Caterpillar ES12F
Caterpillarengine - generator setuninterruptible pwr su

Caterpillar ES12F

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar ES12F is not a mobile machine or a standalone commercial genset sold on its own. It is Cat's model designation for the engine-generator and flywheel cabinet built into the legacy UPS1000S and UPS1200S continuous-power Uninterruptible Power Supply systems, catalogued by Cat under the ENGINE - GENERATOR SET group. Inside a data center or critical facility, the ES12F cabinet pairs a flywheel energy-storage/clutch assembly with a backup generator so power stays continuous through a utility interruption, bridging the gap until the engine picks up load. Control runs through an EMCP4-based system with a plug-in excitation module compatible with EM10/EM15 hardware, handling the field current and voltage regulation for the unit. The model group covers three related configurations sharing the same ES12F platform: base ES12F (serial prefix CZE), and the UPS1000S (CZS) and UPS1200S (CZT) system badges. No confirmed production-year window or predecessor/successor lineage is documented for this configuration.

Legacy UPS cabinets like the ES12F remain in service for years inside facilities that cannot tolerate downtime, and data centers, hospitals, and industrial sites running these aging flywheel-UPS systems still need parts and qualified service long after the product has left current sales literature. Because Cat groups the ES12F, UPS1000S, and UPS1200S hardware together in its parts catalogs, buyers sourcing components for one of these cabinets need to confirm the exact serial prefix (CZE, CZS, or CZT) before ordering, since panel, enclosure, and control parts are filed by configuration within the shared model group. For owners and independent shops, that means serial-prefix verification is the starting point for any parts or service request on this product, not a spec sheet lookup.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar ES12F specifications

Engine

ConfigurationEngine-generator set built into the flywheel cabinet of the UPS1000S and UPS1200S continuous-power uninterruptible power supply system. Not a standalone diesel genset sold apart from that UPS system.
Serial number prefixCZE
Generator controlEMCP4-based control with a plug-in excitation module supplying field current for the Integrated Voltage Regulator (IVR) function
Engine model / displacement / cylindersNot published in available factory literature for this cabinet configuration - verify with your dealer using the unit serial number
Gross/net power ratingNot independently published for the ES12F cabinet. The parent UPS system is sold under the UPS1000S and UPS1200S designations, suggesting a class in the 1000-1200 kVA range, but no source ties a confirmed ekW/kVA nameplate figure directly to ES12F - treat as unconfirmed
Emissions tierNot documented for this configuration - verify with your dealer

Weights

Operating/shipping weightNot published in available factory literature for this cabinet - verify with your dealer

Dimensions

Transport length/width/heightNot published in available factory literature for this cabinet - verify with your dealer

Performance

System voltage460 V configuration referenced for the cabinet's flywheel power-supply group
Travel/gradeabilityNot applicable - stationary engine-generator/flywheel cabinet, not a mobile machine
Output rating detailNo ES12F-specific overload, voltage-regulation, or ride-through figures are published separately from the parent UPS1000S/UPS1200S system - do not borrow figures from other Cat UPS product lines, as those are separate designs

Service capacities (summary)

Fuel tank / engine oil / cooling systemNot published in available factory literature for this cabinet - verify with your dealer

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

ES12F fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)not documented in public sources for this model — confirm exact fill volume against the serial-specific OMM before serviceCat DEO (Diesel Engine Oil), viscosity grade selected per ambient starting temperature per the standard Cat multi-viscosity oil recommendation table
Cooling systemnot documented in public sources for this model — confirm exact fill volume against the serial-specific OMM before serviceCat ELC (Extended Life Coolant) or a Cat-approved heavy-duty coolant/antifreeze meeting Cat's water/glycol premix specification
Fuel tank (day tank)not documented in public sources for this model — confirm exact fill volume against the serial-specific OMM before serviceultra-low sulfur No. 2-D diesel fuel meeting Cat's diesel fuel specification; use a winterized blend or fuel conditioner in cold climates
Clutch / flywheel-generator bearing lubrication (grease points)spec only — no fill volume publishedCat multipurpose lithium-complex grease (Cat MPGM or equivalent NLGI Grade 2 EP grease)
Hydraulic system and tanknot applicable / not documented — this power-supply unit's published parts groupings do not show a distinct hydraulic reservoir circuit for this modelnot applicable for this configuration; verify against the unit's serial-specific OMM
Transmission / final drives / axlesnot applicable — this is a stationary engine-generator (UPS) set, not a mobile machine; it has no transmission, final drive, or axle compartmentsnot applicable

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar ES12F maintenance schedule

Service intervalTasks
Every 10 h
  • Walk around the UPS cabinet and confirm no unusual noise, vibration, or odor from the flywheel and generator section.
  • Check the EMCP4 control panel for active alarms, warnings, or shutdown events and log them.
  • Verify battery charger output and starting-battery condition at the control panel.
  • Inspect enclosure doors, filters, and ventilation louvers for obstruction.
  • Confirm coolant and fuel levels are within normal range where the cabinet includes an onboard engine.
Every 250 h
  • Inspect flywheel/clutch coupling area for leaks, loose hardware, or abnormal wear at accessible inspection points.
  • Check drive belts and coupling guards for wear, cracking, or misalignment.
  • Test EMCP4 event log and clear or record fault history per dealer guidance.
  • Inspect excitation module (EM10/EM15-compatible) connections and wiring for corrosion or looseness.
  • Clean or replace air intake and cooling filters as needed.
Every 500 h
  • Sample and send engine oil and coolant for fluid analysis where the cabinet includes an onboard engine.
  • Inspect and torque-check flywheel housing and clutch mounting bolts to factory spec.
  • Verify generator winding insulation resistance and terminal connections.
  • Check control-panel battery voltage under load and inspect terminals for corrosion.
  • Inspect enclosure seals, gaskets, and cable entries for weather intrusion.
Every 1,000 h
  • Change engine oil and filters where applicable, using Cat DEO or equivalent per the fluid recommendation for this class of genset engine.
  • Inspect and service the flywheel bearing and clutch engagement mechanism per the factory service procedure.
  • Test the automatic transfer/excitation control sequence for correct operation.
  • Inspect coolant system hoses, clamps, and the heat exchanger or radiator section for leaks or scale.
  • Verify grounding and lightning-protection connections at the enclosure.
Every 2,000 h
  • Perform a full functional load-bank test of the generator and flywheel handoff sequence.
  • Inspect and service the excitation module and EMCP4 control board connections in detail.
  • Replace coolant per Cat ELC or equivalent extended-life coolant guidance where the cabinet uses liquid cooling.
  • Inspect and service fuel system components, filters, and injectors where an onboard diesel engine is fitted.
  • Re-torque structural and enclosure mounting hardware.
Every 4,000 h
  • Schedule a major inspection of the flywheel assembly and clutch/coupling wear components with a Cat dealer.
  • Rebuild or replace excitation and control components showing degraded performance history in the EMCP4 log.
  • Inspect generator bearings and windings for long-term wear and re-grease or replace as specified.
  • Evaluate enclosure corrosion, insulation, and cooling system condition for major component replacement.

Servicing the ES12F beyond the schedule

Predictive Maintenance & Fluid Analysis

Track EMCP4 alarm and event history as the primary predictive signal on the ES12F cabinet, since it flags excitation, control, and generator faults before they become failures. Where the unit carries an onboard engine, pull oil and coolant samples on a fixed interval for fluid analysis rather than time-based guesswork. Monitor battery charger output and starting-battery health at every visit. No published capacity data exists for this configuration, so log actual readings against dealer-confirmed baselines instead of factory tables.

Corrective & Common Repairs

Most corrective work on the ES12F centers on the flywheel/clutch coupling, the excitation module, and EMCP4 control wiring rather than engine teardown. Loose or worn clutch hardware, degraded excitation connections, and control-panel battery faults are the recurring failure points on aging cabinets. Confirm serial prefix (CZE, CZS, or CZT) before ordering panel, enclosure, or control-station parts, since the three configurations share a parts group but are not always interchangeable component-for-component.

Overhaul & Rebuild Points

Overhaul planning on the ES12F should target the flywheel bearing and clutch engagement mechanism, generator windings, and the excitation/control module as the major wear groups, since no factory rebuild-kit or capacity data is published for this cabinet independent of the parent UPS1000S/UPS1200S system. Treat any rebuild as a dealer-scoped job: pull the unit's service history from the EMCP4 log first, then verify component compatibility against the confirmed serial prefix before sourcing replacement hardware.

Seasonal & Environment Servicing

As a stationary indoor cabinet, the ES12F is less exposed to weather extremes than mobile equipment, but enclosure seals, cable entries, and cooling airflow still need seasonal attention in facilities with variable ambient temperature or humidity. Check ventilation louvers and filters for dust loading before high-demand cooling seasons, and confirm coolant condition ahead of temperature swings where the cabinet uses liquid cooling. Inspect for corrosion at battery terminals and control connections in humid or coastal environments.

ES12F common service parts

Part numberPart
240-2526Filter Element-Encl AirCheck fitment →
244-4994Filter As-ElectricalCheck fitment →
244-4988Filter As-ElectricalCheck fitment →
244-4995Filter As-ElectricalCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

ES12F attachments & work tools

Work-tool attachments

Not applicable. The ES12F is a stationary engine-generator set built into a Cat flywheel-based Uninterruptible Power Supply (UPS) frame, not a mobile earthmoving machine. It has no boom, no hydraulic work circuit, and no quick-coupler system, so no bucket, blade, hammer, or other work-tool line exists for this model.

Enclosure and guarding options

The engine-generator set is housed in a dedicated power-supply enclosure with its own guards and base group. Weather- and sound-attenuating enclosure treatment is typical for this class of packaged diesel genset, matching the acoustic/weather enclosure options offered across similarly sized Cat industrial gensets.

Cooling and fan group

A circulating fan group is fitted as part of the enclosure/guard package to manage radiator and enclosure airflow for the engine-generator set. Sizing and arrangement follow standard practice for enclosed diesel gensets in this power class.

Generator-set control panel

A dedicated generator-start control panel group governs cranking, monitoring, and start/stop sequencing of the ES12F engine-generator within the UPS system. A separate electrical panel group and circuit-board assembly handle system-level monitoring and interface with the flywheel UPS controls.

Operator station / access panel

The power-supply enclosure includes an operator-station panel arrangement providing local access to gauges and controls for the engine-generator set, consistent with factory-fitted operator stations on comparable packaged gensets.

Frame and mounting base

The engine-generator set mounts on a dedicated frame assembly built for the UPS power-supply enclosure rather than a standard skid base sold separately. This frame integrates the enclosure, guards, and control panels into one factory-assembled unit.

Fuel tank / sub-base options

Packaged diesel gensets in this size class typically offer integral or sub-base fuel tank options for extended run time, though a model-specific tank capacity for the ES12F is not confirmed in available documentation; verify configuration with your dealer.

All ES12F assemblies by section

Every catalogued assembly group for the Caterpillar ES12F. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Electrical And Starting System
289-4938 Block As-Terminal
25***73Block As; (Thermal Switch)1
28***38Block As-Terminal1
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245-1599 Board As-Circuit
282-3659 Board As-Circuit
18***60Fuse; (2-Ampere)1
18***61Fuse; (5-Ampere)2
23***53Fuse; (5-Ampere)8
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279-6656 Board As-Circuit
27***01Fuse; (3-Ampere)2
27***56Board As-Circuit1
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239-9265 Board As-Circuit
20***73Fuse; (1-Ampere)2
23***65Board As-Circuit1
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242-7420 Board As-Circuit
24***20Board As-Circuit1
27***58Board As-Circuit1
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242-9373 Board As-Circuit
18***61Fuse; (5-Ampere)2
24***73Board As-Circuit1
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242-7423 Board As-Circuit
279-6658 Board As-Circuit
18***60Fuse; (2-Ampere)1
24***56Fuse; (0.5-Ampere)3
24***57Fuse; (2.5-Ampere)1
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239-9266 Board As-Circuit
23***29Battery; (Lithium)1
23***66Board As-Circuit1
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242-7429 Board As-Circuit
24***29Board As-Circuit1
24***51Capacitor6
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242-9376 Board As-Circuit
18***54Fuse; (20-Ampere)(Output)1
19***99Fuse; (10-Ampere)2
20***67Fuse; (1-Ampere)1
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242-7427 Board As-Circuit
20***73Fuse; (1-Ampere)1
24***27Board As-Circuit1
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242-7424 Board As-Circuit
235-6333 Board As-Circuit -Electro Magnetic Interference
23***51Capacitor3
23***33Board As-Circuit; -Electro Magnetic Interference1
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242-7422 Board As-Circuit
242-9374 Board As-Circuit
20***73Fuse; (1-Ampere)2
24***74Board As-Circuit1
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242-9375 Board As-Circuit
18***60Fuse; (2-Ampere)1
18***61Fuse; (5-Ampere)2
23***53Fuse; (5-Ampere)8
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256-6468 Board As-Circuit
20***70Fuse; (4-Ampere)1
25***68Board As-Circuit1
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242-7421 Board As-Circuit
24***46Fuse; (3.15-Ampere)1
24***21Board As-Circuit1
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242-7428 Board As-Circuit
19***99Fuse; (10-Ampere)1
23***53Fuse; (5-Ampere)1
24***46Fuse; (3.15-Ampere)1
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242-7425 Board As-Circuit
18***56Fuse; (30-Ampere)(Output)2
24***46Fuse; (3.15-Ampere)2
24***25Board As-Circuit1
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239-9264 Board As-Circuit
23***29Battery; (Lithium)1
23***64Board As-Circuit1
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279-6655 Board As-Circuit -Controller
19***04Fuse; (3-Ampere)3
23***29Battery; (Lithium)1
23***53Fuse; (5-Ampere)1
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244-8756 Board As-Circuit
257-8287 Bus Bar As
25***87Bus Bar As1
25***89Circuit Breaker As; (1600-Ampere)(Neutral)1
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244-7567 Bus Bar As
24***49Bus6
24***67Angle6
24***67Bus Bar As1
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257-7943 Bus Bar As
257-8455 Bus Bar As
259-9050 Bus Bar As
257-7944 Bus Bar As
24***29Board As-Circuit2
25***44Bus Bar As1
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294-2080 Bus Bar As -4-Wire
24***29Board As-Circuit3
29***80Bus Bar As; -4-Wire1
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254-3922 Bus Bar As
257-8458 Bus Bar As
245-2869 Bus Bar Gp
245-2874 Bus Bar Gp
24***74Bus Bar Group1
24***21Bus1
24***22Bus1
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245-2906 Bus Bar Gp
24***06Bus Bar Group1
24***07Bar As1
24***08Bar As1
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245-2866 Bus Bar Gp
24***43Bar-Bus1
24***44Bar-Bus1
24***45Bar-Bus1
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245-4775 Cable Gp -Generator Start, Dual
24***75Cable Group; -Generator Start, Dual1
25***20Cable1
25***21Cable1
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245-4778 Cable Gp -External Source Synchronizing
24***70Cable As1
24***71Cable As1
24***77Cable As1
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245-4774 Cable Gp -Generator Start Option Output Circuit Breaker
24***74Cable Group; -Generator Start Option Output Circuit Breaker1
25***20Cable1
25***21Cable1
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259-6318 Circuit Breaker & Mounting Gp -System I/O
25***18Circuit Breaker & Mounting Group; -System I/O1
25***19Circuit Breaker As; (2000-Ampere)1
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258-5032 Circuit Breaker & Mounting Gp
25***32Circuit Breaker & Mounting Group1
25***34Circuit Breaker As; (2000-Ampere)1
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244-7556 Circuit Breaker & Mounting Gp -System I/O
24***19Circuit Breaker As; (1600-Ampere)1
24***56Circuit Breaker & Mounting Group; -System I/O1
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245-2868 Circuit Breaker & Mounting Gp
24***24Circuit Breaker As; (1600-Ampere)1
24***68Circuit Breaker & Mounting Group1
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257-8456 Circuit Breaker & Mounting Gp
25***55Bus Bar As1
25***56Circuit Breaker & Mounting Group1
25***57Circuit Breaker As; (4-Pole, 1600-Ampere, 600-Volt)1
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257-7945 Circuit Breaker & Mounting Gp
25***43Bus Bar As1
25***45Circuit Breaker & Mounting Group1
25***46Circuit Breaker As; (1600-Ampere)1
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244-1408 Conduit Gp
24***08Conduit Group1
27***81Cable; (24-Ga)(Yellow)1
27***82Cable; (24-Ga)(Grey)1
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258-6904 Connection Gp-Electrical -Maintenance Bypass, 4-Wire
25***04Connection Group-Electrical; -Maintenance Bypass, 4-Wire1
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244-6991 Contactor As
24***67Contactor; (230-Volt)1
24***91Contactor As1
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244-4989 Contactor Gp
24***89Contactor Group1
24***91Contactor As2
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203-3971 Diskette
203-3976 Diskette
245-0537 Fuse Gp -Static Switch
24***20Block-Fuse; (2-Pole)(2-Pole)2
24***20Block-Fuse; (3-Pole)1
24***37Fuse; (2.5-Ampere)4
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276-9057 Fuse Gp
24***01Block; (Terminal End)(Fuse)2
24***37Fuse; (2.5-Ampere)2
25***70Block1
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276-9059 Fuse Gp
19***97Fuse; (3-Ampere)6
24***01Block; (Terminal End)(Fuse)3
24***53Fuse; (1-Ampere)3
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245-3637 Fuse Gp -Inverter, Neutral
19***71Fuse; (63-Ampere)1
24***81Holder; (Fuse)2
24***97Switch; (Fuse)1
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244-4996 Fuse Gp -Control
20***77Fuse; (200-Ampere)1
20***69Indicator; (Fuse)1
24***96Fuse Group; -Control1
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294-2081 Fuse Gp
24***53Fuse; (1-Ampere)4
27***50Block-Fuse1
29***81Fuse Group1
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293-5402 Kit-Switch -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***02Kit-Switch; -Emergency Power Off1
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257-8288 Neutral Bus Bar As
244-8661 Panel Gp-Circuit Breaker
24***76Panel Group-Circuit Breaker1
24***61Panel Group-Circuit Breaker1
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244-7576 Panel Gp-Circuit Breaker
24***07Plate1
24***09Block-Terminal; (4-Pole)1
24***76Panel Group-Circuit Breaker1
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244-7571 Panel Gp-Circuit Breaker
24***24Circuit Breaker As; (1600-Ampere)1
24***56Circuit Breaker & Mounting Group; -System I/O1
24***71Panel Group-Circuit Breaker1
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244-8659 Panel Gp-Circuit Breaker
24***76Panel Group-Circuit Breaker1
24***59Panel Group-Circuit Breaker1
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254-5985 Panel Gp-Circuit Breaker
24***26Circuit Breaker As; (1600-Ampere)1
24***56Circuit Breaker & Mounting Group; -System I/O1
25***85Panel Group-Circuit Breaker1
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259-3170 Panel Gp-Circuit Breaker
25***34Circuit Breaker As; (2000-Ampere)1
25***70Panel Group-Circuit Breaker1
25***18Circuit Breaker & Mounting Group; -System I/O1
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244-8660 Panel Gp-Circuit Breaker
24***75Panel Group-Circuit Breaker1
24***60Panel Group-Circuit Breaker1
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244-8658 Panel Gp-Circuit Breaker
24***75Panel Group-Circuit Breaker1
24***58Panel Group-Circuit Breaker1
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244-7575 Panel Gp-Circuit Breaker
24***07Plate2
24***09Block-Terminal; (4-Pole)1
24***75Panel Group-Circuit Breaker1
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261-7479 Resistor As
26***79Resistor As1
26***81Kit-Resistor Wire; (12-Ohm, 500-Watt)1
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265-5574 Resistor As
243-3782 Sensor Gp-Temperature -Flywheel Bearing
20***52. Coller, Sensor-Vacuum; (Flywheel Bearing)1
24***13Retainer; (Gauge)1
24***82Sensor Group-Temperature; -Flywheel Bearing1
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289-4936 Strip As-Terminal
18***52Fuse; (2-Ampere)(Input)8
24***37Fuse; (2.5-Ampere)2
24***53Fuse; (1-Ampere)4
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245-0560 Switch As -Static
24***07Plate4
24***09Block-Terminal; (4-Pole)2
24***60Switch As; -Static1
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253-8957 Switch As-Power -Remote Emergency Stop
25***72Switch-Push Button; (Remote Emergency Stop)1
25***57Switch As-Power; -Remote Emergency Stop1
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294-5574 Switch As-Push Button -Emergency Power Off
28***13Switch As-Push Button; (Emergency Power Off)1
29***74Switch As-Push Button; -Emergency Power Off1
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294-2078 Switch As-Selector -Service Mode
29***89Switch; (Select)1
29***78Switch As-Selector; -Service Mode1
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287-5712 Switch Gp-Push Button -Emergency Power Off
28***12Switch Group-Push Button; -Emergency Power Off1
28***13Switch As-Push Button; (Emergency Power Off)1
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290-3873 Switch Gp-Temperature
26***25Switch-Thermal; (150-Deg)(Transformer)3
26***26Switch-Thermal; (160-Deg)(Transformer)3
26***27Thermistor3
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245-0534 Transformer As
24***10Transformer As-Current; (Ratio 2000:5)3
24***34Transformer As1
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263-0793 Transformer As
26***25Switch-Thermal; (150-Deg)(Transformer)3
26***26Switch-Thermal; (160-Deg)(Transformer)3
26***27Thermistor3
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291-1075 Transformer Gp
29***73Switch Group-Temperature1
29***21Base1
29***75Transformer Group1
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290-3872 Transformer Gp
24***10Transformer As-Current; (Ratio 2000:5)1
29***72Transformer Group1
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245-0564 Transformer Gp-Current
24***10Transformer As-Current; (Ratio 2000:5)3
24***64Transformer Group-Current1
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Enclosures, Guards And Bases
244-7601 Baffle As-Air Flow
24***01Baffle As-Air Flow1
24***38Resistor; (5000-Ohm, 175-Watt)6
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290-6621 Base
244-7369 Base As
244-4993 Fan As-Circulating
24***50Guard-Fan; (Fan)1
24***94Fan As-Circulating1
24***93Fan As-Circulating1
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243-3794 Fan As-Circulating
24***94Fan As-Circulating1
24***43Cable As; (Control)1
24***44Cable As; (Power)1
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244-8753 Fan Gp-Circulating -Plenum
24***93Fan Group-Circulating; -Plenum1
24***53Fan Group-Circulating; -Plenum1
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244-4991 Fan Gp-Circulating
24***91Fan Group-Circulating1
24***93Fan As-Circulating3
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256-6472 Fan Gp-Circulating
24***93Fan As-Circulating3
25***71Panel As-Electrical1
25***72Fan Group-Circulating1
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290-3858 Fan Gp-Circulating
24***93Fan As-Circulating4
29***58Fan Group-Circulating1
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243-3792 Fan Gp-Circulating
24***92Fan Group-Circulating1
24***94Fan As-Circulating3
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244-7593 Fan Gp-Circulating -Plenum
24***94Fan As-Circulating2
24***93Fan Group-Circulating; -Plenum1
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245-0565 Fan Gp-Circulating
24***85Resistor; (25-Ohm, 650-Watt)1
24***93Fan As-Circulating3
24***65Fan Group-Circulating1
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294-3319 Frame As -Internal Components
24***84Panel Group-Electrical1
24***85Panel Group-Electrical1
24***86Panel Group-Electrical1
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245-2870 Frame As
24***56Bar-Bus; (Tie In)2
24***39Cleat; (Base)2
24***70Frame As1
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257-4950 Frame As
244-7545 Frame As
24***55Bar-Bus; (Ground)1
24***56Bar-Bus; (Tie In)2
24***45Frame As1
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Operator Station
237-9613 Adapter-Communication
23***13Adapter-Communication1
26***06Cable1
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130-3349 Control Gp-Alarm Module
13***49Control Group-Alarm Module1
22***41Screw; (5/16-18x0.875-In)16
22***42Seal-O-Ring1
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243-3783 Coupling Gp-Vacuum
24***83Coupling Group-Vacuum1
3J***54Packing,Preformed Part Of Kit P/N 5r***271
9S***02Plug-O-Ring; (Straight Thread O-Ring)1
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244-4997 Enclosure Gp-Power Supply
24***83Panel Group-Electrical1
24***84Panel Group-Electrical1
24***85Panel Group-Electrical1
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244-4979 Enclosure Gp-Power Supply
20***31Switch-Push Button; (Emergency Module Off)1
20***33Switch; (Key)(Emergency Stop)1
23***85Key; (Control)1
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244-7596 Enclosure Gp-Power Supply
24***56Enclosure Group-Power Supply1
24***59Panel Group-Electrical1
24***96Enclosure Group-Power Supply1
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244-4981 Enclosure Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***24Ring1
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244-7356 Enclosure Gp-Power Supply
20***73Fuse; (1-Ampere)2
24***19Board As-Circuit; (Remote Status)1
24***89Cable As1
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245-2767 Enclosure Gp-Power Supply
24***29Door; (Lh)1
24***11Handle; (Door)2
24***23Plate; (Rear)1
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245-4772 Enclosure Gp-Power Supply
24***32Switch-Push Button; (Bypass)2
24***05Panel Group-Electrical1
24***72Enclosure Group-Power Supply1
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257-8454 Enclosure Gp-Power Supply
25***51Enclosure Group-Power Supply1
25***45Circuit Breaker & Mounting Group1
25***54Enclosure Group-Power Supply1
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257-4952 Enclosure Gp-Power Supply
25***66Panel; (Bottom)1
25***67Panel; (Top)1
25***50Frame As1
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326-5094 Enclosure Gp-Power Supply
25***51Enclosure Group-Power Supply1
25***50Bus Bar As1
32***94Enclosure Group-Power Supply1
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245-0529 Enclosure Gp-Power Supply
24***31Plate; (Side, Rh)1
24***11Handle; (Door)2
24***16Screen; (Front)4
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259-9049 Enclosure Gp-Power Supply
24***71Panel Group-Circuit Breaker1
24***72Panel Group-Electrical1
24***06Bus Bar Group1
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257-4951 Enclosure Gp-Power Supply
24***11Handle; (Door)2
24***16Screen; (Front)2
24***23Plate; (Rear)1
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326-6080 Enclosure Gp-Power Supply
244-4982 Enclosure Gp-Power Supply
24***27Board As-Circuit1
24***82Enclosure Group-Power Supply1
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244-7384 Enclosure Gp-Power Supply
24***30Panel; (Main, Top)1
24***32Panel; (Subpanel, Top)2
24***31Plate; (Side, Rh)1
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259-1170 Enclosure Gp-Power Supply
25***51Enclosure Group-Power Supply1
25***56Circuit Breaker & Mounting Group1
25***59Cable; (Ground)2
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256-6479 Enclosure Gp-Power Supply
24***37Panel Group-Power Supply1
25***79Enclosure Group-Power Supply1
25***70Enclosure Group-Power Supply1
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244-7581 Enclosure Gp-Power Supply
24***41Panel Group-Electrical1
24***55Panel Group-Electrical1
24***56Circuit Breaker & Mounting Group; -System I/O1
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244-1407 Enclosure Gp-Power Supply
24***06Fitting1
24***12Fitting1
24***61Clamp2
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244-4994 Filter As-Electrical
24***77Inductor6
24***94Filter As-Electrical1
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244-4988 Filter As-Electrical
244-4995 Filter As-Electrical
243-3796 Flywheel Gp-Power Supply
18***09Resistor; (13-Watt)2
24***42Capacitor; (600-Volt)24
24***96Flywheel Group-Power Supply1
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244-1409 Flywheel Gp-Power Supply
24***97Switch; (Fuse)2
24***35Capacitor; (1200-Volt)2
24***44Capacitor; (450-Volt)8
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244-8714 Module As -Solid-State Switch
23***35Seal-O-Ring2
23***04Pump & Motor Group-Vacuum1
24***12Fitting1
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250-7959 Module Gp-Alarm
24***03Board As-Circuit; (Digital Gate Drive)1
25***59Module Group-Alarm1
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240-1892 Module Gp-Converter
24***92Module Group-Converter1
24***87Fuse; (250-Ampere)2
24***97Switch; (Fuse)2
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240-1663 Module Gp-Converter
13***49Control Group-Alarm Module1
19***39Film-Control Panel1
24***63Module Group-Converter1
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236-4958 Panel Ar-Control -Generator Start, Dual
23***48Panel Group-Control; -Generator Start1
23***50Bracket2
23***58Panel Ar-Control; -Generator Start, Dual1
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236-4955 Panel Ar-Control
22***37Fuse; (63-Ampere)5
23***55Panel Ar-Control1
24***15Panel Group-Electrical; -Converter Module3
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236-4957 Panel Ar-Control
23***48Panel Group-Control; -Generator Start2
23***50Bracket4
23***57Panel Ar-Control; -Generator Start, Single1
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236-4956 Panel Ar-Control
23***48Panel Group-Control; -Generator Start1
23***50Bracket2
23***56Panel Ar-Control1
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244-7547 Panel As-Electrical
24***47Panel As-Electrical1
24***39Cleat; (Base)2
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294-2079 Panel As-Electrical
24***62Diode As; (Bridge)1
24***37Fuse Group; -Inverter, Neutral6
29***79Panel As-Electrical1
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256-6478 Panel As-Electrical
20***01Transformer; (230-Volt)2
24***41Thermistor; (10-Ampere)(10-Ampere)2
25***73Block As; (Thermal Switch)1
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244-4990 Panel As-Electrical
23***48Panel Group-Control; -Generator Start2
23***50Bracket4
24***90Panel As-Electrical1
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294-2918 Panel As-Electrical
26***74Resistor As3
29***81Fuse Group1
29***18Panel As-Electrical1
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245-1678 Panel As-Electrical
24***22Board As-Circuit1
24***23Board As-Circuit2
24***78Panel As-Electrical1
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256-6477 Panel As-Electrical
23***65Board As-Circuit1
24***07Headliner3
24***22Board As-Circuit1
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287-6148 Panel As-Electrical -Neutral Fuse
20***01Transformer; (230-Volt)1
24***21Transformer; (630-Volt)1
24***41Thermistor; (10-Ampere)(10-Ampere)2
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245-2872 Panel As-Electrical
20***03Transformer; (230-Volt)1
24***91Thermistor; (10-Ohm)1
24***39Cleat; (Base)2
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245-0563 Panel As-Electrical
20***66Fuse; (7-Ampere)2
24***03Fuse; (30-Ampere)3
24***07Plate2
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256-6471 Panel As-Electrical
24***11Relay-Time Delay; (Back Feed Circuit)1
24***12Socket1
24***63Clip1
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233-7648 Panel Gp-Control -Generator Start
23***48Panel Group-Control; -Generator Start1
23***53Capacitor2
23***56Circuit Breaker As; (25-Ampere)1
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243-3779 Panel Gp-Electrical
24***79Panel Group-Electrical1
24***99Board As-Circuit1
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244-7562 Panel Gp-Electrical
24***51Panel; (Front)1
24***29Switch-Push Button; (Transformer Temperature Status)1
24***62Panel Group-Electrical2
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244-7570 Panel Gp-Electrical
24***43Bar-Bus1
24***44Bar-Bus1
24***45Bar-Bus1
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244-4998 Panel Gp-Electrical
24***88Filter As-Electrical1
24***89Contactor Group1
24***90Panel As-Electrical1
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244-7602 Panel Gp-Electrical
23***65Board As-Circuit1
24***05Block-Fuse; (3-Pole)1
24***53Fuse; (1-Ampere)3
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244-7559 Panel Gp-Electrical
24***09Block-Terminal; (4-Pole)1
24***43Bar-Bus1
24***44Bar-Bus1
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253-8959 Panel Gp-Electrical
19***99Fuse; (10-Ampere)2
20***65Fuse; (4-Ampere)2
20***01Transformer; (230-Volt)2
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244-7604 Panel Gp-Electrical
24***74Transducer; (1000-Ampere)4
24***01Baffle As-Air Flow2
24***04Panel Group-Electrical1
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244-7574 Panel Gp-Electrical
20***65Fuse; (4-Ampere)2
24***04Block-Fuse; (2-Pole)1
24***74Panel Group-Electrical1
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245-0562 Panel Gp-Electrical
24***55Bar-Bus; (Ground)1
24***62Panel Group-Electrical2
24***63Panel As-Electrical1
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245-0888 Panel Gp-Electrical
19***99Fuse; (10-Ampere)2
23***32Relay; (1.8-Ampere, 3-Pole)(Overload)1
23***34Block-Terminal1
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289-4941 Panel Gp-Electrical
20***70Fuse; (4-Ampere)1
24***05Block1
28***41Panel Group-Electrical1
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244-4986 Panel Gp-Electrical
19***99Fuse; (10-Ampere)2
20***66Fuse; (7-Ampere)2
20***67Fuse; (1-Ampere)2
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245-0530 Panel Gp-Electrical
24***82Block-Terminal2
24***46Fuse; (3.15-Ampere)5
24***52Fuse; (15-Ampere)1
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243-3795 Panel Gp-Electrical
24***07Handle1
24***18Panel1
24***29Switch-Push Button; (Transformer Temperature Status)1
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243-3781 Panel Gp-Electrical
24***91Thermistor; (10-Ohm)1
24***99Diode1
24***01Block; (Terminal End)(Fuse)5
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243-3780 Panel Gp-Electrical
24***06Switch-Disconnect; (3-Pole, 400-Amp, Fusible)1
24***10Shaft1
24***15Contact1
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244-4504 Panel Gp-Electrical
22***36Board As-Circuit; (Dc Interface)1
24***45Resistor4
24***04Panel Group-Electrical1
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279-3994 Panel Gp-Electrical -Fuse
24***72Panel Group-Electrical1
24***06Bus Bar Group1
25***85Panel Group-Circuit Breaker1
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245-2871 Panel Gp-Electrical
24***66Bus Bar Group1
24***68Circuit Breaker & Mounting Group1
24***69Bus Bar Group1
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245-0889 Panel Gp-Electrical
24***61Fuse; (1000-Ampere)1
24***14Module As; -Solid-State Switch1
24***61Filter As-Electrical; (Capacitor)1
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312-8583 Panel Gp-Electrical
20***02Transformer; (230-Volt)4
24***21Transformer; (630-Volt)1
24***41Thermistor; (10-Ampere)(10-Ampere)5
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240-2736 Panel Gp-Electrical
24***67Capacitor; (1200-Volt)2
24***68Capacitor; (500-Volt)4
24***22Shroud1
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289-4942 Panel Gp-Electrical
23***65Board As-Circuit1
24***07Headliner3
24***22Board As-Circuit1
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244-4983 Panel Gp-Electrical
20***31Switch-Push Button; (Emergency Module Off)1
22***40Cover; (Secondary Stop)1
24***99Display1
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244-7541 Panel Gp-Electrical
24***27Board As-Circuit1
24***41Panel Group-Electrical1
29***95Block As-Terminal1
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244-7555 Panel Gp-Electrical
24***36Panel Group-Electrical1
24***69Base As1
24***45Frame As1
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244-8746 Panel Gp-Electrical
24***74Transducer; (1000-Ampere)4
24***01Baffle As-Air Flow2
24***46Panel Group-Electrical1
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244-4987 Panel Gp-Electrical
24***87Panel Group-Electrical2
24***91Fan Group-Circulating1
24***94Filter As-Electrical1
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244-4980 Panel Gp-Electrical
24***63Module Group-Converter1
24***92Module Group-Converter1
24***98Panel Group-Electrical1
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240-1898 Panel Gp-Electrical
23***53Capacitor2
23***57Fuse; (0.25-Ampere)2
23***59Relay; (24-Volt)(Control Panel)2
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245-0539 Panel Gp-Electrical
24***34Transformer As1
24***37Fuse Group; -Static Switch1
24***39Panel Group-Electrical2
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245-2805 Panel Gp-Electrical
24***91Thermistor; (10-Ohm)1
24***22Transformer1
24***05Panel Group-Electrical1
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259-1395 Panel Gp-Electrical
24***72Panel Group-Electrical1
24***06Bus Bar Group1
25***95Panel Group-Electrical1
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243-3791 Panel Gp-Electrical
24***08Block1
24***22Board As-Circuit1
24***74Board As-Circuit1
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245-0540 Panel Gp-Electrical
243-3793 Panel Gp-Electrical
23***66Board As-Circuit1
24***93Panel Group-Electrical1
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244-7565 Panel Gp-Electrical
24***41Panel Group-Electrical1
24***65Panel Group-Electrical2
24***67Bus Bar As1
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244-4985 Panel Gp-Electrical
20***65Fuse; (4-Ampere)3
23***72Transformer; (10-Ampere)1
24***01Block; (Terminal End)(Fuse)4
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244-4984 Panel Gp-Electrical
23***64Board As-Circuit1
24***09Block-Terminal; (4-Pole)1
24***07Transformer As; (1-Va)6
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245-1220 Panel Gp-Electrical
24***56Board As-Circuit1
24***20Panel Group-Electrical1
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244-7572 Panel Gp-Electrical
24***03Fuse; (30-Ampere)2
24***04Block-Fuse; (2-Pole)1
24***72Panel Group-Electrical1
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240-2515 Panel Gp-Electrical -Converter Module
24***15Panel Group-Electrical; -Converter Module1
26***36Board As; (Field Coil Driver)2
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259-8401 Panel Gp-Power Supply
24***01Panel Group-Power Supply1
25***01Panel Group-Power Supply1
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237-9609 Panel Gp-Power Supply
23***09Panel Group-Power Supply1
24***01Panel Group-Power Supply4
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290-3815 Panel Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***24Ring1
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246-2037 Panel Gp-Power Supply
24***37Panel Group-Power Supply1
25***52Panel Group-Power Supply1
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237-9361 Panel Gp-Power Supply
23***61Panel Group-Power Supply1
24***01Panel Group-Power Supply2
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244-5000 Panel Gp-Power Supply
24***31Panel1
24***55Plate1
24***24Board As-Circuit2
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245-0569 Panel Gp-Power Supply
24***56Enclosure Group-Power Supply1
24***84Enclosure Group-Power Supply1
24***69Panel Group-Power Supply1
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245-2762 Panel Gp-Power Supply
24***08Conduit Group1
24***96Enclosure Group-Power Supply1
24***04Panel Group-Electrical1
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294-2969 Panel Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***26Filter Element-Encl Air2
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237-9362 Panel Gp-Power Supply
23***62Panel Group-Power Supply1
24***01Panel Group-Power Supply3
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244-4501 Panel Gp-Power Supply
24***01Panel Group-Power Supply1
24***97Enclosure Group-Power Supply1
25***59Module Group-Alarm1
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259-7070 Panel Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***26Filter Element-Encl Air2
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245-1234 Panel Gp-Power Supply
24***29Enclosure Group-Power Supply1
24***30Panel Group-Electrical1
24***34Panel Group-Power Supply1
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253-8962 Panel Gp-Power Supply
24***81Enclosure Group-Power Supply1
25***62Panel Group-Power Supply1
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257-4953 Panel Gp-Power Supply
24***37Panel Group-Power Supply1
25***53Panel Group-Power Supply1
25***01Panel Group-Power Supply; (Bottom Cable Entry)1
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237-9614 Panel Gp-Power Supply
23***14Panel Group-Power Supply1
24***37Panel Group-Power Supply1
25***95Panel Group-Electrical1
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237-9360 Panel Gp-Power Supply
23***60Panel Group-Power Supply1
24***81Enclosure Group-Power Supply1
25***53Panel Group-Power Supply1
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294-2893 Panel Gp-Power Supply -Circuit Breaker, 4-Pole, 4-Wire
24***11Handle; (Door)2
24***16Screen; (Front)1
24***23Plate; (Rear)1
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245-8341 Panel Gp-Power Supply
24***41Panel Group-Power Supply1
25***53Panel Group-Power Supply1
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245-8340 Panel Gp-Power Supply
24***40Panel Group-Power Supply1
25***79Enclosure Group-Power Supply1
25***01Panel Group-Power Supply1
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257-8452 Panel Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***24Ring1
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244-7577 Panel Gp-Power Supply
24***79Enclosure Group-Power Supply1
24***81Enclosure Group-Power Supply1
24***82Enclosure Group-Power Supply1
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245-8339 Panel Gp-Power Supply
24***11Handle; (Door)1
24***16Screen; (Front)2
24***24Ring1
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253-8961 Panel Gp-Power Supply
24***62Panel Group-Power Supply1
24***67Enclosure Group-Power Supply1
25***61Panel Group-Power Supply1
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237-9347 Power Gp-Uninterruptible
23***47Power Group-Uninterruptible1
24***79Enclosure Group-Power Supply1
24***81Enclosure Group-Power Supply1
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263-3331 Power Gp-Uninterruptible
24***00Panel Group-Power Supply1
24***77Panel Group-Power Supply1
24***69Panel Group-Power Supply1
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237-9348 Power Gp-Uninterruptible
23***48Power Group-Uninterruptible1
24***00Panel Group-Power Supply1
24***77Panel Group-Power Supply1
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294-3381 Power Gp-Uninterruptible -3-Pole, 4-Wire
24***69Panel Group-Power Supply1
24***34Panel Group-Power Supply1
24***39Panel Group-Power Supply1
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243-3784 Power Supply Gp
24***84Power Supply Group1
24***69Panel Group-Power Supply1
24***34Panel Group-Power Supply1
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231-3504 Pump & Motor Gp-Vacuum
20***32Power Supply; (350-Watt)1
23***04Pump & Motor Group-Vacuum1
23***88Capacitor; (450-Volt)2
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Service Equipment And Supplies
Parts Group-Miscellaneous
20***70Fuse; (4-Ampere)3
24***11Relay-Time Delay; (Back Feed Circuit)1
24***28Board As-Circuit1
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244-8664 Parts Gp-Miscellaneous
18***61Fuse; (5-Ampere)20
19***71Fuse; (63-Ampere)5
19***99Fuse; (10-Ampere)10
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282-3516 Parts Gp-Miscellaneous -Separate Maintenance Bypass
18***61Fuse; (5-Ampere)20
19***71Fuse; (63-Ampere)1
19***99Fuse; (10-Ampere)10
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282-3515 Parts Gp-Miscellaneous -Parallel Controls
24***11Relay-Time Delay; (Back Feed Circuit)1
27***56Board As-Circuit1
28***15Parts Group-Miscellaneous; -Parallel Controls1
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244-8663 Parts Gp-Miscellaneous
18***46Kit-Pump; (Vacuum)1
24***65Ring4
24***00Connector1
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282-3513 Parts Gp-Miscellaneous -Parallel Maintenance Bypass
18***61Fuse; (5-Ampere)20
19***71Fuse; (63-Ampere)5
19***97Fuse; (3-Ampere)10
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282-3512 Parts Gp-Miscellaneous -Base Unit Configuration, 4-Wire
18***56Fuse; (30-Ampere)(Output)2
19***99Fuse; (10-Ampere)2
20***32Power Supply; (350-Watt)1
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ES12F serial number reference

The ES12F is a flywheel-type uninterruptible power supply, catalogued under the engine-generator set product group alongside its UPS1000S and UPS1200S badge variants. The flywheel cabinets act as a kinetic-energy DC power store, replacing or supplementing chemical battery banks, and the unit is typically paired with a standby generator for extended outages. The PIN/serial plate sits on the power-supply enclosure or control-panel frame of the cabinet. Read the first 3 characters as the prefix, identifying the build configuration, and the digits after as the sequential unit number within that prefix run.

PrefixIdentifies
CZEBase ES12F uninterruptible power supply (flywheel UPS)
CZSUPS1000S configuration (same ES12F model group)
CZTUPS1200S configuration (same ES12F model group)

Frequently asked questions

What does the Caterpillar ES12F do and what type of product is it?

The ES12F is Caterpillar's engine-generator and flywheel cabinet used inside the UPS1000S and UPS1200S continuous-power Uninterruptible Power Supply systems. It is a stationary facility backup-power product, not a mobile machine or a standalone commercial genset - it combines a flywheel energy-storage/clutch assembly with a backup generator to keep power continuous through a utility outage, controlled by an EMCP4-based system.

What is the ES12F's power output or configuration range?

An exact ekW/kVA nameplate rating is not independently published for the ES12F cabinet itself. It is sold as part of the UPS1000S and UPS1200S systems, which suggests a class in that general power range, but no confirmed factory figure ties directly to ES12F - verify the exact rating for your unit with a Cat dealer using the serial number.

What serial prefixes and configurations exist for the ES12F?

Three serial prefixes share the ES12F model group: CZE for the base ES12F configuration, CZS for the UPS1000S system configuration, and CZT for the UPS1200S system configuration. All three are catalogued together under the ES12F engine-generator set group, so confirm the exact prefix on your unit before ordering parts.

What ES12F owners discuss

How does the flywheel actually bridge the gap when utility power drops?
The ES12F engine-generator set is the diesel half of a flywheel-based UPS (UPS1000S/UPS1200S). While mains power is present, the motor/generator spins the flywheel and keeps kinetic energy stored. On a utility loss the stored inertia in that flywheel discharges through the motor/generator to keep output unbroken while the diesel engine spins up and a clutch brings it online to carry the load. Ride-through time before the engine must be online is short, on the order of several seconds, and the exact figure varies by configuration and load. No battery bank is involved in this design, which is the whole point of a flywheel UPS over a battery UPS.
What's the known behavior of the clutch between the flywheel/motor-generator and the diesel engine?
This class of unit uses an electromagnetic or freewheel-type clutch to couple the diesel engine to the flywheel/motor-generator shaft once the engine reaches speed. It's built to be self-lubricating and low-maintenance, engaging automatically without operator input. Field experience with this style of coupling says to watch for abnormal vibration or delayed engagement at scheduled service intervals, since a slow or rough engagement is usually the first sign of wear rather than an outright failure. Have your dealer verify clutch engagement time and condition during scheduled UPS service.
What's the real service-life concern with the flywheel bearings?
Flywheel bearings on this type of continuously-spinning unit are the highest-cost wear item over the machine's life. They see constant rotation, not just start/stop duty, so wear tracks total spin hours and start-cycle count more than calendar age. When they do need replacement it's a major job, comparable in scope to an engine overhaul, involving disassembly, balancing, and recommissioning of the flywheel assembly. Budgeting and scheduling this work early avoids an unplanned outage. Have your dealer verify bearing hours and condition against the maintenance record for your specific unit.
What cooling and enclosure issues come up with this kind of stationary genset?
The ES12F sits in an enclosed power-supply cabinet with its own circulating fan group for engine cooling, since this is a stationary indoor/data-center unit rather than an open mobile machine. Common field checks are coolant level and temperature at the engine, condition of the circulating fan group, and the integrity of the enclosure's weather and acoustic sealing if the installation is sound-attenuated. Corrosion or a compromised enclosure seal is usually a facility-environment issue (humidity, poor ventilation) rather than a defect in the unit itself.
What electrical and control-panel issues show up on these units?
The control and monitoring side runs through a touchscreen operator interface with programmable I/O contacts and remote monitoring, plus the switchgear's protection relays for over/under-voltage and other trip functions. The most commonly reported nuisance is trip relays set too tight, causing alarms or trips that aren't a real fault condition, rather than a hard component failure. Emergency Power Off (EPO) circuits, local and remote, should be functionally tested on a routine schedule since they're safety-critical and rarely exercised otherwise. Have your dealer verify EPO circuit function and trip-relay setpoints as part of scheduled service.
Is there much independent owner/operator discussion of the ES12F online?
Not much, and that's expected. This is a stationary engine-generator set built specifically into Cat's UPS1000S/UPS1200S flywheel UPS product, sold into data-center and critical-facility installations and serviced by the dealer network rather than owned/operated like mobile construction equipment. There isn't a meaningful base of independent enthusiast or owner-operator discussion the way there is for dozers, loaders, or standalone gensets. Anyone maintaining one should lean on factory documentation and dealer service history for the specific serial rather than general forum consensus.
What should I check before buying or taking over a used ES12F unit?
Confirm the serial prefix on the nameplate matches the documented ES12F/UPS1000S/UPS1200S group and pull the full service history tied to that serial. Ask for flywheel spin hours and start-cycle count, not just engine hours, since bearing wear tracks the former. Get records of the last bearing service or overhaul and any clutch inspection. Request a functional/load test showing clean switchover behavior, stable output, and normal alarm behavior under a simulated utility-loss event. Inspect the enclosure and cooling/fan group for corrosion or sealing damage, and confirm the control panel and EPO circuits test out correctly. Because this is specialized critical-power equipment rather than general resale machinery, a pre-purchase inspection by a Cat dealer familiar with the UPS product line is worth arranging rather than relying on a visual check alone.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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