Caterpillar D6H XR
Caterpillartrack-type tractor

Caterpillar D6H XR

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D6H XR is a medium-class track-type tractor introduced in 1986 as part of the H-Series lineup. It features the elevated drive sprocket (Hi-Drive) undercarriage, a first for the D6 line, and is powered by the Caterpillar 3306 diesel engine. Operating weight ranges from 16 to 20 tons (18 to 23 short tons) depending on configuration. The XR variant offers extended track frame and undercarriage for low ground pressure applications. It was succeeded by the D6R in 1996.

The D6H XR remains relevant in the used market due to its robust 3306 engine and durable Hi-Drive undercarriage, which reduces wear on tracks and sprockets. The XR configuration is particularly sought after for forestry and soft terrain work. While the D6R introduced electronic controls and improved comfort, the D6H XR's mechanical simplicity and widespread parts availability keep it competitive for fleet managers prioritizing uptime and lower acquisition costs over advanced telematics.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D6H XR specifications

Engine

ModelCat 3306
Cylinders6
Displacement640.8 cu in (10.5 L)
Gross Power179 hp (133.5 kW)
Net Power165 hp (123.0 kW)
AspirationTurbocharged
Power Measured At1900 rpm

Weights

Operating Weight30,359 to 37,377 lb (13,770 to 16,954 kg) varies by configuration/series

Dimensions

Width Over Tracks7.7 ft (2.35 m)
Height To Top Of Cab10.49 ft (3.20 m)
Ground Clearance1.26 ft (0.38 m)
Length Of Track On Ground9.04 ft (2.76 m)
Track Gauge6.2 ft (1.89 m)
Standard Shoe Size22.05 in (560 mm)
Shoe TypeModerate Service-Rotating Bushing Track
Number Of Shoes Per Side40
Number Of Track Rollers Per Side7
Track Pitch8 in (203 mm)
Ground Contact Area4770 sq in (3.08 sq m)

Performance

Max Speed - Forward7.4 mph (11.9 km/h)
Max Speed - Reverse9.5 mph (15.3 km/h)
Forward Gear 1 Speed2.5 mph (4.0 km/h)
Forward Gear 2 Speed4.3 mph (6.9 km/h)
Forward Gear 3 Speed7.0 mph (11.3 km/h)
Reverse Gear 1 Speed3.0 mph (4.8 km/h)
Reverse Gear 2 Speed5.3 mph (8.5 km/h)
Reverse Gear 3 Speed9.2 mph (14.8 km/h)
Ground Pressure8.58 psi (59.2 kPa)
Transmission TypePower Shift
Number Of Forward Gears3
Number Of Reverse Gears3

Blades

Standard Blade Width11.1 ft (3.38 m)
Standard Blade Height49.5 in (1.26 m)
Standard Blade Capacity5.1 cu yd (3.9 cu m)
Standard Blade Cutting Depth18.7 in (475 mm)
Blade Types AvailableSU, A, PAT

Service Capacities

Fuel Capacity85 gal (321.7 L)
Hydraulic System Capacity19.2 gal (72.7 L)
Engine Oil Capacity7.3 gal (27.6 L)
Cooling System Capacity19.6 gal (74.2 L)
Powertrain Fluid Capacity41 gal (155.2 L)
Final Drives Fluid Capacity3.6 gal (13.6 L)
Hydraulic Pump Flow44 gpm (166.5 lpm)
Relief Valve Pressure2800 psi (19.3 MPa)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D6H XR fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)27.5 L (7.3 gal)Caterpillar DEO or DEO-ULS engine oil. Viscosity: SAE 10W-30 for temperatures above -18°C (0°F); SAE 5W-30 for temperatures below -18°C (0°F). Use of Cat HYDO Advanced or TDTO in the engine is not recommended.
Cooling systemNot documented for this exact serial range — verify with your dealerCaterpillar ELC (Extended Life Coolant) or equivalent pre-mixed ethylene glycol coolant meeting Cat EC-1 specification. Do not mix with other coolant types.
Fuel tankNot documented for this exact serial range — verify with your dealerUltra-low sulfur diesel (ULSD) meeting ASTM D975 or EN 590 specifications. Fuel must be stored properly to prevent water and particulate contamination.
Transmission (PowerShift)Not documented for this exact serial range — verify with your dealerCaterpillar TDTO (Transmission and Torque Converter Oil) meeting Cat TO-4 specification. Viscosity: SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F).
Bevel gear/steering compartmentsNot documented for this exact serial range — verify with your dealerCaterpillar TDTO meeting Cat TO-4 specification. Viscosity: SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F).
Final drives (each)Not documented for this exact serial range — verify with your dealerCaterpillar TDTO meeting Cat TO-4 specification. Viscosity: SAE 50 for high-temperature environments; SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F).
Hydraulic system/tankNot documented for this exact serial range — verify with your dealerCaterpillar HYDO Advanced hydraulic oil or biodegradable hydraulic oil meeting Cat 3245 specification. Viscosity: ISO VG 46 for normal operating temperatures; ISO VG 32 for cold starts below -18°C (0°F).
Pivot shaftNot documented for this exact serial range — verify with your dealerNot applicable
Grease specsNot applicableCaterpillar Multi-Purpose Lithium Complex Grease (Cat MP-2) or equivalent NLGI Grade 2 grease meeting ASTM D2200 specifications. Use for all track roller, idler, and pivot pin lubrication points.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D6H XR maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level.
  • Check hydraulic oil level.
  • Check coolant level.
  • Check fuel level and drain water from separator.
  • Check air filter restriction indicator.
  • Inspect for fluid leaks under the machine.
Every 250 h
  • Change engine oil and filter.
  • Grease all pivot points (blade, push arms, ripper).
  • Check transmission oil level.
  • Check final drive oil level.
  • Inspect undercarriage for wear.
  • Check belt and hose condition.
Every 500 h
  • Replace fuel filter and water separator.
  • Replace hydraulic return filter.
  • Check battery terminals and charge.
  • Inspect radiator and oil cooler fins for debris.
  • Check ROPS/FOPS integrity.
  • Test backup alarm and lights.
Every 1,000 h
  • Change hydraulic oil.
  • Change transmission oil.
  • Change final drive oil.
  • Replace air filter primary element.
  • Sample hydraulic fluid for analysis.
  • Torque ROPS mounting bolts.
Every 2,000 h
  • Flush and replace coolant.
  • Replace hydraulic oil cooler core if contaminated.
  • Inspect turbocharger for shaft play.
  • Check structural welds on frame and boom.
  • Measure undercarriage component wear.
  • Inspect steering clutch and brake packs.

Servicing the D6H XR beyond the schedule

Predictive Maintenance & Fluid Analysis

Monitor engine oil for silicon content to detect air filter breaches on the 3306 engine. Check hydraulic fluid for water contamination, which accelerates pump wear in the D6H XR's closed-center system. Use Cat DEO for engine oil and Cat HYDO Advanced for hydraulics. Sample coolant every 2,000 hours to prevent liner pitting. Track transmission oil temperature to detect clutch slippage early.

Corrective & Common Repairs

Address overheating by cleaning radiator fins and checking the fan drive belt tension. Replace worn idler wheels and track rollers to prevent premature track failure. Inspect the torque converter for metal debris indicating pump wear. Check the steering clutch and brake packs for wear, which causes pulling or sluggish steering. Replace fuel injectors if black smoke or loss of power occurs.

Overhaul & Rebuild Points

Rebuild the transmission when clutch packs show excessive wear or slippage exceeds specifications. Overhaul the final drives if oil contains high levels of copper or iron. Replace the turbocharger if shaft play is detected or boost pressure is low. Rebuild the hydraulic pump if flow rates drop below 80% of original specs. Inspect the engine block for cracks around the cylinder liners.

Seasonal & Environment Servicing

In cold climates, use Cat DEO-ULS with appropriate viscosity and ensure the coolant mixture meets freeze protection standards. In dusty environments, check the air filter restriction indicator daily and replace elements more frequently. In wet conditions, inspect the undercarriage for mud buildup that increases track tension. Use biodegradable hydraulic oil in sensitive areas. Drain the fuel water separator more often in humid conditions.

D6H XR fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
110-0Engine Coolant Temperature — Above NormalLow coolant level, failed thermostat, or blocked radiator core.Check coolant level and inspect for leaks; do not operate until resolved.
110-3Engine Coolant Temperature Sensor — Voltage Above NormalOpen circuit or short to power in the sensor wiring.Inspect wiring harness; replace sensor if confirmed faulty.
190-8Engine Speed — Abnormal FrequencySpeed sensor air gap issue, sensor failure, or tone ring damage.Check sensor gap; test speed sensor and tone ring.
41-38-Volt DC Supply — Voltage Above NormalShort to power on the 8V reference circuit.Inspect sensors sharing the 8V supply and isolate the fault.
41-48-Volt DC Supply — Voltage Below NormalShort to ground on the 8V reference circuit.Disconnect sensors one at a time to locate the short.
164-3Injection Actuation Pressure — Voltage Above NormalFault at the actuator pressure sensor or its signal circuit.Check wiring and sensor connections.
164-4Injection Actuation Pressure — Voltage Below NormalOpen circuit or short to ground in the sensor circuit.Inspect wiring harness continuity.
164-11Injection Actuation Pressure — System FailureInternal pump failure or sensor malfunction.Test pump output and sensor signal.
100-11Oil Pressure Sensor — Very Low Oil PressureLow oil level, pump failure, or sensor error.Check oil level and pressure immediately.
100-1Oil Pressure Sensor — Low Pressure WarningOil pressure below normal operating threshold.Stop engine and check oil level and condition.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D6H XR attachments & work tools

Blades

The D6H XR supports S, SU, and A blade types, with PAT availability varying by configuration and series. Typical widths range from 324 cm (127.9 in) for the SU blade to 416 cm (163.9 in) for the A blade, with capacities around 4.0 to 4.9 m³ (5.2 to 6.4 yd³) depending on the specific model and curvature.

Rippers

Multi-shank rippers are standard for this class, with the D6R XR (successor to the D6H XR) featuring a three-pocket parallelogram ripper with a maximum penetration of 500 mm (19.7 in). Single-shank options exist for heavy-duty rock ripping, though specific D6H XR shank weights are not documented in the provided sources.

Winches

A hydraulic towing winch is available for the rear of the machine, typically used in forestry configurations to assist with pushing brush and trees. The D6R XR winch specifications include a flange diameter of 330 mm (13 in) and a drum width of 254 mm (10 in), with a weight of approximately 1135 kg (2502 lb).

Drawbars/Counterweights

The D6H XR can be equipped with a drawbar and cable control unit (CCU) for pulling towed scrapers, though later models utilize hydraulic controls. Large steel counterweight slabs are available for the rear to aid in heavy dozing applications, with the machine's overall weight ranging from 13,770 to 16,950 kg (30,359 to 37,377 lb) depending on configuration.

Cab/ROPS Guarding

Forestry and waste configurations typically utilize a four-post ROPS with an optional enclosed cab featuring air conditioning. Specific forestry guarding options like FOPS or heavy-duty screen kits are not detailed in the provided sources, though the machine is noted as suitable for forest work with lighter front blades.

Hydraulic Arrangement Notes

The D6H XR uses a Cat 3306T 6-cylinder engine with a hydraulic system capacity of 72.7 L (19.2 gal) and a pump flow of 166.5 lpm (44 gpm). Front and rear tool hydraulics are managed through this central system, with relief valve pressure set at 19,300 kPa (2800 psi) in related D6R models.

All D6H XR assemblies by section

Every catalogued assembly group for the Caterpillar D6H XR. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Basic Engine
268-3748 Kit-Engine Parts
11***18Tube As-Fuel Ratio1
11***28Elbow; (90-Deg)1
12***94Bolt-Tamperproof; (28.58mm)1
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284-7808 Kit-Hardware
0L***43Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender1
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting3
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***821
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Engine Arrangement
267-5717 Conversion Ar-Engine
0R***14Rod As-Connecting1
0R***24Nozzle As-Fuel Injection6
0R***88Cylinder Pack Group6
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Fuel System
7c-8993 Fastener Gp-Fuel Inj Pump
0S***14Bolt (.25" Diameter-.50" Long)3
2S***83Bolt (3.25" Long-Drilled Head)1
4F***57Screw,Cap,Hexagon H Shock Mount To Bracket8
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1w-8668 Torque Control Gp
1P***52Insulator,Bushing Governor1
1W***68Torque Control Group1
2P***85Spacer (.635 mm Thk); (0.635-mm Thk)1
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111-5162 Control Gp-Fuel Ratio
10***93Washer1
11***62Control Group-Fuel Ratio (Basic)1
11***58Washer; (12.7x6.65x0.79-mm Thk)1
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2w-2410 Governor Gp
03***16Bolt-Self Locking; (1/4unc X 3/4)3
0S***16Screw,Cap,Hexagon H Receptacle Mtg; Bolt Brackets To Firewall Assembly6
13***07Seal-Lip Type; (6.39mm)1
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4p-9827 Pump Gp-Fuel Injection
1W***87Valve As-Check; (Fuel Injection Pump)1
4P***27Pump Group-Fuel Injection1
4P***30Plunger & Barrel Assem.1
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111-3769 Pump Gp-Fuel Injection
0S***15Bolt 19 mm (.75 In.) Long Return Air Console To Enclosed Rops4
11***69Pump Group-Fuel Injection1
11***70Camshaft Group1
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7c-8992 Seal Gp-Pump
03***79Seal-O-Ring (Id=10.82mm)1
14***77Gasket1
15***26Gasket1
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D6H XR serial number reference

The Product Identification Number (PIN) plate is mounted on the right side of the operator's station, typically near the ROPS frame or under the seat cushion. Read the first three alphanumeric characters preceding the serial digits to identify the machine prefix.

PrefixIdentifies
1YLD6H XR
6CKD6H XR
2TLD6H XR

Frequently asked questions

What engine does the D6H XR use?

The D6H XR is powered by the Caterpillar 3306 diesel engine, producing approximately 165 to 175 horsepower depending on the specific configuration and serial number prefix.

What is the operating weight of the D6H XR?

The operating weight of the D6H XR varies by configuration, typically ranging from 16 to 20 tons (18 to 23 short tons).

What model replaced the D6H XR?

The D6H XR was replaced by the D6R series in 1996, which introduced electronic controls and improved operator comfort while maintaining the elevated drive sprocket undercarriage.

What D6H XR owners discuss

What are the known powertrain and hydraulic behaviors of the D6H XR Series II compared to earlier models?
The Series II tractors feature an improved hydraulic system that operates more effectively than earlier versions. The XR variant typically includes an undercarriage with seven rollers, whereas standard models often have six. Horsepower ratings vary by configuration, with the XL variant noted at 175 hp and the standard tractor at 165 hp, though some sources cite a range from 128 hp to 175 hp depending on the specific engine and serial prefix. The machine is described as well-balanced and nimble, with pushing capacity in good materials comparable to larger D7 series tractors, though it lacks the weight advantage of the D7 in hard materials. The differential steering system is considered a positive feature for maneuverability and trimming, though it adds complexity to repair costs compared to clutch-steer models. The forward-to-reverse handle can become stiff and may require lubrication or adjustment. The transmission is sensitive to filter condition; a plugged transmission filter alarm indicates immediate need for service to prevent overheating and slow cooling issues. Fluid specifications include Cat TDTO for the transmission and Cat HYDO Advanced for the hydraulic system. Cross-contamination of hydraulic oils must be kept below 10% to prevent sludge and valve clogging. Engine oil specifications include Cat DEO or DEO-ULS. Coolant recommendations include Fleet Charge Coolant or equivalent OEM formulations. The radiator features a 12-core V-shaped design with a hydraulic cooler and dual condensers, which can be prone to cooling issues; using a core with coarser fins can improve airflow without replacing the entire unit. Early models did not have differential steering, which was added in later production runs. The undercarriage is an elevated drive sprocket design, the first for the D6 series. Track frame cracks are a known wear pattern, often requiring welding and eventual replacement. Equalizer bars are difficult to remove for repair on this model. Bottom roller bearings are a common failure point, with multiple rollers failing simultaneously if not monitored. Idler wheels may be incompatible with certain undercarriage configurations if mixed with non-OEM parts. The engine is a Caterpillar 3306, displacing 640.7 cubic inches, producing 165 hp in Series II configurations. Some sources cite 179 hp for specific D6H variants. The machine was introduced in 1986 and replaced by the D6R in 1996. Serial prefixes for the D6H XR Series II include 2TL, 3YG, 4GG, 5HF, 6CF, 9KJ, 9LK, and 1YL. The D6H XR is a medium bulldozer with an operating weight ranging from 16 to 20 tons (18 to 23 short tons) depending on configuration. The blade length is approximately 16.4 feet with the blade attached, and the width over tracks is 7.7 feet. The center-to-center track measurement is approximately 88 inches for LGP configurations. The transmission fluid capacity and type should be verified against the specific serial number, as configurations vary. The Mark I Control System is used in the XR variant, requiring careful installation of sensors and actuators. The machine is suitable for sub-division earthworks, bulk pushing, and trimming, but may struggle in hard rock or dense clay compared to heavier D7 models. The differential steering mechanism is a key differentiator from the D6R, which uses a push-button transmission gear selection and a different parking brake location. The D6H XR is often considered a good choice for operators seeking a balance of power and maneuverability, provided the undercarriage and track frames are in good condition. The cost of differential steering repairs is a significant consideration for buyers. The machine is known for being

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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