Caterpillar D550B
Caterpillararticulated dump truckarticulated truck

Caterpillar D550B

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D550B is a six-wheel-drive (6x6) articulated dump truck built in the mid-1980s, around 1986-87, during the early Caterpillar/DJB Engineering partnership centered on DJB's plant in Peterlee, England. It sits at the top of that early Cat-badged articulated-truck range, in the nominal 50-55 tonne payload class, well above the 36-tonne D400 that Caterpillar introduced as its first Peterlee-built ADT in 1985. Power comes from the Cat 3408 V8 diesel, an 18.1-liter engine with all-mechanical unit injection and no electronic controls, feeding a powershift transmission and a six-wheel-drive transfer gearbox with front-axle disconnect for two- or six-wheel drive. Steering is by articulated-frame hydraulics, and hydro-pneumatic struts front and rear cushion the ride. Caterpillar tracked the whole model under a single serial prefix, 5ND, consistent with a short, low-volume production run rather than a mainstream multi-year program. Exact body and drivetrain configuration options for this specific model are not documented in surviving public sources; the wider D-series range it belonged to was also built as pipe-carrier, log-carrier, and quarry-hauler derivatives, though it isn't confirmed which, if any, of those variants reached the D550B.

The B suffix marks Caterpillar's own production version, following its 1984 purchase of DJB's articulated-truck design rights, as distinct from any earlier DJB-branded prototype. A 55-tonne-class articulated hauler proved too niche for the market; rigid haul trucks handle that payload range more efficiently than an articulated frame, and Caterpillar dropped the D550B after a short run rather than replacing it in kind. The ADT range that followed settled into a lower 25-40 tonne band, and today's largest Cat articulated truck, the 745/745C, tops out around 41 tonnes on a completely different C18 ACERT engine. That gap makes the D550B one of the rarest Cat-badged haul trucks still in the field. Few were built, factory documentation predates Caterpillar's digital publication era, and most surviving units carry no verified service history. For today's used and parts market, that scarcity cuts both ways: finding a running example is hard, but the D550B's Cat 3408 engine and powershift driveline are shared with far more common Cat machines of the same period, so parts sourcing generally runs through that broader engine and driveline family rather than model-specific stock.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D550B specifications

Engine

Engine modelCaterpillar 3408 V8 diesel. Factory parts and service documentation for this chassis (5ND-prefix serial range) ties the machine to the 3408 engine across the transmission/drive-train, hydraulic, chassis, suspension, and engine-related-parts sections.
ConfigurationV8, 4-stroke-cycle diesel
Displacement18.1 L (1,105 cu in)
Cylinders8
Fuel systemAll-mechanical fuel system, no electronic engine controls, consistent with this chassis's production era.
Gross/net powerNot documented for this specific application in available literature. The 3408 engine family was factory-rated from roughly 205 to 320 kW (275 to 425 hp) across different machines and rating levels — check the engine dataplate on the individual unit for the exact rating.
Emissions tierPre-regulation. Built before nonroad diesel emissions tiers existed; no aftertreatment.

Weights

Payload class (nominal)Described in period trade literature as the heaviest model added to this articulated-truck lineup, in a nominal 50-55 tonne (55-60 US ton) payload class.
Operating weightNot documented in available public sources for this specific model — confirm against the machine dataplate or an original factory spec sheet.
Shipping weight / ground pressureNot published in available sources.

Dimensions

Transport length/width/heightNot documented in available public sources for this specific model — confirm against the original factory dimension drawing or dealer spec sheet.
Wheelbase / ground clearanceNot documented in available public sources for this specific model.

Performance

Drive configurationSix-wheel-drive (6x6), selectable through a six-wheel-drive transfer gearbox with a front-axle drive-disconnect feature, per this chassis's factory drivetrain documentation.
SteeringCenter-pivot, articulated-frame hydraulic steering, standard for this truck class.
SuspensionHydro-pneumatic strut-type suspension cylinders, front and rear.
Body/hoistHydraulically actuated dump body with a dedicated hoist control valve.
Travel speed / gradeabilityNot documented in available public sources for this specific model.

Service capacities (summary)

Fuel tankNot documented in available public sources for this specific model — a dedicated fuel tank and lines group is confirmed to exist for this chassis, but no capacity figure was found.
Hydraulic system, engine oil, cooling systemCapacities not documented in available public sources for this specific model — confirm against the operation and maintenance manual for the 5ND serial prefix.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D550B fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter) - Cat 3408 V8 dieselNot published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat DEO (Diesel Engine Oil), multigrade diesel engine oil selected per Cat's ambient-temperature viscosity chart (typically SAE 15W-40 in temperate climates, dropping to SAE 10W-30 or 0W-30 in cold ambient)
Cooling systemNot published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat DEAC (Diesel Engine Antifreeze/Coolant) or Cat ELC (Extended Life Coolant), mixed with water per Cat's climate-based glycol ratio chart (commonly a 50/50 blend for standard duty)
Fuel tankNot published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDDiesel fuel meeting Cat's diesel fuel specification (No. 2-D grade for normal ambient, No. 1-D or a winter blend in cold climates)
Powershift transmissionNot published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat TDTO (Transmission/Drive Train Oil), viscosity grade selected per ambient temperature per Cat's drivetrain oil chart
Transfer gearbox (six-wheel-drive transfer case)Not published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat TDTO (Transmission/Drive Train Oil), same grade as used in the transmission and final drive compartments
Front axle differential and final drivesNot published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat TDTO (Transmission/Drive Train Oil), viscosity grade per ambient temperature
Rear tandem axle differentials and final drives (each)Not published in publicly available sources for the D550B; varies by front vs. rear compartment, verify on the machine dataplate or OMM for serial prefix 5NDCat TDTO (Transmission/Drive Train Oil), viscosity grade per ambient temperature
Hydraulic system and tank (steering, hoist, brakes)Not published in publicly available sources for the D550B; verify on the machine dataplate or OMM for serial prefix 5NDCat TDTO or Cat HYDO hydraulic oil per the OMM's hydraulic viscosity chart; exact designation for this compartment on this model is not confirmed in available sources
Grease (chassis pins, articulation joint, bearings)Spec only, not a fill volumeCat multipurpose grease, NLGI 2 lithium-complex base with extreme-pressure/moly additive for high-load pin and articulation joints

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D550B maintenance schedule

Service intervalTasks
Every 50 h
  • Daily: check engine oil, coolant, and fuel levels on the 3408 before starting.
  • Daily: walk around the truck and check for hydraulic, fuel, and oil leaks at the articulation hitch, hydro-pneumatic struts, and axle housings.
  • Daily: check tire condition and inflation on all six wheel positions.
  • Weekly: grease the articulation hitch pins, center bearing, and steering-cylinder pins.
  • Weekly: check powershift transmission oil level with the engine running, per the correct warm-idle procedure.
  • Weekly: drain water and sediment from the fuel tank and check the primary fuel filter/water separator.
Every 250 h
  • Change engine oil and filter on the 3408; shorten this interval under severe duty or dusty conditions.
  • Check the six-wheel-drive transfer gearbox and front-axle disconnect linkage for full, clean engagement.
  • Inspect brake system lines, accumulators, and the parking/secondary brake for correct pressure and holding.
  • Grease all articulation, steering-cylinder, and suspension-strut pivot points not covered on the weekly schedule.
  • Check battery condition, terminals, and the charging circuit; this engine has no ECM to flag electrical faults.
Every 500 h
  • Sample and, if due, change the powershift transmission oil and filter.
  • Check front, tandem, and differential/final-drive oil levels at each axle housing.
  • Check hydro-pneumatic suspension strut oil level and nitrogen charge, front and rear.
  • Inspect articulated steering cylinders, hoses, and the center hitch bushings for wear or play.
  • Test the service and secondary brake systems under load.
Every 1,000 h
  • Change axle and differential/final-drive oil at all driven wheel positions.
  • Change transfer gearbox oil.
  • Check and adjust valve lash on the 3408 per the mechanical engine's factory interval.
  • Inspect the turbocharger mounting, boost lines, and wastegate linkage.
  • Inspect the frame, articulation joint, and hitch structure for cracking, given the age of these units.
Every 2,000 h
  • Change hydraulic system oil and filters on the steering and hoist circuits.
  • Change engine coolant, or test coolant condition, and inspect the radiator and cooling package.
  • Check mechanical fuel-injection pump timing and inspect the unit injectors.
  • Inspect or overhaul the hydro-pneumatic suspension struts and steering cylinders.
  • Check the frame, dump body, and mounting hardware for fatigue and correct torque.
Every 4,000 h
  • Plan a top-end or inframe overhaul on the 3408 based on oil-sample trends and hours, not a fixed published wear-life figure.
  • Tear down and inspect the powershift transmission and torque converter for clutch-pack and pump wear.
  • Tear down axle housings, final drives, and the transfer gearbox, especially on units with unknown prior service history.
  • Carry out a structural inspection of the frame, articulation casting, and hitch for fatigue cracking.
  • Reassess the entire hydro-pneumatic suspension and steering-cylinder set as a unit rather than component by component.

Servicing the D550B beyond the schedule

Predictive Maintenance & Fluid Analysis

The D550B predates onboard diagnostics entirely: the 3408's mechanical unit-injection system throws no fault codes, so oil sampling is the main early-warning tool. Sample engine oil, powershift transmission oil, and transfer-gearbox oil at each scheduled change to catch bearing or injector wear before it reaches the pan. Watch hydro-pneumatic strut oil and nitrogen charge closely. A slow leak here shows up as ride harshness long before a visible failure. Because so few of these trucks remain, trend data from your own machine matters more than published wear-life figures.

Corrective & Common Repairs

Common D550B repairs center on age and mechanical wear, not electronics. Articulation hitch pins, center bearings, and steering-cylinder bushings loosen over decades of duty and are the first check for hard steering or wander. Front-axle disconnect linkages in the transfer gearbox can stick from disuse; free and lubricate before assuming a gearbox fault. The 3408's mechanical unit injectors and fuel rack linkage are serviceable individually, so injector issues rarely mean a full pump replacement. Parts stock for this exact model is thin; cross-reference through the shared 3408 and powershift-transmission network.

Overhaul & Rebuild Points

At major overhaul, the 3408 V8 is familiar territory for any shop that knows Cat's mechanical engine family: plan a standard inframe or top-end rebuild, with unit injectors and the turbocharger exchanged rather than replaced outright. Powershift transmission and torque-converter rebuilds follow the same clutch-pack and pump-wear pattern as other Cat off-highway powershifts of the era. Axle housings, final drives, and the transfer gearbox deserve a full teardown, since most surviving units have unknown service history. Inspect the articulation frame and hitch castings for fatigue cracking; this old design carries payload.

Seasonal & Environment Servicing

Cold-weather starting on an all-mechanical 3408 has no glow-plug or ECM-assisted strategy to fall back on. Use a coolant heater and check batteries and the starting circuit before relying on ether. Hydro-pneumatic suspension nitrogen pressure is temperature-sensitive; recheck strut charge whenever the truck moves between seasons. In hot, dusty quarry environments, keep the radiator core and turbocharger cooling package clear, and inspect wheel-side and axle seals more often, since this is an older seal design without modern lip-seal upgrades. Hose and wiring-insulation condition deserve a seasonal check too, given the truck's age.

D550B fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Coolant Temperature - red warning lampEngine coolant temperature has risen above the safe operating range.Low coolant level, plugged radiator core, slipping or failed fan drive, or a failed thermostat.Reduce load and idle the engine, check coolant level and the radiator and fan drive before resuming work.
Engine Oil Pressure - red warning lampEngine oil pressure has dropped below the safe minimum for the operating speed.Low oil level, worn oil pump, plugged oil filter, or a failed pressure switch/sender.Shut the engine down immediately, check oil level, then check the pressure switch and sender before restarting.
Torque Converter Oil Temperature - warning lampTransmission/torque converter oil temperature is above the normal operating range.Sustained lugging or stall-speed operation, low transmission fluid, or a restricted oil cooler.Reduce load or return to low idle to cool the converter, then check fluid level and cooler condition.
Air Cleaner Restriction indicatorIntake air filter restriction has reached the service limit.Dirty or clogged primary air filter element.Service or replace the air filter element and reset the restriction indicator.
Charging System - warning lampAlternator is not maintaining charge on the battery circuit.Broken or slipping drive belt, failed alternator, or a wiring/connection fault.Check belt condition and tension, then check alternator output and battery connections.
Brake System - warning lampBrake system pressure is below the safe operating threshold, or the parking brake is applied.Low system air/hydraulic pressure, a compressor or charging pump fault, or the parking brake left engaged.Do not move the machine until pressure builds to normal range; check the parking brake control and system pressure.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D550B attachments & work tools

Dump body (primary work tool)

The D550B carries a single fixed dump body as its main load-carrying tool. There is no bucket, fork, or blade attachment system on this hauler class, only body and tailgate variants. Factory parts documentation lists the body as its own assembly group separate from the chassis, but heaped/struck capacity figures specific to the D550B are not documented in surviving spec sheets.

Tailgate

A tailgate group is listed as a distinct factory assembly separate from the body itself. For this size and era of Cat articulated hauler, tailgates were typically supplied as either a fixed grid/mesh style for coarse rock retention or a hinged, spring-assisted style for finer or wetter material. Which specific style shipped on the D550B is not confirmed in public sources; check the machine's own parts book by serial prefix.

Articulation hitch / frame coupling

The D550B uses a factory oscillating hitch group joining the front and rear frame halves. This lets the rear frame and axle oscillate independently of the front half for traction over rough haul roads. It is fixed running gear, not a quick-coupler or interchangeable-tool mounting system, and has no swappable heads.

Body wear/liner package

Abrasion-resistant liners or wear plates for the body floor and sides are a common factory or dealer-fit option across this size class of quarry/rock haulers, protecting the structure from loading-shovel impact and reducing carry-back. No D550B-specific liner data survives in current documentation; treat as a class-typical option pending dealer or parts-book confirmation for the individual machine.

Cab and guarding options

ROPS/FOPS canopy guarding and cab rock-screens were common factory or dealer-installed options on trucks of this era and size when working under overhead loading equipment. No source ties a specific guarding package to the D550B by name; verify against the individual machine's build sheet or dataplate.

All D550B assemblies by section

Every catalogued assembly group for the Caterpillar D550B. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Attachments
Air Conditioner Group
Cab Seat Gp.
Coolant Level Alarm Group 3z4386
Fast Fill Fuel Tank Group
Fast Oil Drain Group
6u9065 French Air Tanks - Option
6u9066 French Homologation Kit
6u9006 French Nameplates Group
6u9053 French Regulation Kit
6U***06French Nameplates Group1
6U***53French Regulation Kit1
6U***65French Air Tanks - Option1
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Rear Screen Wipe Group
Rear Screenwash Group
Remote Start Receptacle
6u0353 Seat - Non Standard (Part 2 Of 2)
6u0353 Seat-Non Standard (Part 1 Of 2)
Shipping Group Option 7u0909
Spillguard
Standard Spillguard
Supplementary Back-Up Light
Cab, Gauges And Accessories
4v7849 Seat Adjuster Gp
6w8505 Adjuster Gp-Seat
6W***05Adjuster Group-Seat; -Suspension1
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Cab And Mounting Group
Cab Door Group
Cab Heater Group
Cab Insulation Group
4v9830 Cover Group
6w2520 Cushion As-Arm
6w2519 Cushion As-Arm
Dashpanel Group
5d6998 - Air Horn Group
Cab Seat Group - 9v8184
2v2387 Seat Group
2V***87Seat Group-Adjustable; Seat Gp-Adjustable Suspension1
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3v8252 Suspension Seat Gp
3V***52Seat Group-Suspension; Suspension Seat Group1
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6w9744 Seat Gp-Suspension
6W***44Seat Group-Suspension; -Vinyl, Low Back1
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5v4861 Seat Gp-Suspension (2 Of 2)
5v4861 Seat Gp-Suspension (1 Of 2)
Seat Suspension Group - 9v7924
6w8502 Suspension Gp-Seat (2 Of 2)
6w8502 Suspension Gp-Seat (1 Of 2)
3d9943 - Horn Valve
Windscreen Washer Group
Windscreen Wiper Group
Chassis
Chassis Group - Tractor
Dump Body Group
Hood And Latch Gp.
Oscillating Hitch Group
Rear Chassis Group
Transmission Covers Group
Walkway And Ladders Group
Decals And Service Equipment
Nameplates And Transfers
Remote Lubrication Rear Chassis
Tool Kit Group
Tractor - Centre Lubrication System
Electrical System
Battery And Cables Group
Dashpanel Electrical Harnesses
Electrical Equipment Group - Engine
Electrical Equipment Group - Tractor
Electrical Equipment Group - Trailer
Headlamp Group
Lighting Group
Tractor - Brake Harnesses
Tractor - Engine Harnesses
Tractor - Harnesses
Tractor-Lighting Harnesses
Trailer-Harnesses
Engine Related Parts
9e1626 3408 Dita Engine Arrangement
1W***72Baffle Group-Oil; Oil Baffle Group1
5N***50Starting Motor Group-Electric; Electric Starter Motor Group1
5N***17Drive Group-Tachometer; Tachometer Drive Group1
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Air Cleaner Group
Air Compressor Group 7n7700
7n7722 Compressor Mounting Group
7N***22Air Compressor Group; Air Compressor Group1
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5s9088 Alternator Assembly (24 Volt 50 Ampere)
Oil Baffle Group 1w4872
1W***72Baffle Group-Oil; Oil Baffle Group1
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Oiltank Protection Cap 1p8678
1P***78Cap Group-Protection; Protection Cover Group Fuel Tank Cap1
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6n6209 Fuel Ratio Control Group (1 Of 2)
6n0651 Fuel Ratio Control Group (2 Of 2) (Cont'D)
Governor Control Arm Group 7n7457
Governor Control 7n7458
7N***58Control Group-Governor; Governor Control Group1
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Coolant Conditioner Group
Accessory Drive Group 9n0725
9N***25Drive Group-Accessory; Accessory Drive Group--Air Compressor1
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Fan Drive Group 8n6399
8N***99Drive Group-Fan; Fan Drive Group1
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Tachometer Drive Group 5n3117
5N***17Drive Group-Tachometer; Tachometer Drive Group1
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Engine Fuel Filter Lines Group
Engine Fumes Disposal Group
Engine Heat Shields Group
Engine Mountings Group
Engine Oil Drain Group
Engine Oil Pan Cover Group
Ether Starting Group
Engine Oil Filter Gp (Left Hand) 4n1409
Fuel Filter Group 8h7204
Engine Flywheel Group 6n1299
Fuel Tank And Lines Group
Gage Gp - Oil Level (Rh Rear) 5n4714
5N***14Gauge Group-Oil Level (Dipstick); Gage Group - Oil Level Rh Rear1
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Governor Controls
Air Compressor Lines Group 7n8230
7N***30Lines Group-Air Compressor; Air Compressor Lines Group1
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Engine Oil Lines Gp (Lh Mounted Oil Filter) 8n3033
Exhaust Manifold Gp 9n5204
Alternator Mounting Group 6n2926
6N***26Mounting Group-Alternator; Alternator Mounting Group1
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Muffler Group
Radiator Core Group
Radiator Shroud And Guards Gp
Crankshaft Seal Group 5n5987
Solenoid Shut-Off Group 6n4201
6N***01Shut-Off Group-Solenoid; Solenoid Shut-Off Group1
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Electric Starting Motor Group 4n3349 (2 Of 2)
Electric Starting Motor Group 4n3349 (1 Of 2)
Starting Motor Mounting Gp 5n2650
5N***50Starting Motor Group-Electric; Electric Starter Motor Group1
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Exhaust Pipe Support Bracket 5n6430
Solenoid Switch Assembly 6n5123
Hydraulic System
Body Tip Cutout Group
7u1152 Hoist Control Valve
Hoist Cylinder 5u2379
Hoist Cylinder 7u0417
Hydraulic Drain Lines
Hydraulic Pump 5u2143
Hydraulic Pump And Suction Line
Hydraulic Tank Group
Selector Valve 2u0820
Tipping Controls And Linkages
Tipping Valve 6u8443
Tractor Hydraulic Hoist Lines
Trailer Hydraulic Hoist Lines
Starting And Electrical System
Electrical Terminals, Insulators And Plugs
Steering System
Hydraulic Steering Lines (2 Of 2)
Hydraulic Steering Lines (1 Of 2)
Hydraulic Steering Lines (2a Of 2)
Hydraulic Steering Lines (1a Of 2)
7u2298 Pressure Reducing Valve
5c6878 Hand Metering Pump Assembly
6c0570 Hand Metering Pump Assembly
Steering Asembly
Steering Cylinder 5u6870
Steering Valve Group (1a Of 2) 9t5616
Basic Valve Group(2a Of 2) 9t5672
6u2529 Steering Valve Gp (1 Of 2)
Steering Valve Gp (2 Of 2)
Supplemental Steer Pump Group
Supplemental Steering Valve 7u1830
Supplemental Steering Valve 6u9932
Suspension System
6u7552 Accumulator - Tractor
Electronic Height Sensor - Tractor
Tractor Electronic Height Sensor Group 6u9600
Height Sensor And Linkage Group
Hydraulic Suspension Lines - Tractor
Rear Hydraulic Suspension And Right Angle Check Valve
Rear Suspension Group
Suspension Cylinder 6u3952 - Tractor
5u6869 Suspension Cylinder - Tractor/Trailer
Suspension Frame And Mountings - Tractor
7u0986 Suspension Height Valve (Part 1 Of 2)
7u0986 Suspension Height Valve (Part 2 Of 2)
Transmission, Drive Train, Axles And Wheels
4 Wheel Drive Disconnect Chamber Gp
6-Wheel Drive Disconnect Chamber Group
7" Brake Group
Air Brake Lines - Tractor (Part 2 Of 2)
Air Brake Lines - Tractor (Part 1 Of 2)
Air Dryer
Air Filter
Air Reservoirs
Axle Group
Parking Brake Group 6p4921
Brake Piping - Rear
3p3474 Transmission Case And Covers Group
Centre Axle Differential And Bevel Group
Centre Axle Drive Shaft
Centre Drive Shaft
6p6875 Transmission Hydraulic Control Arrangement
6P***75Control Group-Transmission Hydraulic1
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2v3955 Differential Group
3u4145 Centre Drive Shaft
Transmission In-Line Oil Filter 6p4603
6P***03Filter Group-Oil; -Park Brake Release, Xmsn-Parking Brake Release-Rear Brakes1
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Final Drive And Wheel Gp
Foot Brake Valve
Front Axle Breather Group
Front Differential And Bevel Group
Front Driveshaft
Transfer Gear Group 5n4651 (Input End View)
Transfer Gear Group 5n4651 (Input Side View)
Gear Pump Group
Governor Valve
Hydraulic Reservoir Group - 6u2330
Mid Bearing Group
Oil Cooler Group
6u7706 - Hand Brake Valve
3t6677 Planetary Group (Part 1 Of 4)
3t6677 Planetary Group (Part 4 Of 4)
3t6677 Planetary Group (Part 2 Of 4)
3t6677 Planetary Group (Part 3 Of 4)
Power Take Off
Power Train Hydraulic Lines (Torque Converter) (1 Of 2)
Power Train Hydraulic Lines (Torque Converter) (2 Of 2)
Power Train Hydraulic Lines (Transmission)
5u2194 Pressure Converter
Rear Axle Breather Group
Rear Axle Differential And Bevel Group
Rear Axle Drive Shaft
Rear Brake Actuating Chamber - 5u4537 (1 Of 2)
Master Cylinder - 5u4537 (2 Of 2)
Relay Valve
Retarder Control Group
Six Wheel Drive Disconnect Group
Six Wheel Drive Transfer Gearbox Group
Solenoid Valve 3u4880
Torque Converter Group 2u4847 (1 Of 5)
Torque Converter Retarder Valve Assembly (5 Of 5)
Torque Converter Group 2u4847 (2 Of 5)
Torque Converter Pump And Control Valve Group (3a Of 5) (Continued)
Torque Converter Pump And Control Valve Group (3 Of 5)
Torque Converter Lock-Up Clutch Valve Group (4 Of 5)
Torque Converter Pump Group 2u4892
Transfer Case And Gear Group (Part 2 Of 2)
Transfer Case And Gear Group (Part 1 Of 2)
Transfer Gearbox Breather Group
Transfer Gearbox To Mid Bearing Drive Shaft
4c1705 Transmission Arrangement
Transmission Cable Controls
Transmission Driveshaft
Transmission Hand Controls
Transmission Mounting Group
Treadle Group - Footbrake Valve
6p6874 Transmission Hydraulic Control Group
6P***74Valve Group-Selector & Press Cont1
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7g9570 Selector And Pressure Control Valve Group
7G***70Valve Group-Selector & Press Cont1
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Wheels Group

D550B serial number reference

On this era of Cat-badged articulated truck the PIN plate is mounted on the front of the cab, right-hand side, with a matching stamp cross-referenced into the front frame casting between the cab and engine bay. The first three characters are the model/build prefix (5ND identifies D550B); the digits that follow are the sequential unit number, and a listed range like '5ND00001-UP' marks a parts/engineering break point rather than a model year.

PrefixIdentifies
5NDD550B 6x6 articulated dump truck

Frequently asked questions

What engine powers the Caterpillar D550B?

A Cat 3408 V8 diesel, roughly 18.1 liters displacement, with all-mechanical unit injection and a mechanical governor. It has no ECM or electronic engine controls, consistent with Cat's pre-electronic engine generation of that era. The 3408 drives a powershift transmission and a six-wheel-drive transfer gearbox with front-axle disconnect.

What is the D550B's operating weight?

Caterpillar placed the D550B at the top of its early articulated-truck range, in the nominal 50-55 tonne payload class, the heaviest model of that generation. An exact factory operating weight by configuration is not preserved in public specification records for this model. Some online listings show a weight figure for the D550B that is actually duplicated from an unrelated, later Cat articulated truck, so treat any single published number with caution and verify against the machine's own dataplate or its factory operation and maintenance manual.

What replaced the Caterpillar D550B?

Nothing directly. Caterpillar dropped the D550B after a short production run rather than replacing it with another 50-55 tonne articulated truck; that payload class turned out to suit rigid haul trucks better. Cat's later articulated-truck generations, including the D250E-D400E series and today's 745/745C, settled into a lower 25-41 tonne range on entirely different engines, so no current Cat ADT directly succeeds the D550B in size or role.

What D550B owners discuss

What's the biggest engine complaint from people who've run a 3408-powered machine like this?
The Cat 3408 is a mechanical, pre-electronic V8 diesel with a jerk-pump injection system and no ECM. The recurring complaint across this engine family is pre-combustion passage fouling at light load, called the single most overlooked maintenance item on this engine. The injection pump's mechanical timing also drifts as the housing heats and expands, advancing timing over time. Worn injector tips erode and over-fuel, showing up as excess black smoke at higher RPM before power loss follows. None of this is unique to the D550B. These are the same 3408 quirks reported wherever this engine turns up, in trucks, marine applications, and generator sets. Have your dealer or an experienced diesel shop check injection timing and pull injectors if smoke or fuel consumption climbs.
Does the D550B have a reputation for driveline trouble?
Yes. The D550/D550B line carries a documented reputation, dating back to its DJB engineering roots, for driveline reliability problems. That's cited as a reason the 55-ton model never sold in volume before Caterpillar folded it into the standard range. This is a known pattern tied to this specific model, not just general wear. Budget for a careful inspection of the transfer gearbox, the front-axle disconnect hubs, and the drive shaft universal joints on any unit you evaluate. Have a dealer check the six-wheel-drive disconnect system and transfer gearbox for play or metal in the oil before you rely on the truck in 6x6 mode.
What wears out first on the frame and hitch?
Like any six-wheel articulated hauler from this era, the center articulation joint (the hitch) and its bearings are the highest-wear structural point. Standard practice on trucks this size is to grease the hitch and pivot bearings roughly every 50 hours. Exact bearing and seal replacement intervals are not documented for this specific model; treat any wear estimate as a general guideline, not a fixed schedule. Play in the hitch shows up as looseness when the box is rocked side to side, or when the box is raised and someone checks clearance from a safe distance behind the machine. Have your dealer inspect the hitch pins and steering cylinders for play before returning the truck to full-load service.
Any hydraulic or brake quirks to expect on a machine this age?
Period Cat-based ADTs in this class typically run a wet, oil-cooled brake system with a transmission-driven retarder for descent control. A retarder that isn't working forces the operator onto the service brakes on every downhill run, which accelerates wet-brake wear. A truck with heavy brake wear but low recorded hours is a sign the retarder was likely inoperative for a stretch. Box-hoist and steering circuits on a machine this old are also worth flushing and resealing on schedule rather than waiting for a hose failure. Have your dealer confirm retarder function and wet-brake condition under an actual load. This is a safety system, not a convenience feature.
What about electrical problems, does it have sensor or ECM issues like modern trucks?
No. The 3408 in this application is fully mechanical, with no ECM and no electronic sensors to fail. The electrical system is limited to starting, charging, and basic gauge senders for oil pressure, coolant temperature, and tachometer drive. On a machine this old, the real failure points are mundane: corroded battery and alternator ground connections, worn brushes or diode failure inside the alternator, and gauge sender wiring chafed or corroded after decades in a quarry or mine environment. If the engine cranks slowly or the alternator won't charge, check grounds and connections before condemning the alternator itself. A weak battery often mimics an alternator fault. Ether starting aids, common on cold-climate machines this age, should be used only in short bursts while cranking, never as a routine starting method.
How hard is it to find parts for this truck today?
Hard, and that is the honest answer for both the truck and its engine. Mechanical-injection 3408 production ended decades ago, and major core components such as crankshafts and long blocks are scarce and expensive when they surface. The D550B itself was a low-volume model built only briefly after Caterpillar took over the DJB design, so chassis-specific parts such as the hitch, transfer gearbox, and disconnect-hub hardware are scarcer still than engine parts. Anyone running one today should expect to source good used components opportunistically and plan rebuilds around parts availability rather than a fixed calendar.
What should I check before buying a used D550B?
Start with the hitch and steering cylinders. Rock the box side to side and watch the hitch pins for play; that repair alone can run into five figures if neglected. Ask for the retarder to be demonstrated under load, and inspect wet-brake wear closely if the retarder looks like it has been inoperative. Check the six-wheel-drive transfer gearbox and disconnect hubs for noise, leaks, or metal in the oil, given this model's documented driveline weak points. Look under the hood for general upkeep: filter change stickers, fluid condition, and leaks once the engine is warm. Run the truck under load, ideally uphill, to catch misfires or shifting problems. Confirm hour-meter readings against service records; on a machine this old, verified low hours matter more than the number on the clock. Ask which major components, engine, transmission, hitch, have already been rebuilt. Given the age and rarity of this model, have a dealer or independent inspector cover brakes, hitch, and driveline before you finalize the purchase. Don't rely on a walk-around alone.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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