Caterpillarwork toolhammer

Caterpillar H115S

Maintenance schedule, common problems & OEM parts breakdown

The Cat H115S is a hydraulic hammer in Caterpillar's S/Performance Hammer trim, a passive work tool with no engine of its own that runs entirely off a carrier excavator's one-way auxiliary hydraulic circuit. It mounts on 12-20 t (26,500-44,100 lb) class excavators, roughly the Cat 320-330 range, with an operating weight of about 1,070-1,460 kg (2,360-3,220 lb) depending on tool and configuration, and an impact energy class near 4,070 J (3,000 ft-lbf) with a tool shaft diameter around 110 mm (4.3 in). Tool options include moil, chisel, blunt, pyramidal, and super blunt points for different rock-breaking and demolition work. Within Cat's current hammer lineup the H115S sits alongside the value-focused H115 GC S and the wider Performance Hammer size range running from H120S up through H180S and H195, all built around the same platform and sharing common service practice.

In the used and parts market, wear items drive most of the ownership cost on this tool: the tool bushing, tie rods, and tool pin wear fastest and are the parts most often replaced or rebuilt. Matching carrier hydraulic flow (about 70-130 L/min at 13,000-15,000 kPa, varies by configuration) to the hammer matters: an undersized or oversized carrier circuit accelerates wear or starves the hammer of power. Serial/PIN identification matters because the H115S shares one parts book across the H115S/H120S/H130S/H180S/H195 size range, and because Cat's naming moved from the legacy plain "115" designation to "H115S" partway through the same production run; getting the right prefix keeps parts orders and wear-spec checks tied to the correct size class. When buying used, check for blank-fire damage, bushing clearance, and accumulator condition before relying on the unit for production work.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar H115S specifications

Weights

Operating weight (minimum, tool-style dependent)1,070 kg (2,354 lb)
Operating weight (maximum, tool-style dependent)1,460 kg (3,212 lb)

Dimensions

Tool (moil/chisel) shaft diameter110 mm (4.3 in)

Performance

Impact energy class4,067 J (3,000 ft-lbf)
Blow frequency370-800 bpm
Required working pressure (carrier auxiliary circuit)13,000-15,000 kPa (1,885-2,175 psi)
Required oil flow (carrier auxiliary circuit)70-130 L/min (19-34 gal/min)
Recommended carrier excavator weight class12-20 t (26,500-44,100 lb)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

H115S fluids & capacities

SystemCapacityRecommended fluid
Tool bushing / tie-rod grease point (manual)Single grease point at the front head, marked by a grease decal; Cat lists it as a daily check/greasing point. General hydraulic-hammer field guidance (not H115S-specific) calls for roughly 10-15 gun strokes about every 2 hours of hammer operating time, more often in severe duty, if no autolube is fitted — exact interval varies by application/source.Cat Hydraulic Hammer Paste — copper-and-graphite paste formulated for the tool/bushing wear surfaces, supplied in 400 g (14 oz) cartridges. No separate hot/cold-climate grade is published for this tool.
Automatic lubrication system (optional, hammer-mounted or carrier-mounted)Hammer-mounted units run on a 400 g (14 oz) grease cartridge; carrier-mounted systems draw from a shared reservoir on the host excavator whose size is set by the carrier, not published in the hammer OMM. Verify cartridge or reservoir level before starting work; the system feeds grease to the tool bushing continuously while the hammer runs.Cat Hydraulic Hammer Paste (copper/graphite), same formulation used at the manual grease point.
Accumulator nitrogen pre-chargeFactory-set pre-charge. Cat states the hammer's design keeps gas pressure steady through the annual service interval, so no routine field checks are needed; nitrogen level is only checked/recharged at the annual service, through the hammer's integral charging valve, without removing the hammer from the carrier. Exact pre-charge pressure (kPa/bar) for this tool is not published in the sources reviewed.Dry nitrogen (N2) gas only — never air, oxygen, or another gas (explosion hazard). No brand-name product applies; charge to the value given on the hammer's data plate/OMM at the annual check.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar H115S maintenance schedule

Service intervalTasks
Every 10 h
  • Check the tool bushing for grease seepage; regrease manually if no autolube system is fitted, or confirm the autolube cartridge is feeding correctly.
  • Inspect the tool (moil, chisel, blunt, or pyramidal point) for cracks, mushrooming, or excessive wear.
  • Check the mounting bracket and top/side pin retention for looseness.
  • Look for hydraulic leaks at hose couplings and the hammer's inlet and outlet ports.
  • Confirm carrier auxiliary hydraulic flow and pressure settings match the hammer before starting work.
Every 50 h
  • Check tie-rod tension and retorque to spec if loose.
  • Inspect bushing clearance; rotate or replace the bushing once wear exceeds spec.
  • Check the autolube reservoir or cartridge level and top off or replace as needed.
  • Inspect hose and coupler condition for chafing or swelling.
Every 250 h
  • Perform a deeper bushing and tool-pin wear inspection with the tool removed.
  • Check the carrier-side hydraulic filter and replace if due, since contamination reaching the hammer accelerates internal wear.
  • Inspect the backhead and housing for cracks or heat discoloration.
  • Confirm tie rods remain within stretch and torque spec across the full set.
Every 1,000 h
  • Replace the seal set and diaphragm/membrane per the factory interval (roughly 1000 hours or one year, whichever comes first).
  • Have the nitrogen accumulator precharge inspected and recharged through the hammer's integral valve.
  • Retorque tie rods to spec as part of the annual service.
  • Inspect piston and cylinder bore wear; schedule a rebuild if wear or performance loss is found.
  • Review carrier hydraulic circuit flow and pressure against hammer spec to catch drift before the next season.

Servicing the H115S beyond the schedule

Predictive Maintenance & Wear Analysis

The H115S has no oil to sample, so predictive care means inspection trends, not fluid analysis. Track grease seepage at the tool bushing, a stopped ring of paste signals bushing wear before failure. Log tie-rod torque readings over successive checks to catch progressive loosening. Watch for metal particulate in spent grease, a sign of advancing bushing or pin wear. Falling blows-per-minute or a shortening stroke flags internal wear before a breakdown, and drifting carrier flow or pressure readings can predict hose, filter, or pump problems reaching the hammer.

Corrective & Common Repairs

Bushing and tie-rod wear drive most corrective work on the H115S. Replace or rotate the front bushing once clearance exceeds spec, and retorque or replace stretched tie rods before they let the housing shift under impact. Worn or mushroomed tool pins and retainers need replacement to stop tool rattle and cracking. If grease seepage stops between checks, address the bushing immediately rather than waiting for the interval. Blank-firing, running the hammer without ground contact, remains the most common cause of cracked tools and premature bushing failure.

Overhaul & Rebuild Points

A full teardown inspects the piston and cylinder bore for wear, since scoring there causes weak or erratic impact. Seal set and diaphragm replacement follows the factory interval of roughly 1000 hours or one year, whichever comes first. Rebuild also covers front-head bushing renewal, backhead and valve component inspection, and tie-rod retorque to spec on reassembly. In practice, a rebuild is usually triggered by symptoms rather than the calendar: falling impact energy, excessive backhead heat, or a short or erratic stroke all point to internal wear needing teardown.

Seasonal & Environment Servicing

Cold weather contracts the nitrogen charge and drops accumulator pressure, so check precharge condition before winter work and again at the annual inspection through the hammer's integral charging valve. Abrasive, dusty sites such as quarry rock and concrete demolition accelerate bushing and tool wear, so shorten grease and bushing-clearance checks on those jobs. Wet or muddy sites push grit into the tool bushing and mounting bolts faster, so check tie-rod tension and bracket bolts more often in those conditions. Store the hammer with the tool retracted and protected between jobs.

H115S fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Hammer will not cycleTool does not begin percussion when the operator engages the carrier's auxiliary/hammer circuitCarrier auxiliary shutoff valves not fully open, quick-disconnect couplers not fully seated, or trapped air in the supply/return linesConfirm carrier auxiliary shutoff valves are fully open and couplers are fully engaged; bleed trapped air by slightly loosening a fitting while briefly cycling the tool, then retighten
Piston strikes but produces little or no breaking force (weak impact)Hammer cycles normally but striking energy is greatly reducedNitrogen precharge in the accumulator/backhead has leaked down, reducing the stored energy driving the pistonCheck backhead nitrogen charge pressure with a gauge against the operation and maintenance manual spec and recharge as needed; inspect accumulator seals if pressure will not hold
Supply hoses bounce or surge excessively during operationVisible hose movement/pulsation, usually paired with reduced striking forceSame low nitrogen precharge condition as weak-impact symptom, or loose/leaking tube fittings amplifying pressure pulsationInspect and tighten hose and tube connections, then verify and recharge nitrogen pressure per spec
Excessive heat buildup at the tool or backhead during sustained useHammer or hydraulic oil runs hot after continuous operation in one locationDwelling too long on one point or taking too large a bite, causing the tool to drill rather than penetrate, or a restricted/closed carrier return line raising backpressureReposition the tool if no progress is made within a few seconds of striking, reduce bite size, confirm the carrier return line/valve is fully open, and allow the system to cool before resuming
Erratic or shortened piston strokePercussion cycle becomes inconsistent or the piston does not complete a full strokeContamination or sticking in the tool's internal control/valve components, or carrier auxiliary flow and pressure supplied outside the hammer's rated range, including reversed feed/return routingVerify carrier auxiliary hydraulic flow and pressure match the hammer's rated values and that feed/return lines are connected correctly; if in range, inspect the internal control valve for contamination
Visible hydraulic leakage at the tool/bushing areaFluid seepage around the lower bushing or between piston and cylinderExcessive wear clearance between the demolition tool and lower bushing, or seal damage from insufficient lubricationCheck tool-to-bushing clearance against spec daily, apply the specified chisel paste or hammer grease, and inspect the piston/cylinder bore for scoring if leakage persists

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

H115S attachments & work tools

Compatible Carrier Excavators

Rated for carriers in the 12-20 t (26,500-44,100 lb) operating weight class, which spans the Cat 320-330 size range (320/320 GC, 323, 330 GC and similar mono-boom or wheeled excavators of that class). Exact fitment on a given carrier still depends on that carrier's stick geometry and hydraulic package, so match against the carrier's own hammer compatibility chart before ordering.

Mounting Bracket / Pin Arrangement

Attaches to the carrier stick with a pin-on top mounting bracket sized to the hammer's 12-20 t carrier class; pin diameter and pin-center spacing are matched to the specific carrier model rather than being a universal fit, so the bracket is ordered against the host machine's linkage, not the hammer alone.

Tool / Moil Options

Offered with Moil, Chisel, and Blunt tool points as the core selection. Moil suits soft, non-abrasive rock and concrete where shaping is not required; Chisel suits sedimentary or weak metamorphic rock and concrete needing medium penetration; Blunt suits igneous or tough metamorphic rock and secondary breaking where the tool should not penetrate. Pyramidal and Super Blunt variants are also cataloged for this Performance Hammer size range.

Carrier Hydraulic Kit / Requirements

Needs a one-way (single-direction) auxiliary hydraulic circuit on the carrier, not the bidirectional circuit used for shears or crushers, delivering 70-130 L/min (19-34 gpm) at an operating pressure in roughly the 13,000-15,000 kPa (1,885-2,175 psi) range; the carrier's auxiliary relief valve must be set within that band. The hammer's own pressure-dampening accumulator is built into the hammer itself and is not a carrier-side component.

All H115S assemblies by section

Every catalogued assembly group for the Caterpillar H115S. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Hydraulic System
120-7290 Accumulator Gp-Hydraulic
11***71Bottom1
11***72Cover1
12***90Accumulator Group-Hydraulic1
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212-5693 Accumulator Gp-Hydraulic
12***37Pin2
12***41Bottom1
12***51Kit-Seal1
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229-2963 Accumulator Gp-Hydraulic
20***77Plug1
22***63Accumulator Group-Hydraulic1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve1
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209-7379 Accumulator Gp-Hydraulic
18***34Base1
18***43Diaphragm1
20***76Cover1
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122-8394 Accumulator Gp-Hydraulic
11***23Cover1
12***27Kit-Seal1
12***94Accumulator Group-Hydraulic1
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229-2927 Accumulator Gp-Hydraulic
12***78Accumulator-Bottom1
12***89Kit-Seal1
20***83Plug As1
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3q-7501 Accumulator Gp-Hydraulic
12***37Pin2
12***41Bottom1
12***42Accumulator1
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187-8450 Accumulator Gp-Hydraulic
11***71Bottom1
15***10Kit-Seal1
18***50Accumulator Group-Hydraulic1
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120-9981 Accumulator Gp-Hydraulic
11***22Base1
11***23Cover1
12***81Accumulator Group-Hydraulic1
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3q-7352 Accumulator Gp-Hydraulic
18***43Diaphragm1
3Q***52Accumulator Group-Hydraulic1
3Q***14Bottom-Accumulator1
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120-9966 Accumulator Gp-Hydraulic
12***66Accumulator Group-Hydraulic1
12***78Accumulator-Bottom1
12***79Cover-Accumulator1
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203-0802 Body Gp-Valve
20***02Body Group-Valve1
20***77Plug1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve1
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203-0878 Body Gp-Valve
20***77Plug1
20***78Body Group-Valve1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve1
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203-0901 Body Gp-Valve
13***31Lines Group-Connecting1
13***16Lines Group-Connecting1
14***79Lines Group-Connecting1
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203-0889 Body Gp-Valve
11***69Plug-Tapered1
20***77Plug1
20***89Body Group-Valve1
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311-1997 Chart-Connecting Lines
09***33Seal-O-Ring; (Id=209.30mm)1
14***44Seal1
15***50Seal1
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311-1995 Chart-Connecting Lines
11***09Lines Group-Connecting1
11***10Lines Group-Hammer; -Custom1
12***02Lines Group-Connecting1
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153-1110 Kit-Seal
09***33Seal-O-Ring; (Id=209.30mm)1
10***92Seal-O-Ring1
14***44Seal1
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117-0467 Kit-Seal
09***83Seal-O-Ring (Id=174.00mm)1
11***67Kit-Seal1
12***31Shim, .025" Thk.2
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317-8517 Kit-Seal
11***07Hose As1
12***12Hose As1
14***98Grommet1
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3q-7535 Kit-Seal
09***92Seal-O-Ring; (229.3mm Id)1
09***31Seal-O-Ring1
14***44Seal1
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120-9989 Kit-Seal
11***10Seal2
11***11Seal1
11***12Seal1
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3q-7953 Kit-Seal
09***31Seal-O-Ring1
11***90Seal; (90.0mm Id)2
11***54Seal; (100.0mm Id)1
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3q-7938 Kit-Seal
14***45Seal1
31***90Seal As6
3E***00Seal-O-Ring1
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187-0972 Kit-Seal
18***72Kit-Seal1
19***13Seal-O-Ring1
31***95Filter Group-Oil1
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121-0227 Kit-Seal
09***31Seal-O-Ring1
11***90Seal; (90.0mm Id)2
11***54Seal; (100.0mm Id)1
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120-7351 Kit-Seal
09***92Seal-O-Ring; (229.3mm Id)2
09***33Seal-O-Ring; (Id=209.30mm)1
12***45Seal-O-Ring; (14.0mm Id)1
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175-2645 Lines Gp-Connecting
14***98Grommet2
17***45Lines Group-Connecting1
1P***03Seal - Rectangular (31.86mm Id)2
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149-6093 Lines Gp-Connecting
14***98Grommet1
14***99Grommet1
14***93Lines Group-Connecting1
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137-6631 Lines Gp-Connecting
13***43Valve Group-Manual; (Auxiliary Hydraulic Lines)2
13***31Lines Group-Connecting1
1P***03Seal - Rectangular (31.86mm Id)3
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147-6183 Lines Gp-Connecting
14***83Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)4
23***70Flange-Split8
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154-6216 Lines Gp-Connecting
14***98Grommet4
15***16Lines Group-Connecting1
15***72Pin-Lynch2
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160-7082 Lines Gp-Connecting
15***72Pin-Lynch2
16***82Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)4
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154-6215 Lines Gp-Connecting
14***98Grommet1
14***99Grommet1
15***15Lines Group-Connecting1
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164-5072 Lines Gp-Connecting
14***98Grommet2
16***72Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)2
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197-4102 Lines Gp-Connecting
19***02Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)4
1P***67Flange-Half (43.31 mm Id)8
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138-8116 Lines Gp-Connecting
13***16Lines Group-Connecting1
14***99Grommet4
15***72Pin-Lynch2
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246-4972 Lines Gp-Connecting
10***03Coupling4
10***05Connector4
12***72Hose; (1500-cm)0
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153-0118 Lines Gp-Connecting
15***18Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)2
23***70Flange-Split4
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158-6271 Lines Gp-Connecting
14***98Grommet2
14***99Grommet2
15***71Lines Group-Connecting1
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178-9288 Lines Gp-Connecting
17***88Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)4
1P***67Flange-Half (43.31 mm Id)4
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130-8266 Lines Gp-Connecting
13***66Lines Group-Connecting1
13***97Hose As2
14***99Grommet2
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143-4073 Lines Gp-Connecting
13***43Valve Group-Manual; (Auxiliary Hydraulic Lines)2
14***73Lines Group-Connecting1
1P***03Seal - Rectangular (31.86mm Id)2
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158-4616 Lines Gp-Connecting
14***98Grommet2
15***16Lines Group-Connecting1
1P***03Seal - Rectangular (31.86mm Id)2
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130-8296 Lines Gp-Connecting
13***96Lines Group-Connecting1
13***06Hose As1
14***98Grommet1
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141-8379 Lines Gp-Connecting
14***79Lines Group-Connecting1
14***99Grommet2
1P***04Seal - Rectangular (45mm Dia)2
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131-1394 Lines Gp-Connecting
13***94Lines Group-Connecting1
18***34Hose As1
18***00Hose As1
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130-8607 Lines Gp-Connecting
13***06Hose As2
13***07Lines Group-Connecting1
14***98Grommet2
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123-4802 Lines Gp-Connecting
12***02Lines Group-Connecting1
12***13Hose As2
1P***04Seal - Rectangular (45mm Dia)4
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125-0033 Lines Gp-Connecting
12***33Lines Group-Connecting1
14***99Grommet1
1P***04Seal - Rectangular (45mm Dia)4
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138-8660 Lines Gp-Connecting
13***60Lines Group-Connecting1
1P***04Seal - Rectangular (45mm Dia)4
1P***67Flange-Half (43.31 mm Id)4
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118-9209 Lines Gp-Connecting
11***09Lines Group-Connecting1
12***12Hose As2
14***99Grommet2
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157-8809 Lines Gp-Connecting
14***98Grommet2
15***09Lines Group-Connecting1
1P***03Seal - Rectangular (31.86mm Id)2
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118-9210 Lines Gp-Connecting
11***07Hose As2
11***10Lines Group-Hammer; -Custom1
14***98Grommet2
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119-3464 Lines Gp-Connecting
11***64Lines Group-Hammer; -Custom1
1P***03Seal - Rectangular (31.86mm Id)1
1P***04Seal - Rectangular (45mm Dia)3
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152-3395 Lubrication Gp-Automatic
06***44Grommet1
10***82Switch As-Pressure1
12***90Coupling-Permanent1
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148-8098 Lubrication Gp-Automatic
06***44Grommet1
10***79Switch As-Pressure; (Implement/Swing & Travel)1
12***90Coupling-Permanent1
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152-5342 Lubrication Gp-Automatic
09***06Bolt-Socket Head; (M16x2x80-mm)2
15***42Lubrication Group-Automatic1
22***61Cartridge-Grease1
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249-1249 Lubrication Gp-Automatic
15***17Valve As-Relief; (Grease Pressure)1
15***19Board-Circuit1
15***20Cover-Housing1
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153-7532 Pump Gp-Lubrication
15***10Kit-Seal1
15***32Pump Group-Lubrication1
3E***06Ring-Retaining1
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152-3402 Pump Gp-Lubrication
15***02Pump Group-Lubrication1
15***17Valve As-Relief; (Grease Pressure)1
15***19Board-Circuit1
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122-8285 Valve Gp-Check
11***29Housing-Valve1
11***30Valve As-Check1
12***27Kit-Seal1
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203-0811 Valve Gp-Check
15***10Kit-Seal1
20***11Valve Group-Check1
20***84Housing-Valve1
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3q-7738 Valve Gp-Check
12***50Housing-Valve1
12***51Kit-Seal1
16***48Ring-Snap1
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117-0275 Valve Gp-Check
11***75Valve Group-Check1
12***88Housing-Valve1
12***89Kit-Seal1
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203-0801 Valve Gp-Check
20***01Valve Group-Check1
20***09Housing-Valve1
3E***06Ring-Retaining1
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203-0900 Valve Gp-Check
09***82Pin-Spring2
11***52Breather As1
11***74Valve Group-Pressure Control1
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3q-7503 Valve Gp-Check
3E***03Ring-Retaining1
3E***22Seal-O-Ring; (32.2mm Id)1
3E***23Seal-O-Ring; (34.2mm Id)1
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122-8396 Valve Gp-Check
11***30Valve As-Check1
12***27Kit-Seal1
12***96Valve Group-Check1
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203-0886 Valve Gp-Check
12***51Kit-Seal1
20***86Valve Group-Check1
20***98Housing-Valve1
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188-0222 Valve Gp-Control
11***67Breather As1
12***55Body-Valve1
12***89Kit-Seal1
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203-0879 Valve Gp-Control
11***38Cover1
11***39Cover1
12***80Valve Group-Pressure Control1
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187-8438 Valve Gp-Control
11***90Bolt-Hex Head12
18***38Valve Group-Control1
3E***24Lockwasher8
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187-8616 Valve Gp-Control
11***38Cover1
11***39Cover1
12***39Body-Valve1
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188-0224 Valve Gp-Control
11***04Spool1
11***05Spool1
12***27Kit-Seal1
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203-0803 Valve Gp-Control
12***89Kit-Seal1
12***84Valve Group-Pressure Control1
15***09Seal6
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203-0891 Valve Gp-Control
09***82Pin-Spring2
11***52Breather As1
11***74Valve Group-Pressure Control1
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188-0223 Valve Gp-Control
11***89Body-Valve1
11***04Spool1
11***05Spool1
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187-8615 Valve Gp-Control
18***15Valve Group-Control1
3E***23Lockwasher8
3E***24Lockwasher12
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203-0902 Valve Gp-Control
20***02Valve Group-Control1
3E***31Seal-O-Ring; (74.5mm Id)1
3Q***17Cover1
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120-9980 Valve Gp-Pressure Control
12***80Valve Group-Pressure Control1
12***82Cover1
12***83Housing-Valve1
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3q-7502 Valve Gp-Pressure Control
3E***29Seal-O-Ring; (59.5mm Id)1
3Q***24Guide-Spring1
3Q***25Seal1
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3q-7788 Valve Gp-Pressure Control
12***46Cover1
12***47Housing-Valve1
12***48Spool1
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122-8284 Valve Gp-Pressure Control
11***25Cover1
11***26Housing-Valve1
11***27Spool1
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122-8395 Valve Gp-Pressure Control
12***10Film-Grease2
12***19Film1
12***20Film2
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117-0274 Valve Gp-Pressure Control
11***74Valve Group-Pressure Control1
11***77Cover1
11***78Housing-Valve1
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Service Equipment And Supplies
159-5927 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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159-5929 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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159-5928 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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159-5930 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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160-7114 Film Gp
12***18Bushing-Tool1
12***35Seal-O-Ring1
12***51Kit-Seal1
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160-2705 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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159-5931 Film Gp
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
15***57Film-Warning; (Flying Debris, Hearing Protn)2
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273-9240 Kit-Service
273-9239 Kit-Service
11***35Bushing-Tool1
13***61Bushing As1
13***62Seal1
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117-0466 Film Gp
11***66Plate & Film Group1
14***69Film-Warning; (Alert)2
14***70Film-Warning; (Read Omm)2
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Work Tool Arrangement
213-9663 Chart-Hammer Ar -Large Hammers
21***63Chart-Hammer Ar; -Large Hammers1
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213-9665 Chart-Hammer Ar -Merchandising
21***65Chart-Hammer Ar; -Merchandising1
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121-0795 Hammer Ar-Hydraulic
10***84Hammer Ar-Hydraulic1
12***95Hammer Ar1
12***20Tool Box Group1
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120-5949 Hammer Ar-Hydraulic
12***49Hammer Ar-Hydraulic1
12***50Powercell Group-Hammer1
12***51Housing Group-Hammer1
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106-3505 Hammer Ar-Hydraulic
10***05Hammer Ar-Hydraulic1
12***21Box Group-Tool; (For European Use Only)1
3Q***65Hammer Ar-Hydraulic1
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203-0882 Hammer Ar-Hydraulic
12***18Tool Box Group1
20***81Hammer Ar-Hydraulic1
20***82Hammer Ar-Hydraulic1
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120-5960 Hammer Ar-Hydraulic
10***73Housing Group-Hammer1
12***60Hammer Ar-Hydraulic1
15***29Film Group1
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106-3284 Hammer Ar-Hydraulic
10***84Hammer Ar-Hydraulic1
12***94Housing Group-Output1
15***30Film Group1
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104-2997 Hammer Ar-Hydraulic
10***97Hammer Ar-Hydraulic1
12***60Hammer Ar-Hydraulic1
12***19Tool Box Group; (European Source Only)1
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3q-7565 Hammer Ar-Hydraulic
15***61Housing Group-Hammer1
16***14Film Group1
16***04Hammer Group-Hydraulic1
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203-0897 Hammer Ar-Hydraulic
12***17Tool Box Group1
20***95Hammer Ar-Hydraulic1
20***97Hammer Ar-Hydraulic1
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117-0107 Hammer Ar-Hydraulic
11***06Hammer Ar-Hydraulic1
11***07Hammer Ar-Hydraulic1
12***17Tool Box Group1
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203-0895 Hammer Ar-Hydraulic
12***29Housing Group-Hammer1
15***27Film Group1
20***93Hammer Group-Hydraulic1
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120-5948 Hammer Ar-Hydraulic
12***48Hammer Ar-Hydraulic1
12***49Hammer Ar-Hydraulic1
12***16Tool Box Group; (For European Use Only)1
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203-0808 Hammer Ar-Hydraulic
12***21Box Group-Tool; (For European Use Only)1
20***06Hammer Ar-Hydraulic1
20***08Hammer Ar-Hydraulic1
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113-9118 Hammer Ar-Hydraulic
11***18Hammer Ar-Hydraulic1
11***19Hammer Group-Hydraulic1
11***20Housing Group-Output1
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203-0806 Hammer Ar-Hydraulic
11***20Housing Group-Output1
15***31Film Group1
20***04Hammer Group-Hydraulic1
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120-5954 Hammer Ar-Hydraulic
12***54Hammer Ar-Hydraulic1
12***55Hammer Ar-Hydraulic1
12***18Tool Box Group1
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203-0881 Hammer Ar-Hydraulic
12***90Housing Group-Hammer1
15***28Film Group1
20***80Hammer Group-Hydraulic1
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203-0905 Hammer Ar-Hydraulic
12***16Tool Box Group; (For European Use Only)1
20***04Hammer Ar-Hydraulic1
20***05Hammer Ar-Hydraulic1
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120-5955 Hammer Ar-Hydraulic
12***55Hammer Ar-Hydraulic1
12***56Powercell Group-Hammer; Power Cell Gp-Hammer1
12***90Housing Group-Hammer1
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203-0904 Hammer Ar-Hydraulic
12***51Housing Group-Hammer1
16***05Film Group1
20***03Hammer Group-Hydraulic1
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121-0550 Hammer Ar-Hydraulic
11***18Hammer Ar-Hydraulic1
12***50Hammer Ar-Hydraulic1
12***21Box Group-Tool; (For European Use Only)1
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117-0106 Hammer Ar-Hydraulic
11***06Hammer Ar-Hydraulic1
11***66Plate & Film Group1
12***28Powercell Group-Hammer; Power Cell Gp-Hammer1
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153-1093 Hammer Ar-Hydraulic
12***29Housing Group-Hammer1
15***93Hammer Ar-Hydraulic1
15***94Hammer Group-Hydraulic1
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Work Tools
7y-2219 Adjuster Gp-Bucket
08***21Shim (0.5mm Thick)4
08***22Shim (1.0mm Thick)6
13***48Plate1
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7y-3476 Adjuster Gp-Bucket
08***74Pin1
08***75Shim (0.5mm Thick)4
08***76Shim (1.0mm Thick)6
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087-5960 Adjuster Gp-Bucket
08***60Adjuster Group-Bucket; -E, F-Family1
13***51Plate1
16***92Flange1
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301-8197 Bracket Gp-Mounting
324-7896 Bracket Gp-Mounting
219-0667 Bracket Gp-Mounting
21***67Bracket Group-Mounting1
21***68Bracket As1
7X***54Bolt; (M16x2x70-mm)12
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253-4254 Bracket Gp-Mounting
129-1545 Bracket Gp-Mounting
12***45Bracket Group-Mounting1
12***46Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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112-4833 Bracket Gp-Mounting
11***33Bracket Group-Mounting1
11***36Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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123-6315 Bracket Gp-Mounting
12***12Bracket As1
12***15Bracket Group-Mounting1
6V***76Nut-Lock; (M24 X 3.0)10
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127-9350 Bracket Gp-Mounting
12***50Bracket Group-Mounting1
12***51Bracket As1
7X***55Bolt; (M24x3x260-mm)1
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116-6375 Bracket Gp-Mounting
11***75Bracket Group-Mounting1
11***10Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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112-5537 Bracket Gp-Mounting
11***04Bracket As1
11***37Bracket Group-Mounting1
6V***76Nut-Lock; (M24 X 3.0)10
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123-9615 Bracket Gp-Mounting
12***15Bracket Group-Mounting1
12***94Bracket As1
13***55Setscrew; (M4x0.7x8-mm)2
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215-6527 Bracket Gp-Mounting
21***26Bracket As1
21***27Bracket Group-Mounting1
21***65Shim6
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251-0068 Bracket Gp-Mounting
121-6188 Bracket Gp-Mounting
12***88Bracket Group-Mounting1
12***84Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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128-4338 Bracket Gp-Mounting
12***38Bracket Group-Mounting1
17***34Bracket As1
7Y***71Plate2
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123-7421 Bracket Gp-Mounting
12***21Bracket Group-Mounting1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve1
3J***54Packing,Preformed Part Of Kit P/N 5r***271
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307-0031 Bracket Gp-Mounting
123-4115 Bracket Gp-Mounting
12***15Bracket Group-Mounting1
12***52Bracket As1
4B***58Screw (Identification Plate) Mounting4
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112-5850 Bracket Gp-Mounting
11***50Bracket Group-Mounting1
11***09Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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179-9860 Bracket Gp-Mounting
17***60Bracket Group-Mounting1
17***73Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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122-7988 Bracket Gp-Mounting
12***88Bracket Group-Mounting1
12***90Bracket As1
7Y***71Plate2
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179-9866 Bracket Gp-Mounting
17***66Bracket Group-Mounting1
17***79Bracket As1
7Y***65Bolt; (M36x4x140-mm)20
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225-9607 Bracket Gp-Mounting
22***07Bracket Group-Mounting1
22***08Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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166-1272 Bracket Gp-Mounting
16***72Bracket Group-Mounting1
20***03Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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129-8147 Bracket Gp-Mounting
12***47Bracket Group-Mounting1
12***48Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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179-9863 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
17***63Bracket Group-Mounting1
17***76Bracket As1
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201-1369 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
16***82Bolt-Socket Head; (M24x3x70-mm)14
20***69Bracket Group-Mounting1
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125-5654 Bracket Gp-Mounting
12***50Bracket As1
12***54Bracket Group-Mounting1
6V***76Nut-Lock; (M24 X 3.0)10
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123-9625 Bracket Gp-Mounting
12***25Bracket Group-Mounting1
12***01Bracket As1
13***55Setscrew; (M4x0.7x8-mm)2
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125-6582 Bracket Gp-Mounting
08***60Adjuster Group-Bucket; -E, F-Family1
12***53Bracket As1
12***82Bracket Group-Mounting1
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255-7552 Bracket Gp-Mounting
206-0950 Bracket Gp-Mounting
20***50Bracket Group-Mounting1
20***51Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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112-4831 Bracket Gp-Mounting
11***31Bracket Group-Mounting1
11***42Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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158-2882 Bracket Gp-Mounting
15***40Bracket As1
15***82Bracket Group-Mounting1
6A***99Bearing-Sleeve4
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162-8712 Bracket Gp-Mounting
16***12Bracket Group-Mounting1
16***90Bracket As1
7X***89Bolt; (M24x3x100-mm)10
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258-7936 Bracket Gp-Mounting
123-3343 Bracket Gp-Mounting
12***43Bracket Group-Mounting1
12***44Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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121-5546 Bracket Gp-Mounting
08***60Adjuster Group-Bucket; -E, F-Family1
12***46Bracket Group-Mounting1
12***17Bracket As1
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325-5619 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
32***19Bracket Group-Mounting1
32***27Bracket As1
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324-5906 Bracket Gp-Mounting
209-8269 Bracket Gp-Mounting
20***69Bracket Group-Mounting1
20***70Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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128-4341 Bracket Gp-Mounting
12***41Bracket Group-Mounting1
17***39Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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215-6525 Bracket Gp-Mounting
21***24Bracket As1
21***25Bracket Group-Mounting1
21***25Shim; (0.5-mm Thk)6
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251-3801 Bracket Gp-Mounting
123-0397 Bracket Gp-Mounting
12***97Bracket Group-Mounting1
12***98Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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179-9861 Bracket Gp-Mounting
17***61Bracket Group-Mounting1
17***74Bracket As1
6V***76Nut-Lock; (M24 X 3.0)14
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179-9862 Bracket Gp-Mounting
17***62Bracket Group-Mounting1
17***75Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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191-0991 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
19***91Bracket Group-Mounting1
20***54Bracket As1
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325-9326 Bracket Gp-Mounting
11***31Bracket Group-Mounting1
11***33Bracket Group-Mounting1
11***37Bracket Group-Mounting1
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233-8301 Bracket Gp-Mounting
23***01Bracket Group-Mounting1
23***06Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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112-8202 Bracket Gp-Mounting
11***02Bracket Group-Mounting1
16***71Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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251-4647 Bracket Gp-Mounting
123-7419 Bracket Gp-Mounting
12***19Bracket Group-Mounting1
12***20Bracket As1
13***55Setscrew; (M4x0.7x8-mm)2
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224-8430 Bracket Gp-Mounting
22***30Bracket Group-Mounting1
22***31Bracket As1
6V***76Nut-Lock; (M24 X 3.0)14
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127-4923 Bracket Gp-Mounting
12***22Bracket As1
12***23Bracket Group-Mounting1
7Y***71Plate2
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179-9865 Bracket Gp-Mounting
17***65Bracket Group-Mounting1
17***78Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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116-8201 Bracket Gp-Mounting
11***01Bracket Group-Mounting1
11***02Bracket As1
6V***76Nut-Lock; (M24 X 3.0)10
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128-4336 Bracket Gp-Mounting
12***36Bracket Group-Mounting1
12***37Bracket As1
7X***55Bolt; (M24x3x260-mm)1
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226-2411 Bracket Gp-Mounting
22***11Bracket Group-Mounting1
22***12Bracket As1
7Y***65Bolt; (M36x4x140-mm)10
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179-9864 Bracket Gp-Mounting
13***55Setscrew; (M4x0.7x8-mm)2
17***64Bracket Group-Mounting1
17***77Bracket As1
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3q-7528 Hammer Gp-Hydraulic
09***92Seal-O-Ring; (229.3mm Id)1
09***31Seal-O-Ring1
11***54Tie Rod4
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308-4130 Chart-Hammer Mounting
12***19Bracket Group-Mounting1
12***15Bracket Group-Mounting1
12***25Bracket Group-Mounting1
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308-4131 Chart-Hammer Mounting
11***02Bracket Group-Mounting1
16***12Bracket Group-Mounting1
16***72Bracket Group-Mounting1
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308-4132 Chart-Hammer Mounting
17***60Bracket Group-Mounting1
17***61Bracket Group-Mounting1
17***62Bracket Group-Mounting1
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308-4133 Chart-Hammer Mounting
15***65Tool-Hard Rock Chisel1
15***05Tool-Soft Rock Chisel1
15***12Tool-Pyramid Point1
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189-2964 Chart-Hammer Tool
12***96Tool-Long Chisel1
12***03Tool-Long Moil Point1
15***10Tool-Pyramid Point1
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189-2971 Chart-Hammer Tool
12***95Tool-Long Chisel1
12***02Tool-Long Moil Point1
15***09Tool-Pyramid Point1
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189-2977 Chart-Hammer Tool
09***33Seal-O-Ring; (Id=209.30mm)1
11***55Nut-Tie Rod4
11***93Tie Rod4
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189-2973 Chart-Hammer Tool
12***63Tool-Chisel1
12***64Tool-Moil Point1
12***65Tool-Blunt1
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189-2975 Chart-Hammer Tool
12***11Tool-Chisel1
12***12Tool-Moil Point1
12***13Tool-Blunt1
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189-2963 Chart-Hammer Tool
11***90Tool-Blunt1
11***91Tool-Moil Point1
11***93Tool-Chisel1
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189-2974 Chart-Hammer Tool
11***68Tool-Chisel1
11***69Tool-Moil Point1
11***70Tool-Blunt1
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153-1094 Hammer Gp-Hydraulic
12***80Locknut; (M12x1.75-Thd)3
14***45Seal1
15***94Hammer Group-Hydraulic1
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113-9119 Hammer Gp-Hydraulic
10***64Plug1
11***19Hammer Group-Hydraulic1
11***89Body-Valve1
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203-0880 Hammer Gp-Hydraulic
09***92Seal-O-Ring; (229.3mm Id)2
09***33Seal-O-Ring; (Id=209.30mm)1
11***52Breather As1
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203-0804 Hammer Gp-Hydraulic
11***90Carrier-Seal1
11***92Cylinder1
11***93Carrier-Seal1
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161-3504 Hammer Gp-Hydraulic
11***90Carrier-Seal1
11***92Cylinder1
11***93Carrier-Seal1
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203-0893 Hammer Gp-Hydraulic
09***31Seal-O-Ring1
11***52Breather As1
11***90Seal; (90.0mm Id)2
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203-0903 Hammer Gp-Hydraulic
09***83Seal-O-Ring (Id=174.00mm)1
11***48Pin-Retaining1
12***13Cylinder1
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133-8572 Housing Gp-Hammer
11***27Eyebolt1
13***72Housing Group-Hammer1
13***73Plate-Damper7
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136-7260 Housing Gp-Hammer
13***60Housing Group-Hammer1
13***64Pin8
13***68Eye-Lifting1
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135-6553 Housing Gp-Hammer
13***53Housing Group-Hammer1
13***64Pin8
13***68Eye-Lifting1
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151-1117 Housing Gp-Hammer
11***27Eyebolt1
12***65Plate-Wear2
12***66Plate-Wear6
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106-3173 Housing Gp-Hammer
10***73Housing Group-Hammer1
11***24Pad2
11***25Buffer As1
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120-6029 Housing Gp-Hammer
11***49Pad2
11***50Buffer1
12***29Housing Group-Hammer1
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120-5951 Housing Gp-Hammer
12***51Housing Group-Hammer1
12***51Kit-Seal1
12***52Pad2
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120-9990 Housing Gp-Hammer
10***69Pad2
11***50Buffer1
12***89Kit-Seal1
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7q-8843 Housing Gp-Hammer
11***23Housing Group-Hammer1
11***24Pad2
11***25Buffer As1
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111-7223 Housing Gp-Hammer
11***23Housing Group-Hammer1
12***92Housing1
12***93Pad2
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158-5061 Housing Gp-Hammer
15***61Housing Group-Hammer1
3Q***99Accumulator Bottom1
3Q***39Accumulator Cover1
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152-6997 Housing Gp-Hammer
11***54Bolt; (M14x2x70-mm)4
11***89Bolt-Socket Head; (M20x2.5x60-mm)4
12***17Bolt-Socket Head; (M24x3x70-mm)8
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136-7295 Housing Gp-Hammer
10***79Pin8
13***95Housing Group-Hammer1
13***21Plate-Wear6
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121-0794 Housing Gp-Hammer
11***27Eyebolt1
12***94Housing Group-Output1
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113-9120 Housing Gp-Hammer
11***20Housing Group-Output1
12***27Kit-Seal1
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120-5956 Hammer Gp-Hydraulic
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120-6028 Hammer Gp-Hydraulic
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H115S serial number reference

The H115S carries its own serial/PIN plate mounted on the hammer body (top of the power cell housing), entirely separate from the carrier excavator's own PIN plate on the machine frame -- always read the tool's own plate when ordering hammer parts, not the carrier's. The plate shows a 3-character prefix followed by a sequential unit number (for example 4PL00214); the prefix ties the unit to a parts-book serial-number break, and the digits place it within that break.

PrefixIdentifies
4PLH115S hydraulic hammer

Frequently asked questions

What carrier excavator size does the Cat H115S need?

The H115S is built for 12-20 t (26,500-44,100 lb) class excavators, roughly the Cat 320-330 range. It needs a one-way (unidirectional) auxiliary hydraulic circuit of about 70-130 L/min at 13,000-15,000 kPa; exact flow and pressure targets vary by carrier and hammer configuration, so confirm against the OMM for your combination.

What is the H115S's impact energy class and operating weight?

Impact energy class runs around 4,070 J (3,000 ft-lbf). Operating weight is about 1,070-1,460 kg (2,360-3,220 lb) depending on tool point and mounting configuration.

What replaces the H115S in Caterpillar's current hammer lineup?

No distinct successor model number is documented. The H115S is Caterpillar's current S/Performance Hammer trim at this size, sold alongside the value-oriented H115 GC S; the two trims coexist in the current lineup rather than one replacing the other. Check with your Cat dealer for the latest lineup before assuming a change.

What H115S owners discuss

What wears out first on an H115S, and how do I know it's due for attention?
The lower bushing and the tool/moil bore are first to show play. The lower bushing is slip-fit and can be rotated 90 degrees once to buy extra service life before replacement becomes unavoidable. Tie rods run the full length of the housing and hold backhead, cylinder, and chuck/tool holder in alignment; if one stretches or loosens, the stack can shift and the piston starts binding in the bore instead of firing straight. Any tool bushing play beyond what the service manual allows, or a tie rod that has gone slack, means teardown before more damage spreads downstream. Have your dealer verify tie rod tension and bushing clearance against spec before returning the hammer to service.
What carrier size and hydraulic flow does the H115S actually need?
It is built for excavators in roughly the 12-20 metric ton class, though dealer spec sheets are not perfectly consistent on the exact min/max carrier weight, so confirm the current sheet for your specific unit rather than assuming. Rated flow is generally in the 19-34 gpm (70-130 L/min) range at an operating pressure somewhere around 1900-2500 psi (13,000-17,000 kPa); some literature narrows that window further. Match the hammer to a carrier's auxiliary circuit output before hookup, not just to carrier weight class. An undersized carrier can't hold the tool loaded hard enough, inviting blank firing; an oversized or over-pressured circuit can push the hammer past its rated cycle rate and beat up the internals. Flow-test the circuit before first use rather than assuming the carrier's rated output matches the hammer's window.
Do I still need to grease it by hand if it has autolube?
The onboard autolube feeds the lower bushing continuously while the hammer cycles, but it is not maintenance-free. Cartridge level, feed rate, and trapped air in the line still need checking, and the line should be purged after every cartridge change to confirm grease is actually reaching the bushing before trusting it unattended. If the system runs dry or air-locks unnoticed, the lower bushing and tool shank gall and wear far faster than normal, and that wear transfers straight into the piston bore. In dusty or high-cycle work, topping off manually between cartridge changes is common practice rather than relying on the system alone.
What causes blank-firing damage and how do you avoid it?
Blank firing is cycling the piston with the tool tip not loaded against material, so there is no resistance to absorb the impact and the energy slams straight into the tool, bushing, and backhead. Auto shutoff is built to sense a lost-load condition and stop the piston, but it should not be treated as a substitute for technique. Keep steady downforce on the tool and stop cycling the instant material breaks through, instead of continuing to fire in open air or letting the hammer auto-cycle while repositioning. Repeated blank firing shows up later as stretched or snapped tie rods, cracked bushings, and backhead cracking from the housing absorbing impacts it was not designed to take. Any moment where the tool broke through and kept firing counts as wear, not a non-event.
How do you know the nitrogen accumulator needs attention?
The gas charge absorbs pressure spikes and helps drive stroke energy. When it runs low, the supply hose visibly bounces or hops under pressure and the hammer loses striking power even though flow and pressure at the carrier check out fine. Charge is checked with a nitrogen-specific gauge and topped up with dry nitrogen only, never shop air or oxygen, to the precharge called out in the hammer's service literature. One advantage of this platform is the accumulator can be checked and charged with the hammer still mounted on the carrier, so there is little reason to defer it. Treat charging as at least an annual check, sooner if hose bounce or a drop in power shows up. Have your dealer verify precharge pressure with the correct gauge and fitting before returning the hammer to service.
The piston cycles but the hammer won't strike or feels weak. What's usually going on?
Work through the common causes in order: a low or lost nitrogen charge in the accumulator, since the piston can't build stroke energy without it; a control valve spool sticking or gummed up with contamination; a broken or loosened tie rod letting the internal stack shift and bind; or supply flow/pressure at the carrier falling outside the hammer's rated window. Check that quick couplers are fully seated and the carrier's auxiliary shutoff valve is wide open first, since that is the easiest fix. Also rule out a partially closed return line, which backs pressure into the case, runs the unit hot, and cooks seals over time even before the strike goes weak. Have a qualified hammer tech confirm valve and accumulator condition before a full teardown.
What should you check before buying a used H115S?
Check tool/moil bushing play first. Excessive clearance at the lower bushing is the leading driver of piston and cylinder bore damage, so looseness there is a direct read on remaining life. Look over tie rod tightness and inspect the housing and backhead for cracks, then check every hose, coupler, and the autolube line for leaks or dried-out fittings. Ask for service history, specifically whether the accumulator has been recharged on schedule and whether the unit has a history of running dry or blank firing. If possible, mount it on a compatible carrier and run it under real material contact before buying; a hammer that won't demonstrate a clean, full-power stroke under load is telling you something a walk-around can't. Have your dealer or a qualified hammer tech inspect bushing clearance and tie rod condition before committing, especially on higher-hour units.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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