Caterpillar D5C PAT
Caterpillartrack-type tractorbulldozer

Caterpillar D5C PAT

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D5C PAT is a small-class track-type tractor (crawler dozer) fitted from the factory with Caterpillar's PAT (Power Angle Tilt) blade group, part of the smaller "low-drive" dozer family Caterpillar built alongside the D3C and D4C. The PAT-badged, powershift-driveline configuration covered here entered production in the early 1990s, with documented serial prefixes placing it roughly 1991 to 1993, and runs the Cat 3204, a turbocharged 4-cylinder diesel of about 4.4 L (269 cu in) rated near 90 hp (67 kW) net. It pairs with a 3-speed forward/reverse powershift transmission, torque converter, and differential (clutch-and-brake) steering through a bevel gear and steering clutch compartment, not the hydrostatic drive used on some later machines carrying the D5C name. Operating weight for a standard-gauge PAT unit runs around 19,800 lb (8,981 kg), varying with attachments such as a rear ripper, winch, or front counterweight; a wider low-ground-pressure undercarriage (PATLGP) was offered on the same chassis for reduced flotation pressure. The adjustable-pitch PAT blade carries about 2.53 cu yd (1.93 m3) capacity, with hydraulic lift, angle, and tilt control from an in-cab lever.

The D5C nameplate spans more than one distinct generation, so "PAT" alone does not pin down the machine. This early powershift, 3204-powered PAT chassis is a different machine from the later Series III D5C, which carried the D5C name forward on a larger 3046 six-cylinder engine and, on some units, a hydrostatic Hystat driveline, before Caterpillar retired the D5C line in favor of the D5G. Because PAT-style blades were used across more than one of these generations, always confirm engine and serial prefix off the machine's own data plate rather than assuming from the badge alone. In the used and parts market, this earlier powershift machine holds its own niche: it is a mechanically simple, pre-electronic dozer with no ECM or sensor network, straightforward to diagnose with basic gauges and hand tools, which keeps it attractive for owner-operators and small contractors doing finish grading, land clearing, and confined-site utility work where a full D6-class machine is unnecessary. Parts support benefits from shared driveline and undercarriage architecture with the D3C and D4C, though buyers should treat it as distinct from the later Series III or Hystat D5C when sourcing engine, transmission, or blade-circuit components.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D5C PAT specifications

Engine

Engine modelCat 3204, turbocharged 4-cylinder diesel; do not confuse with the later D5C Series II/III, which switched to a Cat 3046/3046T six-cylinder engine under the same D5C nameplate.
Displacement4.4 L (269 cu in)
Bore x stroke108 mm x 127 mm (4.25 in x 5.00 in)
AspirationTurbocharged
Rated power (net/flywheel)Approx 90 hp (67 kW)
Emissions tierPre-emissions-era mechanically governed diesel (early-to-mid 1990s production); no EPA/EU Tier rating applies
Introduction eraPAT-blade D5C entered production around 1993 on the 3204 engine; not to be confused with the 1995-2001 Series II/III generation built on the 3046 engine

Weights

Operating weightApprox 19,800 lb (8,981 kg) documented for a PAT-blade unit. Varies by attachments (ripper, winch, front counterweight) and is not the same figure as the later Series II/III D5C
Weight variance noteA PAT low-ground-pressure undercarriage variant (PATLGP) was also offered; its operating weight and flotation figures differ from the standard-gauge PAT and are not covered here

Dimensions

Overall length (with blade)Approx 13 ft 4 in (4.06 m), reported for a documented PAT-equipped unit
Overall widthApprox 7 ft 10 in (2.39 m)
Overall heightApprox 9 ft (2.74 m)
Track shoe width (standard gauge)Approx 18 in (460 mm) single-grouser shoe, per undercarriage parts fitment covering this model and its direct siblings
Track gauge, ground clearanceNot independently documented online for this exact blade/gauge configuration; confirm with your dealer or Cat SIS lookup

Performance

Transmission3-speed forward / 3-speed reverse (3F/3R) powershift, planetary gearset, with torque converter
Max forward travel speedApprox 6 mph (9.7 km/h), commonly cited for the 3F/3R powershift D5C driveline
Reverse travel speedNot separately published online for this configuration
Drawbar pullNot documented in available public specification sources for this configuration; verify with your dealer or Cat SIS
Ground pressureNot documented in available public specification sources for the standard-gauge PAT undercarriage. A PATLGP (low ground pressure) variant with a wider undercarriage was offered for reduced flotation pressure, but exact psi/kPa figures are not published online for either configuration
GradeabilityNot documented in available public specification sources

Blades

Blade typePAT (Power Angle Tilt) factory blade group with adjustable/variable pitch, giving cutting-angle and tilt control from the operator's seat
Blade capacityApprox 2.53 cu yd (1.93 m3), reported for the adjustable-pitch PAT blade on a documented unit
Blade controlHydraulic hand controls through a multi-valve bank driving separate angle and tilt cylinder groups plus the main lift cylinders; valve-bank configuration varied by build.
Blade geometry (dig depth, lift height, max tilt, max angle)Not separately published online for this exact engine/blade generation. Later Series III VPAT-blade literature covers its own 3046-engine generation and should not be applied to this PAT/3204-era machine

Service capacities summary

Fuel tankNot independently documented online for this exact engine/blade configuration; check the machine's decoder plate, service manual, or your dealer's parts/service lookup for the exact capacity
Powershift transmission oilNot independently documented online for this exact configuration; verify with your dealer or Cat SIS
Hydraulic systemNot independently documented online for this exact configuration; verify with your dealer or Cat SIS
Engine oil (Cat 3204)Not independently documented online tied specifically to this machine; verify with your dealer or Cat SIS
Cooling systemNot independently documented online for this exact configuration; verify with your dealer or Cat SIS

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D5C PAT fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)About 12.1 L (12.8 qt / 3.3 US gal), the application figure for the turbocharged 3204 four-cylinder diesel fitted to the D5C PAT. Other 3204 sump configurations used on non-dozer applications run lower, near 9.5 L (2.5 US gal); always fill to the dipstick mark rather than by volume alone.Cat Diesel Engine Oil (DEO), SAE 15W-40 for moderate-to-warm climates or SAE 10W-30 for a wider cold-to-warm operating range; API CD/CF/CG-4-class oils are acceptable alternates for this engine generation.
Cooling systemAbout 20.1 L (21.2 qt / 5.6 US gal) for the 3204 engine cooling circuit as installed in the D5C.Cat heavy-duty diesel engine coolant/antifreeze with a corrosion inhibitor (a conventional SCA-treated coolant for a machine of this vintage, or Cat Extended Life Coolant where the system has been converted); hold the factory water-to-coolant ratio and inhibitor concentration shown in the cooling-system chart.
Fuel tankAbout 166.5 L (44 US gal), the application figure tied to the D5C chassis. Some general D5-family write-ups quote a much larger tank (roughly 245 L / 65 gal), but that figure is not confirmed against the D5C PAT chassis and most likely belongs to a different D5 generation — treat 166.5 L as the number tied to this machine and verify against the sight gauge.No. 2-D diesel fuel meeting Cat's fuel specification; use a winter-blend or treated fuel below freezing per the climate guidance in the OMM.
Transmission / power train (powershift transmission, plus bevel gear and steering clutch compartments)About 28.4 L (30 qt / 7.5 US gal) total for the power train oil system feeding the 3-speed forward/reverse powershift transmission on the D5C PAT's differential-steer driveline. Whether the OMM shows this as one combined power-train fill or splits it between the transmission case and the rear bevel-gear/steering-clutch compartment was not confirmed in available references — check the dipstick and sight-gauge marks on the machine for the exact per-compartment split.Cat Transmission/Drive Train Oil (TDTO) meeting the Cat TO-4 performance specification, typically SAE 30 in temperate service or a lower-viscosity TDTO grade for cold-climate starts.
Final drives (each side)About 20.5 L (5.5 US gal) per side. This figure recurs in Cat parts and service references tied to the D5C final drive housing, but was not independently cross-verified against the PAT-specific OMM — treat as approximate and confirm against the fill/level plug, since final-drive housings can vary slightly across D5C build series.Cat TDTO (Cat TO-4 spec) drive-train oil, matching the power train fluid.
Hydraulic system / tankAbout 56.8 L (15 US gal). The D5C PAT uses an open-center hydraulic system rated near 172 bar (2500 psi) with pump flow around 55 L/min (14.5 gpm).Cat TO-4-spec drive-train oil (TDTO) is typical for open-center dozer hydraulics of this class and era; confirm against the OMM fluid chart, since some references call instead for a dedicated Cat HYDO-spec hydraulic oil in the implement circuit.
Pivot shaft (equalizer bar) / track frame pivotNo fill capacity — this is a grease-lubricated pivot point, not an oil sump. No dipstick or drain-and-fill volume is documented for it in available references.Cat Multipurpose Grease (NLGI 2) at the scheduled grease interval; shorten the interval in wet or abrasive, dusty ground conditions.
Grease points (track and blade pins, lift and tilt cylinder pins, steering linkage, general chassis)Not applicable — serviced by grease gun at individual fittings rather than a bulk fill.Cat Multipurpose Grease, NLGI 2, suited to roughly -30 to 40 degrees C (-22 to 104 degrees F) service without moly additive. For sustained service colder than about -20 degrees C (-4 degrees F), switch to a softer NLGI 0/1 arctic-grade grease.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D5C PAT maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil level on the dipstick and coolant level at the sight glass before starting; top off with the specified grades.
  • Drain water and sediment from the fuel tank water trap before each shift.
  • Check the hydraulic tank sight gauge and grease the PAT blade lift, angle, and tilt cylinder pins.
  • Walk the undercarriage: check track tension, inspect for damaged shoes, and look for oil weeping at the final drives.
  • Check the air cleaner restriction indicator and service the primary element or precleaner if flagged.
  • Test steering clutch and brake pedal response, back-up alarm, gauges, and lights before starting each shift.
Every 250 h
  • Change engine oil and filter on the Cat 3204 turbocharged diesel.
  • Replace the fuel filter element and clean the fuel tank strainer and cap.
  • Grease all PAT blade lift, angle, and tilt cylinder pins, plus ripper linkage, drawbar, and equalizer bar pivots.
  • Check power train oil level and final drive oil level on each side.
  • Check alternator and fan belt tension, and battery terminals and electrolyte level.
  • Clean the radiator core and guard screen of packed debris.
Every 500 h
  • Pull engine, power train, and hydraulic oil samples for fluid analysis to trend wear metals.
  • Inspect PAT angle and tilt cylinder hoses and seals for weeping, and check hose guards for chafing against the blade frame.
  • Check track sag, idler block travel, and forward bottom roller wear, which the PAT blade's added front weight loads harder than a straight-blade machine.
  • Inspect turbocharger mounting, boost lines, and precleaner for leaks or restriction.
  • Check coolant corrosion-inhibitor concentration.
Every 1,000 h
  • Change power train (transmission, bevel gear, and steering clutch compartment) oil.
  • Change final drive oil on each side.
  • Check and, if needed, adjust steering clutch release pressure and brake band adjustment.
  • Inspect ripper shank, pin, and bushing wear on the parallelogram ripper linkage.
  • Check PAT circuit relief valve pressure if the blade will not hold angle or tilt position.
  • Clean the engine crankcase breather and check the injection pump for external leaks.
Every 2,000 h
  • Change hydraulic tank oil and clean or replace the tank strainer/filter.
  • Change coolant and flush the cooling system; verify corrosion-inhibitor or extended-life concentration.
  • Check and adjust valve lash on the 3204 four-cylinder in firing-order sequence.
  • Inspect the turbocharger cartridge for shaft play, oil leakage, and housing cracks.
  • Measure sprocket, idler, roller, and bushing wear to decide whether the undercarriage needs turning or replacing.
  • Re-torque track shoe bolts and the master link on each chain.
Every 3,000 h
  • Recheck valve lash on the 3204, the typical reset point after the initial 2000-hour check on engines of this era.
  • Evaluate torque converter clutch and stall performance against charge-pressure spec.
  • Measure track chain pitch elongation and bushing wear to plan an undercarriage turn before it reaches end of wear life.
  • Inspect final drive gear sets and seals for wear flagged by prior oil-sample trends.
  • Inspect steering clutch and brake band linkage for wear beyond adjustment range.
Every 6,000 h
  • Plan a top-end overhaul (liners, pistons, rings, injectors) on the 3204 if compression or oil consumption trends indicate wear.
  • Rebuild or exchange final drives and steering clutch/brake packs on both sides if internal wear is confirmed.
  • Perform a full undercarriage rebuild: chains, rollers, idlers, and sprockets as a matched set.
  • Overhaul the PAT hydraulic pump, cylinders, and control valve bank as leakage or performance loss dictates.

Servicing the D5C PAT beyond the schedule

Predictive Maintenance & Fluid Analysis

Sample engine, power-train, and hydraulic tank oil on the D5C PAT's 3204 turbocharged four-cylinder and powershift driveline to trend wear metals before a torque-converter or final-drive failure shows up as a breakdown. Because the PAT blade adds weight up front, track idler block travel and forward bottom roller wear outpace a straight-blade machine, so measure and log undercarriage wear at every interval. Watch coolant corrosion-inhibitor depletion and PAT circuit pressure (spec near 17 MPa/2,500 psi) as an early indicator of cooling and hydraulic-circuit trouble.

Corrective & Common Repairs

Weak or one-sided steering on the mechanical powershift driveline usually traces to steering clutch release piston seals not fully releasing, worn clutch packs, or low system pressure, not a converter fault; run only TO-4-spec transmission oil in the wet clutches. PAT angle and tilt cylinder seals and hoses see frequent leakage from grading duty cycles and are the most commonly replaced wear item on the blade circuit. Overheating usually traces to a clogged radiator or oil-cooler core, a stuck thermostat, low coolant, or a loose fan belt.

Overhaul & Rebuild Points

Major overhaul decisions on the D5C PAT center on the 3204's top end (liners, pistons, injectors, turbocharger cartridge) once compression or oil consumption trends from sampling show wear, and on steering clutch pack and brake band condition once release pressure will not hold spec. Final drives are typically rebuilt on both sides once internal gear wear or seal failure is confirmed by oil analysis. Undercarriage rebuilds, turning or replacing sprockets, rollers, idlers, and chain, are the other major spend, accelerated by the added front-end load from the PAT blade group.

Seasonal & Environment Servicing

In cold climates, check block heater operation and coolant concentration before winter, and drain the fuel water separator more often as condensation increases; the mechanical inline injection pump and flyweight governor on the 3204 have no cold-start electronics to help. In dusty grading or land-clearing work typical of this small dozer's niche, shorten air filter and PAT cylinder pin grease intervals, and rinse packed material from the undercarriage and radiator guard screen so abrasive fines do not accelerate bushing and roller wear.

D5C PAT common service parts

Part numberPart
101-7664FilmCheck fitment →
123-4298Kit-GasketCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

D5C PAT fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
COOLANT TEMPERATURE gauge - red zone / high-temp warning lampEngine coolant temperature has risen into or past the gauge's red operating range.Low coolant level, debris-blocked radiator core, loose or worn fan belt, a thermostat stuck closed, or sustained heavy pushing load in hot ambient conditions.Reduce load and let the engine idle down before shutdown. Check coolant level cold, clean the radiator core and guard screen, check fan belt tension, and verify thermostat operation before returning to work.
ENGINE OIL PRESSURE gauge - low zone / low-pressure warning lampEngine lubrication oil pressure has dropped below the normal operating band shown on the gauge.Low engine oil level, a plugged oil filter, a worn oil pump, worn main or rod bearings, or a faulty pressure sender/gauge.Stop the engine immediately and do not restart. Check oil level and look for external leaks, inspect the filter, and have oil pressure checked with a mechanical test gauge before returning to service.
TORQUE CONVERTER OIL TEMPERATURE gauge - red zoneOil temperature in the powershift transmission's torque converter has exceeded the safe operating range.Low transmission/converter oil level, a plugged converter oil cooler, or prolonged stall-type operation (heavy dozing or pushing at low travel speed) that loads the converter without enough cooling airflow.Ease off the load, shift to a lower gear or bring the machine to neutral to let the converter idle down and cool. Check oil level and inspect the converter oil cooler for restriction once cooled.
CHARGING SYSTEM warning lamp (alternator/battery symbol)The alternator is not charging the battery circuit at the expected rate.A slipping or broken alternator drive belt, a failed alternator, loose or corroded battery cable and charging wiring connections, or a faulty voltage regulator.Check belt condition and tension first, then inspect battery terminals and charging wiring for corrosion or looseness. Load-test the alternator output if the lamp stays on after belt and wiring checks.
AIR CLEANER RESTRICTION indicator (precleaner/air filter service gauge)Intake air restriction across the air cleaner element has reached the point where the element needs service.A clogged primary air filter element, a plugged precleaner, or dusty/high-debris jobsite conditions loading the element faster than normal.Service or replace the air filter element per the indicator, clean the precleaner, and reset the restriction indicator so it reads accurately going forward.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D5C PAT attachments & work tools

Blades

D5C PAT came factory-equipped with the Power Angle Tilt (PAT) blade group, giving hydraulic lift, angle and tilt control from a single in-cab lever/joystick. Blade width runs roughly 2.5-2.7 m (8.3-8.8 ft) depending on S (straight), SU (semi-universal) or U/A (universal/angle) configuration: S gives best penetration in hard or rocky ground, SU balances capacity with cutting ability, and U/A carries the most material over distance. A VPAT (adds pitch/roll) option is documented on later Cat small-dozer generations, but no source ties VPAT specifically to the D5C PAT nameplate, so treat VPAT as unconfirmed for this variant.

Rippers

Rear ripper is a parallelogram (radial) linkage frame with hydraulic lift/tilt cylinders, mounted on the standard rear drawbar/ripper support, sharing a common design family with the D3C and D4C. Multi-shank frames can run fewer teeth, down to a single shank, for maximum penetration in hard, frozen or rocky ground and root work, while running more shanks gives shallower, wider ripping for general loosening. Ripper class and cylinder count are sized for the D3-D5 small-dozer range, lighter-duty than the multi-cylinder rippers fitted to D6-D8 class machines; weight figures vary by shank count and are not consistently documented for this exact model.

Winches

D5C PAT offered a factory rear winch mounting group sized for the D3-D5 small-dozer class. These are mechanical, transmission/PTO-driven drum (cable) winches typical of the era, not independent hydraulic winches like those fitted to larger D6-D8 dozers. Winch and mounting hardware are tied to specific serial-number ranges, so fitment should be confirmed against the machine's own serial prefix rather than assumed.

Drawbars/Counterweights

A rear-mounted drawbar is standard equipment, used both for towing and as the mounting point for the rear ripper support. A front counterweight group is available as an option to help balance the machine when running rear attachments such as a ripper or winch in severe applications, including slope work or heavy angle dozing. Factory documentation flags the counterweight option as incompatible with the front pull hook on certain serial-number ranges, so counterweight and front-hook/winch setups must be matched by serial number rather than mixed freely.

Cab/ROPS Guarding (Forestry/Waste)

Standard cab is an enclosed ROPS/FOPS structure, with air conditioning offered as an option; Caterpillar did not offer a dedicated factory forestry or waste-handler guarding package for the D5C PAT the way it later did for the D5M, D5G and D7E dozers. Forestry- or waste-site units are typically fitted with dealer- or aftermarket bolt-on mesh or perforated-steel rear screens plus separate front, door and side window guards, sized for the D3C/D4C/D5C cab family, rather than one certified factory kit. Undercarriage, radiator and fuel-tank screens for waste/landfill duty are likewise aftermarket additions on this model, not a factory option.

Hydraulic Arrangement (Front/Rear Tools)

The front PAT blade runs on its own hydraulic circuit with lift, angle and tilt functions combined into one in-cab lever/joystick, supporting full power-turn control while working. The rear ripper uses a separate lift/tilt hydraulic circuit routed to the rear-mounted ripper frame, typically through a single tilt cylinder for this dozer class. Where fitted, the rear winch is mechanically driven off the transmission/PTO rather than sharing the blade or ripper hydraulic circuits.

All D5C PAT assemblies by section

Every catalogued assembly group for the Caterpillar D5C PAT. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
4p6162 Air Cleaner Gp
4p6674 Air Cleaner Gp
8n4780 Cartridge Gp-Turbocharger*R
7e0831 Extension Gp-Exhaust
4p6662 Lines Gp-Air
4p6669 Lines Gp-Air
01***50Plug To Aftercooler Inlet Elbow1
4P***61Elbow-Exhaust1
4P***69Lines Group-Air1
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4p9377 Lines Gp-Turbocharger Oil
6n6085 Manifold Gp-Exhaust
6N***85Manifold Group-Exhaust; Exhaust Manifold Group1
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4p6677 Muffler Gp
4m0310 Precleaner As
8n4774 Turbocharger Gp
6n5079 Turbocharger Gp
6N***79Turbocharger Group; Turbocharger Group1
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Basic Engine
2w1337 Camshaft Gp-Single
2W***37Camshaft Group-Single; Single Camshaft Group1
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4p6663 Cover Gp-Valve Mechanism
Crankshaft Bearing Replacement
8N***71.51 mm--Front Main--Non-Grooved3
8N***72.51 mm--Front Main--Non-Grooved3
8N***730 Standard--Front Main--Non-Grooved; 0 (Standard)-Front Main-Non-Grooved3
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7c0688 Crankshaft Gp
7C***88Crankshaft Group; Crankshaft Group1
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2w7902 Cylinder Block As
7n4821 Cylinder Block As
6n9049 Cylinder Block Gp
6N***49Cylinder Block Group; Cylinder Block Group1
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9y6111 Cylinder Head As
7c2296 Cylinder Head As
7c3805 Cylinder Head As*R
7w9394 Cylinder Head Gp*R
6n2397 Cylinder Head Gp*R
6N***97Cylinder Head Group; Cylinder Head Group1
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4p6668 Drive Gp-Fan (Belt)
7n6937 Flywheel Gp
1w1355 Gear Gp-Front
1W***55Gear Group-Front; Front Gear Group1
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7n6344 Housing Gp-Flywheel
7N***44Housing Group-Flywheel; Flywheel Housing Group1
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2w4384 Housing Gp-Front
2W***84Housing Group-Front; Front Housing Group1
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1w5554 Lifting Gp
6n8370 Pan Gp-Oil
2w1040 Piston & Rod Gp
2W***40Piston & Rod Group; Connecting Rod And Piston Group1
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4p0533 Piston & Rod Gp-3 Ring
2w4841 Piston Gp
4p6666 Pulley Gp-Crankshaft
4p6670 Support Gp-Engine & Transmission
1w5720 Valve Mechanism Gp
1W***20Valve Mechanism Group; Valve Mechanism Group1
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Cooling System
9n5659 Cooler Gp-Engine Oil
7c7744 Cooler Gp-Engine Oil
4p6675 Fan Gp-Blower
4n0188 Lines Gp-Water
4N***88Lines Group-Water; Water Lines Group1
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4n0660 Pump Gp-Water
4N***60Pump Group-Water; Water Pump Group1
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4p6681 Radiator Gp
Electrical System
7n4784 Alternator Gp-Charging
1w4263 Alternator Gp-Charging
8n2822 Alternator Gp-Charging
6V***78Nut; (10-32-Thd)2
8F***34Lockwasher; (External Teeth)2
8N***68Alternator Group-Charging1
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8n2268 Alternator Gp-Charging
8y5048 Battery & Wiring Gp-Part 1 Of 2
8y5048 Battery & Wiring Gp-Part 2 Of 2
6s3548 Battery Gp
9x7779 Lamp Gp-Flood
9X***79Lamp Group-Flood; -Roading Lights1
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9x9069 Lamp Gp-Flood
8y7145 Lighting Gp-3 Lamp
8y5067 Lighting Gp-3 Lamp
8y6562 Starting Aid Gp-Ether
3e1865 Starting Motor Gp-Electric
4n0190 Starting Motor Gp-Electric
4N***90Starting Motor Group-Electric; Electric Starting Motor Group1
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8y5059 Warning Gp-Back-Up
Engine Arrangement
4p6540 Engine Ar-Part 2 Of 2
12***62Single Cylinder Head0
1W***54Lines Group-Fuel Injection; Fuel Injection Lines Group1
1W***54Lifting Group1
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4p6540 Engine Ar-Part 1 Of 2
1N***24Filter Group-Oil; Oil Filter Group1
1W***67Gauge Group-Oil Level (Dipstick)1
1W***55Gear Group-Front; Front Gear Group1
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Final Drive
8y1792 Drive Gp-Power Take-Off
8y5628 Final Drive Gp
8y6530 Final Drive Gp
8y7132 Final Drive Gp
8y7056 Universal Joint Gp
Frame And Body
8y6570 Guard Gp-Brush
8Y***70Guard Group-Brush; Guard Gp-Brush1
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5g2342 Guard Gp-Brush
5g2327 Guard Gp-Brush
8y7095 Counterweight Gp-Front
5g0779 Drawbar Gp
8y5639 Firewall Gp
8y5643 Firewall Gp
8y1794 Frame Gp
8y1795 Guard Gp-Bottom
8y6576 Guard Gp-Bottom
8y1796 Guard Gp-Radiator
8y7157 Guard Gp-Radiator
8y1797 Hood & Guard Gp
8y7524 Sweep Ar
8Y***37Sweep Group1
8Y***57Guard Group-Radiator1
8Y***24Sweep Ar1
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8y5637 Sweep Gp
1531298 Track Gp
15***73Link As-Track1
15***98Track Group1
1M***08Nut-Track144
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Fuel System
5g3612 Cap Gp-Protection
5G***12Cap Group-Protection; Fuel Filler Protection Cap Group1
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8y5321 Control Gp-Decelerator
8y5034 Control Gp-Governor
4p9379 Filter Gp-Fuel
1w8730 Governor Gp
8y1798 Lines Gp-Fuel
7n0042 Lines Gp-Fuel Injection
1w1354 Lines Gp-Fuel Injection
1W***54Lines Group-Fuel Injection; Fuel Injection Lines Group1
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4w0469 Pump Gp-Fuel Injection
1w6539 Pump Gp-Fuel Injection
2w4403 Pump Gp-Fuel Transfer
2W***03Pump Group-Fuel Transfer; Fuel Transfer Pump Group1
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1w0568 Pump Gp-Fuel Transfer
2w6309 Pump Gp-Fuel Transfer
1006406 Pump Gp-Fuel Transfer
4p6928 Governor & Fuel Injection Pump Gp
8y1791 Tank Gp-Fuel
4w5063 Torque Control Gp
Hydraulic System
9j8698 Cylinder Gp-Angling-2 Required (Chgs 01-04)
9J***98Angling Cylinder Group; Angling Cylinder Group1
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8y4983 Control Gp-Hydraulic Hand
8y5053 Control Gp-Hydraulic Hand
8y0639 Control Gp-Hydraulic Hand
8Y***39Control Group-Hydraulic Hand; Control Gp-Hydraulic Hand1
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8y7111 Control Gp-Hydraulic Hand
8y4984 Control Gp-Hydraulic Hand
7j9223 Cylinder Gp-Lift-2 Required (Chgs 01-09)
8y0246 Lines Gp-Rear
8Y***46Lines Group-Rear Attachment; Lines Gp-Rear Attachment1
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8e4276 Mounting Gp-Cylinder Lines
8E***76Mounting Group-Cylinder Lines; Mounting Gp-Cylinder Lines1
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9j8674 Cylinder Gp-Tilt (Chgs 00-04)
9J***74Tilt Cylinder Group; Tilt Cylinder Group1
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9t7250 Valve Gp-Bank
9T***50Valve Group-Bank; Valve Gp-Bank1
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9t7249 Valve Gp-Bank
9t7641 Valve Gp-Control
9t7651 Valve Gp-Control
9t7642 Valve Gp-Control
9T***42Valve Group-Control; -Angle, Tilt1
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9t7638 Valve Gp-Relief
9T***38Valve Group-Relief; (Pilot Operated)1
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9t7639 Valve Gp-Relief
9T***39Valve Group-Relief; (Direct Operated)1
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7j9920 Cylinder Gp-Ripper (Chg 08)
8y5068 Hydraulic Ar-3 Valve
8Y***83Control Group-Hydraulic Hand1
8Y***84Control Group-Hydraulic Hand1
8Y***68Hydraulic Ar1
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8y5065 Hydraulic Ar-4 Valve
8Y***46Lines Group-Rear Attachment; Lines Gp-Rear Attachment1
8Y***39Control Group-Hydraulic Hand; Control Gp-Hydraulic Hand1
8Y***83Control Group-Hydraulic Hand1
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8y7126 Hydraulic Ar-4 Valve
8Y***46Lines Group-Rear Attachment; Lines Gp-Rear Attachment1
8Y***11Control Group-Hydraulic Hand1
8Y***26Hydraulic Ar1
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8e9154 Lines Gp-Angle & Tilt
8e7558 Lines Gp-Angle & Tilt
8y5054 Lines Gp-Hydraulic
8y5634 Lines Gp-Pump
1015696 Lines Gp-Pump
6s3559 Lines Gp-Ripper
6S***59Lines Group-Ripper; Ripper Lines Group1
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6y2111 Lines Gp-Winch
3g5385 Pump Gp-Gear
8j4513 Pump Gp-Gear
8j4512 Pump Gp-Gear
8J***12Pump Group-Gear; Gear Pump Group-Single Section1
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8y5069 Tank & Filter Gp-Hydraulic
8y5318 Tank Gp-Hydraulic
8y5055 Valve & Mounting Gp
6s4767 Valve Gp-Breaker Relief
9t7634 Valve Gp-Check
Implements
8y2451 Lines & Pump Gp
3g5046 Pump Gp-Gear
6e1413 Pump Gp-Gear
5g0269 Mounting Gp-Trunnion
5G***69Trunnion Mounting Group; Trunnion Mounting Group1
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6y5836 Bit & Cutting Edge Gp
8e7088 Bit & Cutting Edge Gp
8e7322 Blade Gp
1061062 Blade Gp
1068465 Blade Gp-Angling
8e9145 Blade Gp-Angling
1068462 Bulldozer Ar
10***62Bulldozer Ar1
10***65Blade Group-Angling1
10***68C-Frame Group-Power Angling1
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1068463 Bulldozer Ar
10***63Bulldozer Ar1
10***65Blade Group-Angling1
10***68C-Frame Group-Power Angling1
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1061065 Bulldozer Ar
10***62Blade Group1
10***64C-Frame Group-Power Angling1
10***65Bulldozer Ar1
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1061066 Bulldozer Ar
10***62Blade Group1
10***64C-Frame Group-Power Angling1
10***66Bulldozer Ar1
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8e9126 Bulldozer Ar
7B***28Drive Screws-2 Required For Installing2
8E***26Bulldozer Ar-Angling1
8E***28C-Frame Group1
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8e9127 Bulldozer Ar
5G***69Trunnion Mounting Group; Trunnion Mounting Group1
7B***28Drive Screws-2 Required For Installing2
7J***23Lift Cylinder Group2
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8e7303 Bulldozer Ar
5G***69Trunnion Mounting Group; Trunnion Mounting Group1
7B***28Drive Screws-2 Required For Installing2
7J***23Lift Cylinder Group2
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8e7304 Bulldozer Ar
7B***28Drive Screws-2 Required For Installing2
8E***04Bulldozer Ar-Pwr Angle & Tilt1
8E***05C-Frame Group1
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8e7305 C-Frame Gp
8e9128 C-Frame Gp
1061064 C-Frame Gp-Power Angling
1068468 C-Frame Gp-Power Angling
6y1467 Case & Covers Gp
6y1906 Gear & Clutch Gp-Part 1 Of 1
6y2048 Control Gp-Winch
6y2216 Control Gp-Winch
5g2636 Control Gp-Towing Winch
5G***36Control Group-Winch; Control Gp-Towing Winch1
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5g3938 Control Gp-Towing Winch
5G***38Control Group-Winch; Control Gp-Towing Winch1
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5g4331 Control Gp-Towing Winch
5G***31Control Group-Winch; Control Gp-Towing Winch1
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6y2176 Conversion Ar-Winch
0S***19Bolt,Machine Gear Retaining Part Of Kit P/N 1w***465
1A***83Bolt (4.75" Long-Location "B")2
3T***80Cover As1
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6y2175 Conversion Ar-Winch
0S***19Bolt,Machine Gear Retaining Part Of Kit P/N 1w***465
3T***80Cover As1
5G***38Control Group-Winch; Control Gp-Towing Winch1
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6y1959 Conversion Gp-Winch
6y2217 Conversion Gp-Winch
7g9447 Covers Gp-Shipping
2M***80Seal--To Connector Pump Outlet1
3T***85Cover-Shipping; Shipping Cover1
7G***47Cover Group-Shipping; Shipping Cover Group1
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8y5654 Drive Ar-Winch
8Y***92Drive Group-Power Take-Off1
8Y***51Pump & Lines Group1
8Y***54Drive Ar-Winch1
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7g9470 Drive Gp-Winch
7g6800 Manifold Gp
6t2288 Manifold Gp
8j3294 Mounting Gp-Ripper
8J***94Mounting Group-Ripper; Ripper Mounting Group1
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7g9423 Mounting Gp-Winch
8y5642 Pump & Lines Gp
1015692 Pump & Lines Gp
9j9005 Ripper Ar
6S***59Lines Group-Ripper; Ripper Lines Group1
7B***28Drive Screws-2 Required For Installing2
7J***20Cylinder Group-Ripper1
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8j3334 Ripper Gp
8j5313 Tooth Gp
6t2289 Valve Gp
7g6861 Valve Gp
7g6799 Valve Gp-Selector & Pressure Control
7G***99Valve Group-Selector & Press Cont1
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6t2287 Valve Gp-Selector & Pressure Control
6T***87Valve Group-Selector & Press Cont1
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8e5585 Winch Ar
10***92Pump & Lines Group1
5G***36Control Group-Winch; Control Gp-Towing Winch1
6Y***55Winch Ar-Towing1
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8e5586 Winch Ar
10***92Pump & Lines Group1
5G***31Control Group-Winch; Control Gp-Towing Winch1
6Y***55Winch Ar-Towing1
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6y2055 Winch Ar-Towing
4B***58Screw (Identification Plate) Mounting4
6V***27Plate, Serial Number; On Left Hand Side Of Winch1
6V***06Film (Instruction)1
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Lubrication System
6n3382 Breather Gp
1n3224 Filter Gp-Oil
1N***24Filter Group-Oil; Oil Filter Group1
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4p9378 Fumes Disposal Gp
6i2826 Gauge Gp-Oil Level (Dipstick)
6I***26Gauge Group-Oil Level (Dipstick)1
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1w0367 Gauge Gp-Oil Level (Dipstick)
1W***67Gauge Group-Oil Level (Dipstick)1
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7w0332 Kit-Pcv Breather
2w6697 Pump Gp-Oil-Without Housing
Operator Station
8y1147 Rops Ar-Open
5G***21Mounting Group-Rops1
5G***73Rops Group1
8Y***47Rops Ar-Open1
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8y4741 Cab Gp-Part 2 Of 4
8y4741 Cab Gp-Part 4 Of 4
8y4741 Cab Gp-Part 1 Of 4
8y4741 Cab Gp-Part 3 Of 4
8y5325 Dash Gp
8y5036 Dash Gp
5g0190 Door Gp-Lh-Part 1 Of 2
5g0190 Door Gp-Lh-Part 2 Of 2
5g0200 Door Gp-Rh-Part 1 Of 2
5g0200 Door Gp-Rh-Part 2 Of 2
8m7892 Gauge As-Ammeter
9x5715 Gauge Gp-Cluster
8y5653 Guard Gp-Vandalism
8y5633 Guard Gp-Vandalism
5g0537 Heater Gp-Cab
5G***37Heater Group-Cab; Cab Heater Group1
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8y1562 Horn Gp-Electric
8y5037 Instrument Gp
8y5337 Instrument Gp
9w1490 Kit-Meter Service
8T***01Film; (Service Meter)1
9W***90Kit-Service Meter1
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9g6762 Meter-Service
9G***62Meter-Service1
9W***90Kit-Service Meter1
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8y5315 Mounting Gp-Cab
2N***79Machine Screw--Wire Assembly To Panel4
3D***43Hinge-Butt2
4B***81Screw-Machine4
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5g0521 Mounting Gp-Rops
5g2002 Pressurizer Gp-Cab
5G***02Pressurizer Group; Cab Pressurizer Group1
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5g2055 Pressurizer Gp-Part 3 Of 3
5g2055 Pressurizer Gp-Part 2 Of 3
5g2055 Pressurizer Gp-Part 1 Of 3
8y5238 Rollover Ar-Enclosed
5G***49Washer Group-Windshield; Windshield Washer Group1
5G***57Wiring Group-Cab; Cab Wiring Group1
5G***37Heater Group-Cab; Cab Heater Group1
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8y7509 Rollover Ar
5G***49Washer Group-Windshield; Windshield Washer Group1
5G***57Wiring Group-Cab; Cab Wiring Group1
5G***37Heater Group-Cab; Cab Heater Group1
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5g0673 Rops Gp
8y1177 Seat & Support Gp
8y5043 Seat & Support Gp
8y4029 Seat Belt Gp
8y6713 Seat Gp-Vinyl
6s7596 Seat Gp-Part 1 Of 2
6s7596 Seat Gp-Part 2 Of 2
8y5481 Seat Gp
8y5480 Seat Gp-Adjustable
8y6714 Seat Gp-Suspension
2v7961 Suspension As-Seat
9c7161 Suspension Gp-Seat-Part 1 Of 2
9c7161 Suspension Gp-Seat-Part 2 Of 2
8y5482 Suspension Gp-Seat
9g7641 Switch Gp-Start
9G***41Switch Group-Start; -Engine, Key-Vims Service1
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5g0049 Washer Gp-Windshield
5G***49Washer Group-Windshield; Windshield Washer Group1
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5g0974 Wiper Gp
5g0457 Wiring Gp-Cab
5G***57Wiring Group-Cab; Cab Wiring Group1
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Service Equipment And Supplies
Name Plates & Films-Part 2 Of 2
10***64Film; (Identification) (Engine Oil Filter)1
1P***07Film-Symbol; 2 On Bottom Of Upper Frame Below Engine. 2 On Front Of Upper Frame Above Boom Articulation4
3E***12Film-D5c2
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Name Plates & Films-Part 1 Of 2
03***91Pop - Rivet (To Secure Safety Lable)4
3E***79Plate-Eec Certification1
3N***90Plate Serial Number; On R.H. Rear Bank Of Cylinder Block As Viewed From Rear Of Engine1
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Steering And Braking System
8y7089 Brake Gp-Steering-Hand-Part 3 Of 4
8y7089 Brake Gp-Steering-Hand-Part 4 Of 4
8y7089 Brake Gp-Steering-Part 1 Of 4
8y7089 Brake Gp-Steering-Part 3 Of 4
8y7089 Brake Gp-Steering-Part 4 Of 4
8y7058 Brake Gp-Steering-Part 1 Of 3
8y7089 Brake Gp-Steering-Hand-Part 2 Of 4
8y7089 Brake Gp-Steering-Part 2 Of 4
8y7058 Brake Gp-Steering-Part 2 Of 3
8y7058 Brake Gp-Steering-Part 3 Of 3
8y7089 Brake Gp-Steering-Hand-Part 1 Of 4
8y5320 Case Gp-Steering Clutch
8y7019 Clutch Gp-Steering
8y5295 Control Gp-Steering
8y5641 Lines Gp-Steering
8y5640 Steering Ar
8Y***25Dash Group1
8Y***37Instrument Group1
8Y***33Guard Group-Vandalism1
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8y6737 Valve Gp-Control
8y6733 Valve Gp-Control
8y6734 Valve Gp-Control
8y6735 Valve Gp-Control
Torque Converter
8y5632 Lines Gp-Torque Converter Cooler
1t1929 Torque Converter Gp
Transmission
8e7614 Case & Parts Gp-Part 2 Of 2
8e7614 Case & Parts Gp-Part 1 Of 2
8y5052 Control Gp-Transmission
8e7734 Control Gp-Transmission Hydraulic
8E***34Control Group-Transmission Hydraulic1
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9p7244 Covers Gp-Shipping
9P***44Cover Group-Shipping; (Storage)1
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9p4540 Drive Gp-Pump
8y5629 Filler Gp-Power Train Oil
9p6277 Filter Gp-Transmission
9P***77Filter Group-Transmission; -Transmission1
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8e7615 Transfer Case & Gear Gp
8y5630 Gear Gp-Bevel
8y7508 Lines Gp-Power Train Oil
8y5631 Lines Gp-Power Train Oil
8e7593 Planetary Gp-Part 1 Of 1
8e7652 Pump Gp
8e7651 Pump Gp-Gear
1494234 Segment Gp-Sprocket
14***34Segment Group-Sprocket; -Sprocket1
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8y6575 Shaft Gp-Drive
8e7594 Transmission Ar
12***98Kit-Gasket; (Transmission Oil Filter)0
12***00Kit-Gasket; (Output Transfer Gear)0
12***01Kit-Gasket; (Hydraulic Control)0
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8e7733 Valve Gp
8e7735 Valve Gp-Selector & Pressure Control
8E***35Valve Group-Selector & Press Cont1
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Undercarriage
7g4831 Cap Gp-Track Roller-24 Required
8y1799 Frame Gp-Track Roller
8y7165 Guard Gp-Recoil Mechanism
8y7939 Guard Gp-Recoil
1043626 Guard Gp-Rock
8y8918 Guard Gp-Track Roller
8y5636 Guard Gp-Track Roller
8y5049 Idler Gp-Front
1v6817 Link As-Track
6i9527 Link As-Track-Sealed & Lubricated
6k9880 Roller Gp-Track Carrier-2 Required
6K***80Roller Group-Track Carrier; (Upper)1
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1248240 Roller Gp-Track-Double Flange
12***40Roller Group-Track-Double Flange1
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1248237 Roller Gp-Track-Single Flange
12***37Roller Group-Track-Single Flange1
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8e7298 Sprocket Gp-2 Required
8y6529 Support Gp-Undercarriage
8y7137 Support Gp-Undercarriage
8y5079 Support Gp-Undercarriage
8e7529 Track Gp-2 Required
1M***08Nut-Track144
1V***17Link As-Track1
2V***19Shoe-Track36
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6i9571 Track Gp
1M***08Nut-Track144
2P***63Lubricant1
3T***01Bolt-Track Master; (5/8-18x2.63-In)2
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6i9570 Track Gp-510 Mm (20 In) Grouser Shoe-2 Required
1M***08Nut-Track144
3T***01Bolt-Track Master; (5/8-18x2.63-In)2
6I***27Link As-Track1
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8e7515 Track Gp-2 Required
1M***08Nut-Track144
1V***17Link As-Track1
3P***74Bolt-Track Master4
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1531300 Track Gp
15***73Link As-Track1
15***00Track Group1
1M***08Nut-Track144
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6i9568 Track Gp-660 Mm (26 In) Grouser Shoe-2 Required
1M***08Nut-Track144
3T***01Bolt-Track Master; (5/8-18x2.63-In)2
6I***27Link As-Track1
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8e7499 Track Gp-2 Required
1M***08Nut-Track144
1V***17Link As-Track1
3P***74Bolt-Track Master4
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8e7500 Track Gp-2 Required
1M***08Nut-Track144
1V***15Shoe-Grouser Track36
1V***16Shoe-Grouser Track1
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6i9569 Track Gp-460 Mm (18 In) Grouser Shoe-2 Required
1M***08Nut-Track144
3T***60Shoe-Track37
3T***01Bolt-Track Master; (5/8-18x2.63-In)2
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8e7501 Track Gp-2 Required
1M***08Nut-Track144
1V***22Shoe-Grouser Track36
1V***23Shoe-Track (Master)1
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6i9572 Track Gp
1M***08Nut-Track144
2P***63Lubricant1
3T***01Bolt-Track Master; (5/8-18x2.63-In)2
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7g4837 Track Roller Gp-Double Flange
7G***37Track Roller Group-Double Flange1
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7g4836 Track Roller Gp-Single Flange
7G***36Track Roller Group-Single Flange1
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D5C PAT serial number reference

The PIN/serial plate is a riveted metal tag on the mainframe near the front of the tractor; side placement (left or right) is not consistent across sources for this era, so check both. Machines of this age often also carry the serial stamped directly into the frame rail as a backup if the plate is lost or painted over. Read the first three characters as the model/production-run prefix, which ties the machine to its parts book and configuration family, and the digits that follow as the sequential unit number within that run. This is a pre-2001 Cat machine, so expect the short 8-character format (3-letter prefix plus 5-digit unit number) rather than the later 17-character PIN.

PrefixIdentifies
3MKD5C PAT / D5C PATLGP - Powershift generation
6PJD5C PAT / D5C PATLGP - Powershift generation

Frequently asked questions

What engine does the Caterpillar D5C PAT use?

The D5C PAT covered here runs the Cat 3204, a turbocharged 4-cylinder diesel of about 4.4 L (269 cu in) displacement, rated near 90 hp (67 kW) net, paired with a 3-speed forward/reverse powershift transmission and torque converter. PAT is a blade-group designation, not an engine marker; a later Series III D5C carried a similar PAT-style blade concept on a different six-cylinder 3046 engine, so always confirm the engine off the machine's own data plate rather than the badge alone.

What is the operating weight of a Caterpillar D5C PAT?

A standard-gauge PAT-blade D5C runs about 19,800 lb (8,981 kg) operating weight. Weight varies with attachments such as a rear ripper, winch, or front counterweight, and the low-ground-pressure PATLGP undercarriage variant carries different weight and flotation figures than the standard-gauge PAT machine.

What replaced the Caterpillar D5C PAT?

Caterpillar carried the D5C nameplate forward into a Series III generation built on the larger 3046 six-cylinder engine, with a hydrostatic Hystat drivetrain offered on some units, before retiring the D5C line in favor of the D5G. No source ties a direct one-for-one successor specifically to this early PAT/3204 powershift configuration beyond that broader nameplate transition, so treat the Series III/D5G shift as the general replacement path rather than a documented direct swap.

What D5C PAT owners discuss

What engine does a D5C PAT actually have, and does it change by series?
PAT (Power Angle Tilt) is a blade group option, not a drivetrain marker, so the engine depends on which D5C generation the machine was built as. Early-to-mid production PAT dozers use the 3204, a 4-cylinder diesel offered in naturally aspirated and turbocharged tunes. Later Series III PAT/XL III machines switched to the 3046, a 6-cylinder diesel related to the block used in some Mitsubishi engines of that era. Net flywheel output across the line runs roughly in the 80-100 hp (60-75 kW) class depending on the specific rating. Owners report the naturally aspirated 3204 has a strong reliability reputation; the higher-output turbocharged 3204 has more history of rod/bearing trouble under hard use. Confirm the engine off the machine's own data plate rather than assuming from the PAT badge alone.
What's normal for the powershift transmission and steering clutch behavior on a mechanical D5C PAT?
Non-Hystat PAT dozers run a mechanical powershift transmission with pedal-operated steering clutches and brakes, no electronic controls, serviceable with ordinary hand tools. A recurring complaint is weak steering to one side: the machine turns slowly or barely turns at all in second or third gear. Owners and techs usually trace this to steering clutch release piston seals not fully releasing, worn clutch packs, or low system pressure rather than a converter or engine fault. Run only a transmission fluid meeting the TO-4 specification; ordinary engine oil lacks the friction-modifier additives the wet clutches need. Because steering clutches and brakes are safety-critical for turning and stopping the machine, have your dealer verify clutch release pressure and brake adjustment against factory spec before returning it to work.
Are there known hydraulic quirks with the PAT (Power Angle Tilt) blade circuit?
Angle and tilt cylinder seals and hoses see frequent leakage from grading duty cycles; it is the most commonly replaced wear item on the PAT circuit. A blade that will not hold angle position even after new seals and a new valve section usually points to circuit pressure below spec (factory pressure on this circuit runs around 17 MPa / 2,500 psi) rather than a bad cylinder. Hose routing matters too: missing or worn hose guards let the PAT cylinder lines chafe against the blade frame and fail early.
What undercarriage wear pattern should I expect on a PAT-equipped D5C?
The added weight of the PAT blade group up front loads the front idler and forward bottom rollers more than a straight-blade machine carries, so check idler block travel and forward bushing wear first. Techs commonly gauge remaining track life by pinning the sprocket, backing up to take the slack out, then measuring center-to-center over several links and comparing that to a new-track baseline, a quick way to estimate percent worn without pulling the chain apart. Keep track tension in spec: too tight accelerates pin and bushing wear, too loose risks the track walking off the rollers.
Why do D5C dozers run hot, and what should I check first?
Overheating usually traces to a clogged radiator core or hydraulic/torque-converter oil cooler restricting airflow, a stuck thermostat, low coolant, or a loose or glazed fan belt, roughly in that order of likelihood. A useful check is comparing inlet and outlet temperature across the radiator and the oil cooler separately; a healthy radiator shows a meaningful drop from top to bottom. If the radiator checks out but the machine still runs hot under load, look at the oil cooler core and fan blade condition before suspecting the water pump.
How much electronics does a PAT-blade D5C actually have, and what fails?
Pre-Series-III PAT machines are largely mechanical, no ECM and no sensor network. The starting circuit is a simple key switch to relay to solenoid path, and the charging system just needs battery voltage at the alternator field terminal with the key on. Reported "electrical" complaints are almost always corroded connectors, a damaged ground strap, or a blown fuse rather than a failed sensor or module. Start any no-start or no-charge diagnosis at the battery disconnect switch, fuses, and ground points before chasing wiring diagrams.
What should I check before buying a used D5C PAT?
Confirm the actual engine and series off the data plate rather than trusting the PAT badge alone, since PAT was offered across more than one D5C generation with different engines. Inspect the undercarriage first: idler block travel, track sag, and bushing wear, since it is the costliest item to replace. Check the PAT cylinders and hoses for weeping seals, and look over the blade itself for welds or patch repairs, which usually mean hard prior use. Run the machine under load and watch smoke color, listen for unusual knock, and test steering clutch response in every gear rather than just at idle. Check the color and condition of engine, transmission/hydraulic, and coolant fluids against any service records available. Have your dealer verify steering clutch and brake condition and overall structural integrity before relying on the machine for grading or slope work.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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