |
| 25***43 | Film Group | 1 |
249-3161 Hammer Ar-Hydraulic
| 24***00 | Hammer Ar-Hydraulic | 1 |
| 24***61 | Hammer Ar-Hydraulic | 1 |
| 31***01 | Hammer Ar-Hydraulic | 1 |
304-3075 Hammer Ar-Hydraulic
| 25***39 | Hammer Ar-Hydraulic | 1 |
| 30***75 | Hammer Ar-Hydraulic | 1 |
297-9362 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 29***62 | Hammer Ar-Hydraulic | 1 |
| 29***72 | Hammer Ar-Hydraulic | 1 |
275-5864 Hammer Ar-Hydraulic
| 23***82 | Tool-Moil Point | 1 |
| 24***00 | Hammer Ar-Hydraulic | 1 |
| 24***65 | Tool-Chisel | 1 |
245-1500 Hammer Ar-Hydraulic
| 24***00 | Hammer Ar-Hydraulic | 1 |
| 24***01 | Housing Group-Hammer | 1 |
| 24***02 | Hammer Group-Hydraulic | 1 |
275-5863 Hammer Ar-Hydraulic
| 12***12 | Tool Group; (For European Use Only) | 1 |
| 27***63 | Hammer Ar-Hydraulic | 1 |
| 27***64 | Hammer Ar-Hydraulic | 1 |
Work Tools
305-0511 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 30***11 | Bracket Group-Mounting | 1 |
| 30***85 | Bracket As | 1 |
7q-8466 Bracket Gp-Mounting
| 16***58 | Bracket As | 1 |
| 7Q***66 | Bracket Group-Mounting | 1 |
| 7X***54 | Bolt; (M16x2x70-mm) | 12 |
290-0333 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 29***33 | Bracket Group-Mounting | 1 |
| 29***53 | Bracket As | 1 |
276-8738 Bracket Gp-Mounting
| 16***20 | Pin | 4 |
| 27***46 | Pin | 2 |
| 27***38 | Bracket Group-Mounting | 1 |
300-5047 Bracket Gp-Mounting
| 30***47 | Bracket Group-Mounting | 1 |
| 30***12 | Bracket As | 1 |
| 7X***54 | Bolt; (M16x2x70-mm) | 12 |
290-7023 Bracket Gp-Mounting
| 16***20 | Pin | 4 |
| 28***93 | Bracket As | 1 |
| 29***23 | Bracket Group-Mounting | 1 |
226-2797 Bracket Gp-Mounting
| 22***97 | Bracket Group-Mounting | 1 |
| 22***96 | Bracket As | 1 |
| 8T***23 | Washer-Plated; (22x35x3.5-mm Thk) | 16 |
280-9885 Bracket Gp-Mounting
| 28***85 | Bracket Group-Mounting | 1 |
| 29***34 | Bracket As | 1 |
| 29***18 | Rivet | 4 |
3q-7608 Bracket Gp-Mounting
| 16***56 | Bracket As | 1 |
| 3Q***08 | Bracket Group-Mounting | 1 |
| 7X***54 | Bolt; (M16x2x70-mm) | 12 |
155-4468 Bracket Gp-Mounting
| 15***68 | Bracket Group-Mounting | 1 |
| 15***77 | Bracket As | 1 |
| 8T***31 | Nut; (M20x2.5-Thd) | 4 |
179-9855 Bracket Gp-Mounting
| 17***55 | Bracket Group-Mounting | 1 |
| 17***68 | Bracket As | 1 |
| 8T***31 | Nut; (M20x2.5-Thd) | 8 |
305-1910 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 30***10 | Bracket Group-Mounting | 1 |
| 30***42 | Bracket As | 1 |
308-7541 Bracket Gp-Mounting
| 15***68 | Bracket Group-Mounting | 1 |
| 17***55 | Bracket Group-Mounting | 1 |
| 17***58 | Bracket Group-Mounting | 1 |
269-7807 Bracket Gp-Mounting
| 16***20 | Pin | 4 |
| 26***61 | Bracket As | 1 |
| 26***07 | Bracket Group-Mounting | 1 |
259-1759 Bracket Gp-Mounting
| 18***20 | Locknut; (M20x2.5-Thd) | 4 |
| 24***57 | Bracket As | 1 |
| 25***59 | Bracket Group-Mounting | 1 |
298-6360 Bracket Gp-Mounting
| 29***60 | Bracket Group-Mounting | 1 |
| 30***10 | Bracket Group-Mounting | 1 |
179-9858 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 17***58 | Bracket Group-Mounting | 1 |
| 17***71 | Bracket As | 1 |
305-4984 Bracket Gp-Mounting
| 30***84 | Bracket Group-Mounting | 1 |
| 30***42 | Bracket As | 1 |
| 7X***64 | Bolt; (M20x2.5x90-mm) | 8 |
308-9132 Bracket Gp-Mounting
| 23***82 | Tool-Moil Point | 1 |
| 24***65 | Tool-Chisel | 1 |
| 24***82 | Tool-Compacting Plate | 1 |
280-9827 Bracket Gp-Mounting
| 28***27 | Bracket Group-Mounting | 1 |
| 29***60 | Bracket Group-Mounting | 1 |
292-0852 Bracket Gp-Mounting
| 13***55 | Setscrew; (M4x0.7x8-mm) | 2 |
| 29***52 | Bracket Group-Mounting | 1 |
| 30***48 | Bracket As | 1 |
288-9895 Bracket Gp-Mounting
| 28***95 | Bracket Group-Mounting | 1 |
| 29***24 | Bracket As | 1 |
| 8T***23 | Washer-Plated; (22x35x3.5-mm Thk) | 8 |
304-9772 Bracket Gp-Mounting
| 16***20 | Pin | 4 |
| 29***62 | Set Of Conn Rod Bearing U/S,0.254, Red; -0,127 - Red, Pin, Set Of Conn Rod Bearing U/S,0.254, Red; -0,127 - Green Black | 2 |
| 30***72 | Bracket Group-Mounting | 1 |
249-1113 Chart-Hammer Mounting
| 24***13 | Chart-Hammer Mounting | 1 |
| 25***55 | Tool-Chisel | 1 |
| 25***56 | Tool-Moil Point | 1 |
274-3843 Chart-Hammer Tool
| 14***95 | Plug As | 2 |
| 14***09 | Plug As-Sto | 4 |
| 15***52 | Diaphragm; (High Pressure) | 1 |
263-4728 Chart-Hammer Tool
| 14***95 | Plug As | 4 |
| 14***09 | Plug As-Sto | 4 |
| 15***52 | Diaphragm; (High Pressure) | 1 |
254-1431 Chart-Hammer Tool
| 25***31 | Chart-Hammer Tool | 1 |
| 27***44 | Tool-Chisel | 1 |
| 27***45 | Tool-Moil Point | 1 |
246-0264 Chart-Hammer Tool
| 24***64 | Chart-Hammer Tool | 1 |
| 26***29 | Tool-Chisel | 1 |
| 26***30 | Tool-Moil Point | 1 |
311-4906 Hammer Gp-Hydraulic
| 12***66 | Pin | 2 |
| 17***93 | Bolt-Socket Head; (M20x2.5x80-mm) | 6 |
| 24***04 | Housing; (Lh) | 1 |
274-1626 Hammer Gp-Hydraulic
| 14***09 | Plug As-Sto | 4 |
| 17***93 | Bolt-Socket Head; (M20x2.5x80-mm) | 4 |
| 18***22 | Seal; (33.7mm Od) | 1 |
245-1502 Hammer Gp-Hydraulic
| 14***95 | Plug As | 3 |
| 16***77 | Plug As | 1 |
| 18***22 | Seal; (33.7mm Od) | 1 |
238-1879 Hammer Gp-Hydraulic
| 14***95 | Plug As | 3 |
| 18***22 | Seal; (33.7mm Od) | 1 |
| 20***83 | Plug As | 1 |
254-7642 Hammer Gp-Hydraulic
| 17***93 | Bolt-Socket Head; (M20x2.5x80-mm) | 4 |
| 20***83 | Plug As | 1 |
| 23***72 | Seal | 1 |
307-8195 Hammer Gp-Hydraulic
| 12***66 | Pin | 2 |
| 24***02 | Housing; (Lh) | 1 |
| 24***03 | Housing; (Rh) | 1 |
307-8182 Hammer Gp-Hydraulic
| 17***93 | Bolt-Socket Head; (M20x2.5x80-mm) | 4 |
| 20***83 | Plug As | 1 |
| 23***72 | Seal | 1 |
307-8196 Housing Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 24***61 | Pin | 2 |
| 25***45 | Bushing | 2 |
254-7651 Housing Gp-Hammer
| 12***66 | Pin | 2 |
| 17***93 | Bolt-Socket Head; (M20x2.5x80-mm) | 6 |
| 24***06 | Damper; (Lh) | 1 |
242-1996 Housing Gp-Hammer
| 12***66 | Pin | 2 |
| 21***10 | Bolt-Socket Head; (M16x2x80-mm) | 4 |
| 24***96 | Housing Group-Hammer | 1 |
281-3064 Housing Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 24***62 | Pin | 2 |
| 25***43 | Bushing | 2 |
245-1501 Housing Gp-Hammer
| 12***66 | Pin | 2 |
| 22***90 | Bolt-Socket Head; (M16x2x90-mm) | 4 |
| 24***06 | Plug As | 1 |
274-1623 Housing Gp-Hammer
| 12***66 | Pin | 2 |
| 24***03 | Damper; (Rh) | 1 |
| 24***04 | Damper; (Lh) | 1 |
249-1145 Mounting Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 24***61 | Pin | 2 |
| 24***45 | Mounting Group-Hammer | 1 |
249-1144 Mounting Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 24***61 | Pin | 2 |
| 24***44 | Mounting Group-Hammer | 1 |
316-0412 Mounting Gp-Hammer
| 18***22 | Seal; (33.7mm Od) | 1 |
| 23***72 | Seal | 1 |
| 23***73 | Seal | 1 |
316-0411 Mounting Gp-Hammer
| 26***71 | Lines Group-Connecting | 1 |
| 27***80 | Lines Group-Connecting | 1 |
| 27***81 | Lines Group-Connecting | 1 |
252-1211 Mounting Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 24***61 | Pin | 2 |
| 25***70 | Bushing | 2 |
283-1502 Mounting Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 28***02 | Mounting Group-Hammer | 1 |
| 28***09 | Bushing | 2 |
250-9878 Mounting Gp-Hammer
| 10***96 | Pin-Keeper | 4 |
| 25***78 | Mounting Group-Hammer | 1 |
| 28***09 | Bushing | 2 |
H35DS serial number reference
The PIN/serial plate on Cat H-model hammers is riveted to the housing, typically near the top mounting flange or on the valve body/accumulator section; some units carry a duplicate stamp on the front head casting. Read the first three letters as the prefix, which identifies the specific hammer size and production series, followed by a numeric sequence in the format XXXnnnnn. Always cross-check the prefix against the current parts book breakpoint, since wear parts and seal kits differ by prefix even within one hammer size.
| Prefix | Identifies | Notes |
|---|---|---|
| BXH | H35DS hydraulic hammer (D-box, sound-suppressed generation) | Production series tied specifically to the H35DS in the shared H35DS/H45DS/H55DS/H65DS hammer parts book. Matched to 301.6C/301.8C class mini hydraulic excavator carriers. Sibling sizes in the same book use their own distinct prefixes, not this one. Verify the exact breakpoint on the PIN plate against the parts book before ordering seal kits, bushings, buffers or tie rods, and confirm with your dealer if a later running-change series exists for this size. |
Frequently asked questions
What powers the Cat H35DS?
The H35DS has no engine of its own. It is a hydraulic attachment that runs entirely off its carrier excavator's hydraulic circuit, drawing 12-35 L/min (3.2-9.2 gpm) at 165 bar (2,393 psi) to drive the piston.
What is the H35DS's operating weight?
Working weight with the standard tool and mounting bracket is about 103 kg (227 lb). Some equipment catalogs round this to roughly 105 kg (231 lb) for the same size class; treat that as normal rounding, not a separate configuration.
What replaced the Cat H35DS?
Caterpillar's later small-hammer generation, the E-series (H35Es), succeeded the DS line as the current small hydraulic hammer for this carrier class. No documented serial break ties an exact changeover date, so treat the H35DS as the enclosed-housing generation between the earlier CS-style open housing hammers and today's E-series.
What H35DS owners discuss
What's the correct hydraulic hookup for an H35DS on a 301.6C or 301.8C mini excavator?
What actually damages an H35DS in the field, and is blank-firing really the biggest risk?
What wear should I expect to find on the bushing and tool retention pin?
Why do people say under-greasing kills the piston and cylinder on these hammers?
What maintenance does the accumulator and seals actually need?
What's different about the DS sound-suppressed housing compared to an earlier CS-style hammer this size?
What should I check before buying a used H35DS?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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