Caterpillar D6H XR
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar D6H XR is a medium-class track-type tractor introduced in 1986 as part of the H-Series lineup. It features the elevated drive sprocket (Hi-Drive) undercarriage, a first for the D6 line, and is powered by the Caterpillar 3306 diesel engine. Operating weight ranges from 16 to 20 tons (18 to 23 short tons) depending on configuration. The XR variant offers extended track frame and undercarriage for low ground pressure applications. It was succeeded by the D6R in 1996.
The D6H XR remains relevant in the used market due to its robust 3306 engine and durable Hi-Drive undercarriage, which reduces wear on tracks and sprockets. The XR configuration is particularly sought after for forestry and soft terrain work. While the D6R introduced electronic controls and improved comfort, the D6H XR's mechanical simplicity and widespread parts availability keep it competitive for fleet managers prioritizing uptime and lower acquisition costs over advanced telematics.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar D6H XR specifications
Engine
| Model | Cat 3306 |
| Cylinders | 6 |
| Displacement | 640.8 cu in (10.5 L) |
| Gross Power | 179 hp (133.5 kW) |
| Net Power | 165 hp (123.0 kW) |
| Aspiration | Turbocharged |
| Power Measured At | 1900 rpm |
Weights
| Operating Weight | 30,359 to 37,377 lb (13,770 to 16,954 kg) varies by configuration/series |
Dimensions
| Width Over Tracks | 7.7 ft (2.35 m) |
| Height To Top Of Cab | 10.49 ft (3.20 m) |
| Ground Clearance | 1.26 ft (0.38 m) |
| Length Of Track On Ground | 9.04 ft (2.76 m) |
| Track Gauge | 6.2 ft (1.89 m) |
| Standard Shoe Size | 22.05 in (560 mm) |
| Shoe Type | Moderate Service-Rotating Bushing Track |
| Number Of Shoes Per Side | 40 |
| Number Of Track Rollers Per Side | 7 |
| Track Pitch | 8 in (203 mm) |
| Ground Contact Area | 4770 sq in (3.08 sq m) |
Performance
| Max Speed - Forward | 7.4 mph (11.9 km/h) |
| Max Speed - Reverse | 9.5 mph (15.3 km/h) |
| Forward Gear 1 Speed | 2.5 mph (4.0 km/h) |
| Forward Gear 2 Speed | 4.3 mph (6.9 km/h) |
| Forward Gear 3 Speed | 7.0 mph (11.3 km/h) |
| Reverse Gear 1 Speed | 3.0 mph (4.8 km/h) |
| Reverse Gear 2 Speed | 5.3 mph (8.5 km/h) |
| Reverse Gear 3 Speed | 9.2 mph (14.8 km/h) |
| Ground Pressure | 8.58 psi (59.2 kPa) |
| Transmission Type | Power Shift |
| Number Of Forward Gears | 3 |
| Number Of Reverse Gears | 3 |
Blades
| Standard Blade Width | 11.1 ft (3.38 m) |
| Standard Blade Height | 49.5 in (1.26 m) |
| Standard Blade Capacity | 5.1 cu yd (3.9 cu m) |
| Standard Blade Cutting Depth | 18.7 in (475 mm) |
| Blade Types Available | SU, A, PAT |
Service Capacities
| Fuel Capacity | 85 gal (321.7 L) |
| Hydraulic System Capacity | 19.2 gal (72.7 L) |
| Engine Oil Capacity | 7.3 gal (27.6 L) |
| Cooling System Capacity | 19.6 gal (74.2 L) |
| Powertrain Fluid Capacity | 41 gal (155.2 L) |
| Final Drives Fluid Capacity | 3.6 gal (13.6 L) |
| Hydraulic Pump Flow | 44 gpm (166.5 lpm) |
| Relief Valve Pressure | 2800 psi (19.3 MPa) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
D6H XR fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 27.5 L (7.3 gal) | Caterpillar DEO or DEO-ULS engine oil. Viscosity: SAE 10W-30 for temperatures above -18°C (0°F); SAE 5W-30 for temperatures below -18°C (0°F). Use of Cat HYDO Advanced or TDTO in the engine is not recommended. |
| Cooling system | Not documented for this exact serial range — verify with your dealer | Caterpillar ELC (Extended Life Coolant) or equivalent pre-mixed ethylene glycol coolant meeting Cat EC-1 specification. Do not mix with other coolant types. |
| Fuel tank | Not documented for this exact serial range — verify with your dealer | Ultra-low sulfur diesel (ULSD) meeting ASTM D975 or EN 590 specifications. Fuel must be stored properly to prevent water and particulate contamination. |
| Transmission (PowerShift) | Not documented for this exact serial range — verify with your dealer | Caterpillar TDTO (Transmission and Torque Converter Oil) meeting Cat TO-4 specification. Viscosity: SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F). |
| Bevel gear/steering compartments | Not documented for this exact serial range — verify with your dealer | Caterpillar TDTO meeting Cat TO-4 specification. Viscosity: SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F). |
| Final drives (each) | Not documented for this exact serial range — verify with your dealer | Caterpillar TDTO meeting Cat TO-4 specification. Viscosity: SAE 50 for high-temperature environments; SAE 30 for normal operating temperatures; SAE 10W-30 for cold starts below -18°C (0°F). |
| Hydraulic system/tank | Not documented for this exact serial range — verify with your dealer | Caterpillar HYDO Advanced hydraulic oil or biodegradable hydraulic oil meeting Cat 3245 specification. Viscosity: ISO VG 46 for normal operating temperatures; ISO VG 32 for cold starts below -18°C (0°F). |
| Pivot shaft | Not documented for this exact serial range — verify with your dealer | Not applicable |
| Grease specs | Not applicable | Caterpillar Multi-Purpose Lithium Complex Grease (Cat MP-2) or equivalent NLGI Grade 2 grease meeting ASTM D2200 specifications. Use for all track roller, idler, and pivot pin lubrication points. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar D6H XR maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the D6H XR beyond the schedule
Predictive Maintenance & Fluid Analysis
Monitor engine oil for silicon content to detect air filter breaches on the 3306 engine. Check hydraulic fluid for water contamination, which accelerates pump wear in the D6H XR's closed-center system. Use Cat DEO for engine oil and Cat HYDO Advanced for hydraulics. Sample coolant every 2,000 hours to prevent liner pitting. Track transmission oil temperature to detect clutch slippage early.
Corrective & Common Repairs
Address overheating by cleaning radiator fins and checking the fan drive belt tension. Replace worn idler wheels and track rollers to prevent premature track failure. Inspect the torque converter for metal debris indicating pump wear. Check the steering clutch and brake packs for wear, which causes pulling or sluggish steering. Replace fuel injectors if black smoke or loss of power occurs.
Overhaul & Rebuild Points
Rebuild the transmission when clutch packs show excessive wear or slippage exceeds specifications. Overhaul the final drives if oil contains high levels of copper or iron. Replace the turbocharger if shaft play is detected or boost pressure is low. Rebuild the hydraulic pump if flow rates drop below 80% of original specs. Inspect the engine block for cracks around the cylinder liners.
Seasonal & Environment Servicing
In cold climates, use Cat DEO-ULS with appropriate viscosity and ensure the coolant mixture meets freeze protection standards. In dusty environments, check the air filter restriction indicator daily and replace elements more frequently. In wet conditions, inspect the undercarriage for mud buildup that increases track tension. Use biodegradable hydraulic oil in sensitive areas. Drain the fuel water separator more often in humid conditions.
D6H XR fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| 110-0 | Engine Coolant Temperature — Above Normal | Low coolant level, failed thermostat, or blocked radiator core. | Check coolant level and inspect for leaks; do not operate until resolved. |
| 110-3 | Engine Coolant Temperature Sensor — Voltage Above Normal | Open circuit or short to power in the sensor wiring. | Inspect wiring harness; replace sensor if confirmed faulty. |
| 190-8 | Engine Speed — Abnormal Frequency | Speed sensor air gap issue, sensor failure, or tone ring damage. | Check sensor gap; test speed sensor and tone ring. |
| 41-3 | 8-Volt DC Supply — Voltage Above Normal | Short to power on the 8V reference circuit. | Inspect sensors sharing the 8V supply and isolate the fault. |
| 41-4 | 8-Volt DC Supply — Voltage Below Normal | Short to ground on the 8V reference circuit. | Disconnect sensors one at a time to locate the short. |
| 164-3 | Injection Actuation Pressure — Voltage Above Normal | Fault at the actuator pressure sensor or its signal circuit. | Check wiring and sensor connections. |
| 164-4 | Injection Actuation Pressure — Voltage Below Normal | Open circuit or short to ground in the sensor circuit. | Inspect wiring harness continuity. |
| 164-11 | Injection Actuation Pressure — System Failure | Internal pump failure or sensor malfunction. | Test pump output and sensor signal. |
| 100-11 | Oil Pressure Sensor — Very Low Oil Pressure | Low oil level, pump failure, or sensor error. | Check oil level and pressure immediately. |
| 100-1 | Oil Pressure Sensor — Low Pressure Warning | Oil pressure below normal operating threshold. | Stop engine and check oil level and condition. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
D6H XR attachments & work tools
Blades
The D6H XR supports S, SU, and A blade types, with PAT availability varying by configuration and series. Typical widths range from 324 cm (127.9 in) for the SU blade to 416 cm (163.9 in) for the A blade, with capacities around 4.0 to 4.9 m³ (5.2 to 6.4 yd³) depending on the specific model and curvature.
Rippers
Multi-shank rippers are standard for this class, with the D6R XR (successor to the D6H XR) featuring a three-pocket parallelogram ripper with a maximum penetration of 500 mm (19.7 in). Single-shank options exist for heavy-duty rock ripping, though specific D6H XR shank weights are not documented in the provided sources.
Winches
A hydraulic towing winch is available for the rear of the machine, typically used in forestry configurations to assist with pushing brush and trees. The D6R XR winch specifications include a flange diameter of 330 mm (13 in) and a drum width of 254 mm (10 in), with a weight of approximately 1135 kg (2502 lb).
Drawbars/Counterweights
The D6H XR can be equipped with a drawbar and cable control unit (CCU) for pulling towed scrapers, though later models utilize hydraulic controls. Large steel counterweight slabs are available for the rear to aid in heavy dozing applications, with the machine's overall weight ranging from 13,770 to 16,950 kg (30,359 to 37,377 lb) depending on configuration.
Cab/ROPS Guarding
Forestry and waste configurations typically utilize a four-post ROPS with an optional enclosed cab featuring air conditioning. Specific forestry guarding options like FOPS or heavy-duty screen kits are not detailed in the provided sources, though the machine is noted as suitable for forest work with lighter front blades.
Hydraulic Arrangement Notes
The D6H XR uses a Cat 3306T 6-cylinder engine with a hydraulic system capacity of 72.7 L (19.2 gal) and a pump flow of 166.5 lpm (44 gpm). Front and rear tool hydraulics are managed through this central system, with relief valve pressure set at 19,300 kPa (2800 psi) in related D6R models.
All D6H XR assemblies by section
Every catalogued assembly group for the Caterpillar D6H XR. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Basic Engine
268-3748 Kit-Engine Parts
| 11***18 | Tube As-Fuel Ratio | 1 |
| 11***28 | Elbow; (90-Deg) | 1 |
| 12***94 | Bolt-Tamperproof; (28.58mm) | 1 |
284-7808 Kit-Hardware
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 1 |
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 3 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 1 |
Engine Arrangement
267-5717 Conversion Ar-Engine
| 0R***14 | Rod As-Connecting | 1 |
| 0R***24 | Nozzle As-Fuel Injection | 6 |
| 0R***88 | Cylinder Pack Group | 6 |
Fuel System
7c-8993 Fastener Gp-Fuel Inj Pump
| 0S***14 | Bolt (.25" Diameter-.50" Long) | 3 |
| 2S***83 | Bolt (3.25" Long-Drilled Head) | 1 |
| 4F***57 | Screw,Cap,Hexagon H Shock Mount To Bracket | 8 |
1w-8668 Torque Control Gp
| 1P***52 | Insulator,Bushing Governor | 1 |
| 1W***68 | Torque Control Group | 1 |
| 2P***85 | Spacer (.635 mm Thk); (0.635-mm Thk) | 1 |
111-5162 Control Gp-Fuel Ratio
| 10***93 | Washer | 1 |
| 11***62 | Control Group-Fuel Ratio (Basic) | 1 |
| 11***58 | Washer; (12.7x6.65x0.79-mm Thk) | 1 |
2w-2410 Governor Gp
| 03***16 | Bolt-Self Locking; (1/4unc X 3/4) | 3 |
| 0S***16 | Screw,Cap,Hexagon H Receptacle Mtg; Bolt Brackets To Firewall Assembly | 6 |
| 13***07 | Seal-Lip Type; (6.39mm) | 1 |
4p-9827 Pump Gp-Fuel Injection
| 1W***87 | Valve As-Check; (Fuel Injection Pump) | 1 |
| 4P***27 | Pump Group-Fuel Injection | 1 |
| 4P***30 | Plunger & Barrel Assem. | 1 |
111-3769 Pump Gp-Fuel Injection
| 0S***15 | Bolt 19 mm (.75 In.) Long Return Air Console To Enclosed Rops | 4 |
| 11***69 | Pump Group-Fuel Injection | 1 |
| 11***70 | Camshaft Group | 1 |
7c-8992 Seal Gp-Pump
| 03***79 | Seal-O-Ring (Id=10.82mm) | 1 |
| 14***77 | Gasket | 1 |
| 15***26 | Gasket | 1 |
D6H XR serial number reference
The Product Identification Number (PIN) plate is mounted on the right side of the operator's station, typically near the ROPS frame or under the seat cushion. Read the first three alphanumeric characters preceding the serial digits to identify the machine prefix.
| Prefix | Identifies | Notes |
|---|---|---|
| 1YL | D6H XR | Early production run. Verify with dealer for specific configuration details. |
| 6CK | D6H XR | Mid-production run. Verify with dealer for specific configuration details. |
| 2TL | D6H XR | Late production run. Verify with dealer for specific configuration details. |
Frequently asked questions
What engine does the D6H XR use?
The D6H XR is powered by the Caterpillar 3306 diesel engine, producing approximately 165 to 175 horsepower depending on the specific configuration and serial number prefix.
What is the operating weight of the D6H XR?
The operating weight of the D6H XR varies by configuration, typically ranging from 16 to 20 tons (18 to 23 short tons).
What model replaced the D6H XR?
The D6H XR was replaced by the D6R series in 1996, which introduced electronic controls and improved operator comfort while maintaining the elevated drive sprocket undercarriage.
What D6H XR owners discuss
What are the known powertrain and hydraulic behaviors of the D6H XR Series II compared to earlier models?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific D6H XR part?
Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.