Caterpillar D5
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar D5 is a small-to-intermediate class track-type tractor (crawler dozer) built from 1967 into the late 1970s, positioned by Caterpillar to fill the power gap between the D4 and D6 in its lineup. It runs a naturally aspirated Caterpillar D333 diesel engine, a mechanical inline six-cylinder with indirect (precombustion chamber) injection; flywheel output ranged from roughly 69 kW (93 hp) on early production to about 78 kW (105 hp) as the design matured later in the run. Buyers could order a five-speed direct-drive transmission with an oil clutch or a three-speed powershift transmission, and the tractor was offered in standard 1524 mm (60 in) or 1880 mm (74 in) track gauge, a Low Ground Pressure (LGP) version with widened tracks and self-cleaning trapezoidal shoes, and an SA (agricultural) variant with a cab and a reinforced drawbar. Caterpillar built the D5 at plants in the United States, Japan, Australia, and France to meet worldwide demand; Australian and French production ended by 1972, while Japanese-built units continued after that. The D5 was replaced by the D5B starting in 1977.
Across its run the D5's driveline stayed mechanically simple: no electronic engine controls, no diagnostic computer, just a mechanical governor, an inline injection pump, and clutch-and-brake steering. The main running change came late, when the D333 engine was redesignated the 3306 for the D5B, carrying over the same basic architecture and roughly the same flywheel output; the D5B's visible update was a deeper, sloping hood and a reworked operator platform, not a new powertrain. For today's used and parts market, that mechanical simplicity is the draw: no ECM to fail, no emissions aftertreatment, and a driveline close enough to other D-series machines of the era that undercarriage, clutch, and engine components stay findable through vintage and aftermarket Caterpillar parts channels. Surviving D5 and early D5B units are common in classic-iron and small-contractor circles, valued as straightforward, field-rebuildable machines for grading, land clearing, and light dozing work where a modern electronically controlled dozer is overkill.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar D5 specifications
Engine
| Engine model | D333, naturally aspirated mechanical diesel; later production on this nameplate is redesignated 3306. Mechanical (pre-electronic) fuel system, direct injection. |
| Gross power | Documented across the D5 production run at roughly 93 hp (69 kW) on early D333-designated builds, rising to about 105 hp (78 kW) on later 3306-designated builds — varies by production series/serial prefix. |
| Displacement / bore x stroke | Not documented in available sources for this engine on the D5 nameplate. Verify against the machine's own information plate or the OMM. |
| Emissions / controls | Pre-emissions-regulation mechanical diesel. No EPA Tier or EU Stage certification applies. Mechanical fuel system, no electronic engine control module or aftertreatment. |
Weights
| Operating weight | Not documented in available sources for this exact serial-prefix configuration. Weight figures published for other members of the D5 family do not reliably carry over to this build — confirm against the machine's own information plate or a dealer. |
Dimensions
| Length, width, ground clearance, track gauge | Not documented in available sources for this exact configuration. Dimensional data published for other D5-family generations does not reliably apply here — confirm against the OMM or a dealer. |
Performance
| Transmission | Both direct-drive and power-shift gearboxes were built across the D5's production run, with the specific type tied to serial prefix/production series (for example, direct-drive vs power-shift wide-gauge France-built series ran in parallel). |
| Travel speeds, drawbar pull, gradeability, ground pressure | Not documented in available sources for this exact configuration. Verify against the OEM performance handbook for this serial range or with a dealer. |
| Hydraulic system (relief pressure / pump flow) | Not documented in available sources for this exact configuration. Verify against the OMM or a dealer. |
Blades
| Blade types offered | Straight (S) and semi-universal (SU) blades are documented for this class of tractor. No angle (A) blade is confirmed tied to this nameplate. VPAT (variable pitch angle tilt) is a feature of a later-generation D5 lineage and does not apply to this vintage mechanical-engine machine. |
| Blade capacities/widths | Not documented in available sources for this exact configuration. Verify against the OMM or a dealer. |
Service capacities summary
| Fuel tank | 246 L (65 US gal), a figure that repeats consistently across documented D5-family builds of this era. |
| Hydraulic (implement) system | Not reliably confirmed for this configuration — verify against the OMM or a dealer. |
| Engine oil and cooling system | Not confirmed to an exact figure for the D333/3306 engine on this configuration in available sources. Verify against the OMM or a dealer before servicing. |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
D5 fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | Not confirmed to an exact figure for the D333/3306 engine on this 49V-prefix configuration. Confirm against the crankcase dipstick range on your machine or the OMM before servicing. | Caterpillar diesel engine oil, multigrade diesel-rated (Cat DEO class). SAE 15W-40 for normal/warm climates; drop to SAE 10W or 10W-30 for sustained cold-weather starting and operation, per the OMM viscosity-by-temperature chart. |
| Cooling system | Not confirmed to an exact figure for the D333/3306 engine on this configuration. Verify against the OMM or a dealer. | Ethylene-glycol-based permanent-type antifreeze/coolant with corrosion inhibitor added, mixed to the freeze-protection ratio called out in the OMM for the expected climate. |
| Fuel tank | Approx. 246 L (65 US gal). | No. 2-D diesel fuel for normal service; switch to a No. 1-D winter blend in cold climates per the OMM guidance. |
| Power train (powershift transmission, bevel gear and steering clutch compartment) | Not confirmed to an exact liter figure for this 49V-prefix configuration in available sources. On dozers this size and vintage the transmission, bevel gear, and steering clutches commonly share one power train compartment rather than three separate fills - verify exact fill volume against the OMM or dealer parts book for your serial range. | Caterpillar TDTO (Transmission/Drive Train Oil). SAE 30 for normal/warm climates, SAE 10W in cold climates, per the OMM viscosity-by-temperature table. |
| Final drives (each) | Not confirmed to an exact figure for this configuration in available sources. Each final drive is a separate compartment, serviced and checked individually - verify against the OMM. | Caterpillar TDTO, same grade selection as the power train compartment (SAE 30 normal climate, SAE 10W cold climate). |
| Hydraulic system/tank | Not reliably confirmed for this configuration. A direct-drive special-application variant of the D5 family is documented at roughly 23 L (6 US gal), but that is a different driveline setup and may not carry over to this powershift-equipped machine - verify against the OMM. | Caterpillar TDTO-spec oil, consistent with the era's common practice of sharing transmission/drive-train oil with the implement hydraulic circuit on this size of tractor. Confirm the exact spec callout in the OMM. |
| Pivot shaft (equalizer bar) | Not documented in available sources for this configuration. | Serviced per the OMM's periodic lubrication schedule, typically with the same multipurpose grease used at the machine's other chassis grease points. |
| Grease points (multipurpose) | Not applicable - grease-gun application, no reservoir fill capacity. | Caterpillar multipurpose grease, NLGI 2, extreme-pressure formulation. Applied at track/roller frame pivots, steering clutch linkage, blade lift arms, and other fittings per the OMM lubrication schedule. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar D5 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 6,000 h |
|
Servicing the D5 beyond the schedule
Predictive Maintenance & Fluid Analysis
The D5's D333 engine has no ECM and throws no fault codes, so oil sampling is the main predictive tool available. Pull engine oil samples at each oil change and watch for fuel dilution from a worn injection pump or coolant intrusion from head gasket or liner seal wear. Sample final drive and steering clutch compartment oil too; metal in the sample flags clutch disc or gear wear before it shows up as slipping or noise. Track sag trend-checks catch undercarriage wear early, before it turns into a chain or sprocket replacement.
Corrective & Common Repairs
Steering clutches and brake bands are the D5's most common wear complaint: expect periodic band relining and clutch disc replacement as turning gets sluggish or uneven. Track pins, bushings, and sprockets wear steadily under dozing loads and get turned or replaced in sets to hold chain pitch. On direct-drive units, check the master clutch linkage and oil clutch pack; on powershift units, watch for slipping clutch packs. Injection pump and injector wear from the mechanical fuel system shows up as rough running or smoke and is a routine corrective job.
Overhaul & Rebuild Points
Major overhaul on a D5 centers on the D333/3306 top end: pull the head to inspect valves, seats, and precombustion chambers, and check cylinder liner and piston wear before deciding between a ring job and a full rebore. Steering clutch discs, brake bands, and final drive gears and bearings are the other big-ticket rebuild items, usually addressed together since the tractor is already torn down for undercarriage work. Rebuild track roller frames, rollers, and idlers as a set rather than one piece at a time to keep wear even.
Seasonal & Environment Servicing
Cold climates need fresh antifreeze checked before winter, a full-charge battery, and fuel treated against gelling, since the D333's mechanical injection pump is unforgiving of waxed fuel. Hot, dusty sites call for more frequent air cleaner and precleaner service to protect the naturally aspirated engine from dust ingestion. LGP-configured D5s handle soft or wet ground better than standard-gauge units but still need track tension checked more often in mud, where packed debris accelerates pin and bushing wear.
D5 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 1P-2299 | Filter As-Fuel | Fuel system service | Check fitment → |
| 5S-9665 | Fuel Filter | Fuel system service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
D5 attachments & work tools
Blades
Factory blade choices documented for this dozer class are straight (S) and semi-universal (SU); a full-universal (U) blade is documented for other Cat crawler tractors of this era but isn't confirmed specifically tied to the D5 nameplate — treat as unconfirmed. Blade lift and angle are hydraulically controlled through the tractor's own control valve; earlier cable-operated blade control was discontinued industry-wide before this vintage. VPAT (variable pitch angle tilt) branding belongs to a later-generation D5 lineage and isn't documented for this vintage mechanical-engine machine — don't assume it applies here without a source tying it directly to this serial range.
Rippers
Rear ripper is offered as a parallelogram-linkage unit in both single-shank and multi-shank form for this size class. Single-shank gives the deepest penetration for hard or rocky ground; multi-shank trades penetration force for wider soil disturbance per pass in softer material. Exact ripper shipping weight isn't documented for this vintage serial range in surviving literature — expect a moderate range depending on shank configuration, and confirm the specific ripper group against the parts book for this serial prefix.
Winches
Winches for this class of Cat tractor were historically supplied by Hyster and later Allied/APPI, mounted at the rear in place of the ripper. Both PTO-driven and hydraulically driven winch types were offered for machines this size — PTO winches draw off the transmission for higher sustained line pull, hydraulic winches tie into the tractor's rear hydraulic circuit and are simpler to retrofit. Winch offerings changed across the model's long production life, so line-pull class should be confirmed against the specific serial prefix rather than assumed from generic dozer-class data.
Drawbars/counterweights
A rigid rear drawbar bolts on for towing or for mounting the ripper frame, and adds a small amount to overall machine length when fitted. Rear counterweight is available to improve stability when backing up grades or running a heavy angled blade, and is commonly specified alongside a rear ripper or winch to offset front-end loading. A strengthened/heavy-duty drawbar was offered on agricultural-oriented variants of this tractor for towing duty.
Cab/ROPS guarding options for forestry/waste
Both an open ROPS canopy and an enclosed ROPS cab (with heater, demister, wipers, and air conditioning as options) were offered on this tractor. Forestry and waste-handling configurations add screened guarding — perforated side screens, a hinged or fixed rear screen over the engine and radiator, and sweeps running from the blade area up over the cab roof — to keep brush and debris off the operator and cooling package; fitting sweeps adds a modest amount to overall machine height. Aftermarket suppliers also fitted logging-sweep and ROPS-frame packages to tractors of this class.
Hydraulic arrangement (front/rear tools)
Front blade functions run off the tractor's own forward hydraulic control valve bank, independent of anything mounted at the rear. A rear ripper uses its own rear-mounted control valve and lift/tilt cylinders on the ripper frame. A rear winch, where fitted, either taps into that same rear hydraulic circuit (hydraulic winch) or is driven mechanically off the transmission power take-off (PTO winch); because both ripper and winch mount at the same rear drawbar position, the two are generally mutually exclusive on one machine rather than fitted together.
All D5 assemblies by section
Every catalogued assembly group for the Caterpillar D5. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Central Structure
2p6202 Camshaft Group
| 2P***02 | Camshaft Group-Single; Single Camshaft Group | 1 |
5s6429 Connecting Rod And Piston Group--6 Required
| 5S***29 | Connecting Rod And Piston; Connecting Rod And Piston Group | 1 |
6a6611 Cylinder Block Cover Group
| 6A***11 | Cover Group-Cylinder Block; Cylinder Block Cover Group | 1 |
5c203 Cylinder Block Cover Group
| 5C***03 | Cover Group-Cylinder Block; Cylinder Block Cover Group | 1 |
4n7693 Crankshaft Assembly -- Field Installation
| 4N***93 | Crankshaft As | 1 |
9s3057 Crankshaft Assembly--Field Installation
| 9S***57 | Crankshaft Assembly | 1 |
Crankshaft Bearing And Thrust Plate Replacement Groups
| 4S***81 | Bearing (.010 In. Undersize); Bearing (0.25 mm Undersize) | 7 |
| 4S***83 | Bearing (.020 Undersize); Bearing (.020 Undersize) | 7 |
| 4S***85 | Bearing (.030 In. Undersize); Bearing (0.76 mm Undersize) | 7 |
2p6220 Crankshaft Group
| 2P***20 | Crankshaft Group | 1 |
5c3833 Crankshaft Group
| 5C***33 | Crankshaft Group; Crankshaft Group | 1 |
2p7307 Crankshaft Seal Group
| 2P***07 | Crankshaft Seal Group | 1 |
6a6670 Cylinder Block Assembly
| 6A***70 | Cylinder Block As | 1 |
6a6612 Cylinder Block Cover Group
| 6A***12 | Cylinder Block Cover Group | 1 |
6a6613 Cylinder Block Cover Group
| 6A***13 | Cylinder Block Cover Group | 1 |
6a7804 Cylinder Block Cover Group
| 6A***04 | Cylinder Block Cover Group | 1 |
5c1517 Cylinder Block Cover Group
| 5C***17 | Cylinder Block Cover Group | 1 |
6a3831 Cylinder Block Group
| 6A***31 | Cylinder Block Group; Cylinder Block Group | 1 |
9s8912 Connecting Rod And Piston Group--6 Required
| 9S***12 | Piston & Rod Group; Connecting Rod And Piston Group | 1 |
4n4028 Connecting Rod And Piston Group--6 Required
| 4N***28 | Piston & Rod Group; Connecting Rod And Piston Group | 1 |
2p6225 Crankshaft Seal Group
| 2P***25 | Seal Group-Crankshaft; Crankshaft Seal Group | 1 |
2p6223 Crankshaft Seal Group
| 2P***23 | Seal Group-Crankshaft; Crankshaft Seal Group | 1 |
Cooling System
2p6215 Engine Oil Cooler Group
| 2P***15 | Cooler Group-Engine Oil; Oil Cooler Group Engine | 1 |
2p6508 Transmission Oil Cooler Group
| 2P***08 | Cooler Group-Transmission Oil; Transmission Oil Cooler Group | 1 |
2p6515 Transmission Oil Cooler Group
| 2P***15 | Cooler Group-Transmission Oil; Transmission Oil Cooler Group | 1 |
2p6510 Transmission Oil Cooler Group
| 2P***10 | Cooler Group-Transmission Oil; Transmission Oil Cooler Group | 1 |
2p8174 Housing And Regulator Group
| 2P***74 | Housing & Regulator Group; Housing And Regulator Group | 1 |
3n3271 Housing And Regulator Group
| 3N***71 | Housing & Regulator Group; Housing And Regulator Group | 1 |
2p8175 Housing And Regulator Group
| 2P***75 | Housing & Regulator Group; Regulator And Housing Group | 1 |
2p8173 Housing And Regulator Group
| 2P***73 | Housing & Regulator Group; Regulator And Housing Group | 1 |
2p8171 Housing And Regulator Group
| 2P***71 | Housing & Regulator Group; Housing And Regulator Group | 1 |
2p7741 Water Lines Group--Pipe
| 2P***41 | Lines Group-Water; Water Lines Group-- Pipe | 1 |
2p7740 Water Lines Group--Elbow
| 2P***40 | Lines Group-Water; Water Lines Group--Elbow | 1 |
2p6188 Water Lines Group
| 2P***88 | Lines Group-Water; Water Lines Group | 1 |
2p662 Water Pump Group
| 2P***62 | Pump Group-Water; Water Pump Group | 1 |
2p661 Water Pump Group
| 2P***61 | Pump Group-Water; Water Pump Group | 1 |
Front Structure
2p6528 Front Housing Cover Group--Timing Gear
| 2P***28 | Cover Group-Front Housing; Front Housing Cover Group | 1 |
2p6529 Front Housing Cover Group--Timing Gear
| 2P***29 | Cover Group-Front Housing; Front Housing Cover Group | 1 |
4n5162 Front Housing Cover Group--Timing Gear
| 4N***62 | Cover Group-Front Housing; Front Housing Cover Group | 1 |
2p7838 Damper Group
| 2P***38 | Damper Group; Damper Group | 1 |
2p2503 Damper Group
| 2P***03 | Damper Group-Pulley & Cshft; Crankshaft And Pulley Damper Group | 1 |
4n8537 Fan Drive Group
| 4N***37 | Drive Group-Fan; Fan Drive Group | 1 |
2p7831 Fan Drive Group
| 2P***31 | Drive Group-Fan; Fan Drive Group | 1 |
2p7744 Support Group--Front And Rear
| 2P***44 | Engine Support Group | 1 |
4n3506 Support Group--Front
| 4N***06 | Engine Support Group | 1 |
2p6498 Front Housing Fastener Group
| 2P***98 | Fastener Group-Front Housing; Front Housing Fastener Group | 1 |
2p6498 Front Housing Fastener Group--Timing Gear
| 2P***98 | Fastener Group-Front Housing; Front Housing Fastener Group | 1 |
2p6211 Front Gear Group--Timing
| 2P***11 | Front Gear Group; Front Gear Group-Timing | 1 |
2p6153 Front Housing Group--Timing Gear
| 2P***53 | Front Housing; Front Housing Group | 1 |
2p9642 Front Gear Group--Timing
| 2P***42 | Gear Group-Front Timing | 1 |
2p9641 Front Housing Group--Timing Gear
| 2P***41 | Housing Group-Front; Front Housing Group | 1 |
2p8213 Pulley Group
| 2P***13 | Pulley Group; Pulley Group (Crankshaft & Fan Drive) | 1 |
6a6606 Pulley Group
| 6A***06 | Pulley Group | 1 |
6a6607 Pulley Group
| 6A***07 | Pulley Group | 1 |
4n3879 Pulley Group
| 4N***79 | Pulley Group | 1 |
6a6605 Pulley Group
| 6A***05 | Pulley Group | 1 |
2p8158 Pulley Group
| 2P***58 | Pulley Group; Fan Drive Pulley Group | 1 |
2p8601 Pulley Group
| 2P***01 | Pulley Group-Belt | 1 |
4n3562 Pulley Group
| 4N***62 | Pulley Group-Crankshaft; Crankshaft Pulley Group | 1 |
2p7753 Support Group--Front
| 2P***53 | Support Group-Engine; Front Engine Support Group | 1 |
2p6246 Trunnion Group
| 2P***46 | Trunnion Group-Engine | 1 |
Fuel System And Governor
9n867 Fuel Ratio Control Group
| 9N***67 | Control Group-Fuel Ratio | 1 |
4n9240 Torque Control Group
| 4N***40 | Control Group-Torque | 1 |
6n3630 Torque Control Group
| 6N***30 | Control Group-Torque | 1 |
6n3609 Torque Control Group
| 6N***09 | Control Group-Torque | 1 |
4n4510 Governor Cover Group
| 4N***10 | Cover Group-Governor; Governor Cover Group | 1 |
4n7249 Tachometer Drive Group
| 4N***49 | Drive Group-Tachometer | 1 |
1p2299 Fuel Filter Assembly
| 1P***99 | Filter As-Fuel; (Advanced Efficiency)(Secondary) | 1 |
4n9882 Fuel Filter Group
| 4N***82 | Filter Group-Fuel; Fuel Filter Group | 1 |
1p6835 Primary Fuel Filter Group
| 1P***35 | Filter Group-Primary Fuel; Primary Fuel Filter Group | 1 |
5s9665 Fuel Filter Group
| 5S***65 | Fuel Filter | 1 |
5s9666 Fuel Filter Group
| 5S***66 | Fuel Filter Group | 1 |
8s9311 Fuel Filter Group
| 8S***11 | Fuel Filter Group | 1 |
4n3599 Fuel Filter Group
| 4N***99 | Fuel Filter Group | 1 |
2p7457 Fuel Injection Lines Group
| 2P***57 | Fuel Injection Lines | 1 |
2p7456 Fuel Injection Lines Group
| 2P***56 | Fuel Injection Lines | 1 |
2p7459 Fuel Injection Lines Group
| 2P***59 | Fuel Injection Lines | 1 |
4n8007 Fuel Injection Lines Group
| 4N***07 | Fuel Injection Lines | 1 |
4n3649 Fuel Injection Lines Group
| 4N***49 | Fuel Injection Lines Group | 1 |
5c3190 Fuel Injection Lines Group
| 5C***90 | Fuel Injection Lines Group | 1 |
2p7709 Fuel Priming Pump Group
| 2P***09 | Fuel Priming Pump | 1 |
7s1251 Fuel Priming Pump Group
| 7S***51 | Fuel Priming Pump Group | 1 |
7s9337 Governor And Fuel Injection Pump Group
| 7S***37 | Fuel Pump Housing And Governor | 1 |
5s9075 Governor And Fuel Injection Pump Group
| 5S***75 | Fuel Pump Housing And Governor | 1 |
5s9571 Governor And Fuel Injection Pump Group
| 5S***71 | Fuel Pump Housing And Governor | 1 |
5s9076 Fuel Pump Housing Group
| 5S***76 | Fuel Pump Housing Group | 1 |
4n4900 Fuel Ratio Control
| 4N***00 | Fuel Ratio Control Group | 1 |
4n4873 Fuel Transfer Pump Group (7s5108 N/S)
| 4N***73 | Fuel Transfer Pump Group | 1 |
7s4430 Fuel Transfer Pump Group
| 7S***30 | Fuel Transfer Pump Group | 1 |
7s5445 Fuel Transfer Pump Group (7s5108 N/S)
| 7S***45 | Fuel Transfer Pump Group | 1 |
5s8501 Glow Plug Group
| 5S***01 | Glow Plug Group; Glow Plug And Wiring Group | 1 |
6n2840 Governor And Fuel Injection Pump Group
| 6N***40 | Gov & Fuel Inj Pump Group; Governor & Fuel Injection Pump Group | 1 |
6n261 Governor And Fuel Injection Pump Group
| 6N***61 | Gov & Fuel Inj Pump Group | 1 |
6n263 Governor And Fuel Injection Pump Group--Type 2
| 6N***63 | Gov & Fuel Inj Pump Group | 1 |
6n5355 Governor And Fuel Injection Pump Group--Part 1 Of 4
| 6N***55 | Gov & Fuel Inj Pump Group | 1 |
6n5355 Governor And Fuel Injection Pump Group--Part 4 Of 4
| 6N***55 | Gov & Fuel Inj Pump Group | 1 |
6n299 Governor And Fuel Injection Pump Group
| 6N***99 | Gov & Fuel Inj Pump Group; Governor And Fuel Injection Pump Group | 1 |
4n1836 Governor And Fuel Injection Pump Group--Part 4 Of 4
| 4N***36 | Gov & Fuel Inj Pump Group | 1 |
6n5355 Governor And Fuel Injection Pump Group--Part 3 Of 4
| 6N***55 | Gov & Fuel Inj Pump Group | 1 |
6n3472 Governor And Fuel Injection Pump Group--Type 1
| 6N***72 | Gov & Fuel Inj Pump Group | 1 |
6n294 Governor And Fuel Injection Pump Group
| 6N***94 | Gov & Fuel Inj Pump Group; Governor And Fuel Injection Pump Group | 1 |
6n5355 Governor And Fuel Injection Pump Group--Part 2 Of 4
| 6N***55 | Gov & Fuel Inj Pump Group | 1 |
6n7601 Governor And Fuel Injection Pump Group
| 6N***01 | Gov & Fuel Inj Pump Group; Governor And Fuel Injection Pump Group | 1 |
6n263 Governor And Fuel Injection Pump Group--Type 1
| 6N***63 | Gov & Fuel Inj Pump Group | 1 |
4n1836 Governor And Fuel Injection Pump Group--Part 1 Of 4
| 4N***36 | Gov & Fuel Inj Pump Group | 1 |
4n1836 Governor And Fuel Injection Pump Group--Part 2 Of 4
| 4N***36 | Gov & Fuel Inj Pump Group | 1 |
4n1836 Governor And Fuel Injection Pump Group--Part 3 Of 4
| 4N***36 | Gov & Fuel Inj Pump Group | 1 |
6n3472 Governor And Fuel Injection Pump Group
| 6N***72 | Gov & Fuel Inj Pump Group | 1 |
6n7603 Governor And Fuel Injection Pump Group
| 6N***03 | Gov & Fuel Inj Pump Group | 1 |
6n298 Governor And Fuel Injection Pump Group
| 6N***98 | Governor And Fuel Injection Pump Group | 1 |
5c3189 Governor And Fuel Injection Pump Group--Type 3
| 5C***89 | Governor And Fuel Injection Pump Group | 1 |
6n300 Governor And Fuel Injection Pump Group
| 6N***00 | Governor And Fuel Injection Pump Group; Governor And Fuel Injection Pump Group | 1 |
7s6740 Governor And Fuel Injection Pump Group
| 7S***40 | Governor And Fuel Injection Pump Group | 1 |
6n1241 Governor And Fuel Injection Pump Group
| 6N***41 | Governor And Fuel Injection Pump Group | 1 |
6n308 Governor And Fuel Injection Pump Group
| 6N***08 | Governor And Fuel Injection Pump Group | 1 |
5c3189 Governor And Fuel Injection Pump Group--Type 1
| 5C***89 | Governor And Fuel Injection Pump Group | 1 |
5c3189 Governor And Fuel Injection Pump Group--Type 2
| 5C***89 | Governor And Fuel Injection Pump Group | 1 |
6n304 Governor And Fuel Injection Pump Group
| 6N***04 | Governor And Fuel Injection Pump Group | 1 |
9s5740 Governor Group--Type 2
| 9S***40 | Governor Group | 1 |
7s9332 Governor Group--Part 2 Of 2--Type 2
| 7S***32 | Governor Group | 1 |
7s9333 Governor Group--Type 2
| 7S***33 | Governor Group | 1 |
9s5740 Governor Group--Type 3
| 9S***40 | Governor Group | 1 |
7s9332 Governor Group--Part 1 Of 2--Type 1
| 7S***32 | Governor Group | 1 |
7s9333 Governor Group--Part 2 Of 2--Type 3
| 7S***33 | Governor Group | 1 |
7s9332 Governor Group--Part 1 Of 2--Type 2
| 7S***32 | Governor Group | 1 |
9s5740 Governor Group--Type 1
| 9S***40 | Governor Group | 1 |
7s9333 Governor Group--Type 1
| 7S***33 | Governor Group | 1 |
7s9333 Governor Group--Part 1 Of 2--Type 3
| 7S***33 | Governor Group | 1 |
7s9332 Governor Group--Part 2 Of 2--Type 1
| 7S***32 | Governor Group | 1 |
8s5042 Torque Control Group
| 8S***42 | Governor Torque Spring | 1 |
9s9028 Torque Control Group
| 9S***28 | Governor Torque Spring | 1 |
4n3650 Torque Control Group
| 4N***50 | Governor Torque Spring | 1 |
8l8682 Governor Torque Spring Group
| 8L***82 | Governor Torque Spring Group | 1 |
9s9345 Governor Torque Spring Group
| 9S***45 | Governor Torque Spring Group | 1 |
2p8916 Fuel Injection Lines Group
| 2P***16 | Lines Group-Fuel Injection; Fuel Injection Lines Group | 1 |
4n8054 Fuel Injection Lines Group
| 4N***54 | Lines Group-Fuel Injection; Fuel Injection Lines Group | 1 |
4n3336 Service Meter Group
| 4N***36 | Meter Group-Service; Service Meter Group | 1 |
9s8912 Service Meter Group
| 9S***12 | Piston & Rod Group; Connecting Rod And Piston Group | 1 |
9h2256 Pump Assembly
| 9H***56 | Pump Assembly | 1 |
4n3287 Fuel Priming Pump Group
| 4N***87 | Pump Group-Fuel Priming; Pump Group-Fuel Priming | 1 |
4n9625 Fuel Priming Pump Group
| 4N***25 | Pump Group-Fuel Priming; Fuel Priming Pump Group | 1 |
4n4314 Fuel Priming Pump Group
| 4N***14 | Pump Group-Fuel Priming; Fuel Priming Pump Group | 1 |
4n4864 Fuel Transfer Pump Group--Type 2
| 4N***64 | Pump Group-Fuel Transfer | 1 |
7s4429 Fuel Transfer Pump Group
| 7S***29 | Pump Group-Fuel Transfer; Fuel Transfer Pump Group | 1 |
4n4864 Fuel Transfer Pump Group
| 4N***64 | Pump Group-Fuel Transfer | 1 |
9s3312 Torque Control Group
| 9S***12 | Rack Stop Group | 1 |
9s7993 Service Meter Group
| 9S***93 | Service Meter | 1 |
9s5141 Service Meter Group
| 9S***41 | Service Meter | 1 |
8s3688 Service Meter Group
| 8S***88 | Service Meter; Service Meter Group | 1 |
9s7127 Service Meter Drive Group
| 9S***27 | Service Meter Drive | 1 |
4n3554 Service Meter Drive Group
| 4N***54 | Service Meter Drive Group | 1 |
9s7128 Service Meter Group
| 9S***28 | Service Meter Group | 1 |
4n8064 Service Meter Group
| 4N***64 | Service Meter Group | 1 |
4n4026 Service Meter Group
| 4N***26 | Service Meter Group; Service Meter Group | 1 |
4n4025 Service Meter Group
| 4N***25 | Service Meter Group | 1 |
1p6474 Torque Control Group
| 1P***74 | Torque Control | 1 |
6n509 Torque Control Group
| 6N***09 | Torque Control Group | 1 |
6n581 Torque Control Group
| 6N***81 | Torque Control Group | 1 |
6n3610 Torque Control Group
| 6N***10 | Torque Control Group | 1 |
6n454 Torque Control Group
| 6N***54 | Torque Control Group | 1 |
Gasket Kit
Gasket Kits
Intake And Exhaust System
2p7721 Accessory Drive Group
| 2P***21 | Accessory Drive Group | 1 |
2p7800 Air Compressor Group
| 2P***00 | Air Compressor Group | 1 |
2p7801 Air Compressor Group
| 2P***01 | Air Compressor Group; Air Compressor Group | 1 |
4n3616 Air Lines Group
| 4N***16 | Air Lines | 1 |
6n39 Air Lines Group
| 6N***39 | Air Lines Group | 1 |
2p6847 Air Lines Group
| 2P***47 | Air Lines Group | 1 |
5c4668 Air Lines Group
| 5C***68 | Air Lines Group | 1 |
2p6849 Air Lines Group
| 2P***49 | Air Lines Group; Air Lines Group | 1 |
6a9358 Air Lines Group
| 6A***58 | Air Lines Group | 1 |
2p6846 Air Lines Group
| 2P***46 | Air Lines Group | 1 |
2p7352 Exhaust Pipe Group
| 2P***52 | Exhaust Pipe Group | 1 |
2p6534 Exhaust Manifold Fastener Group
| 2P***34 | Fastener Group-Exhaust Manifold; Exhaust Manifold Fastener Group | 1 |
4n9586 Exhaust Manifold Fastener Group
| 4N***86 | Fastener Group-Exhaust Manifold; Exhaust Manifold Fastener Group | 1 |
4n9218 Air Lines Group
| 4N***18 | Lines Group-Air; Air Lines Group | 1 |
2p6841 Air Lines Group
| 2P***41 | Lines Group-Air; Air Lines Group | 1 |
6n158 Air Lines Group
| 6N***58 | Lines Group-Air; Air Lines Group | 1 |
2p7802 Air Compressor Lines Group
| 2P***02 | Lines Group-Air Compressor; Air Compressor Lines Group | 1 |
4n3333 Turbocharger Oil Lines Group
| 4N***33 | Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group | 1 |
6n25 Turbocharger Oil Lines Group
| 6N***25 | Lines Group-Turbocharger Oil | 1 |
6n443 Turbocharger Oil Lines Group
| 6N***43 | Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group | 1 |
4n4625 Turbocharger Oil Lines Group
| 4N***25 | Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group | 1 |
2p7315 Turbocharger Oil Lines Group
| 2P***15 | Lines Group-Turbocharger Oil | 1 |
2p6573 Exhaust Manifold Group
| 2P***73 | Manifold Group-Exhaust | 1 |
2p6572 Exhaust Manifold Group
| 2P***72 | Manifold Group-Exhaust; Exhaust Manifold Group | 1 |
6n164 Exhaust Manifold Group
| 6N***64 | Manifold Group-Exhaust | 1 |
8s9234 Turbocharger Assembly (5s9584 N/S)
| 8S***34 | Turbocharger Assembly | 1 |
8s9237 Turbocharger Assembly (7s1701 N/S)
| 8S***37 | Turbocharger Assembly | 1 |
4n9169 Turbocharger Group
| 4N***69 | Turbocharger Group; Turbocharger Group | 1 |
5s9584 Turbocharger Group
| 5S***84 | Turbocharger Group | 1 |
7s1701 Turbocharger Group
| 7S***01 | Turbocharger Group | 1 |
4n8969 Turbocharger Group
| 4N***69 | Turbocharger Group | 1 |
4n8970 Turbocharger Group
| 4N***70 | Turbocharger Group | 1 |
6n1571 Basic Turbocharger Group
| 6N***71 | Turbocharger Group | 1 |
4n9554 Turbocharger Group
| 4N***54 | Turbocharger Group | 1 |
4n9618 Turbocharger Group
| 4N***18 | Turbocharger Group | 1 |
2p7316 Turbocharger Oil Lines Group
| 2P***16 | Turbocharger Oil Lines | 1 |
Lower Structure
2p6200 Oil Pan Fastener Group
| 2P***00 | Fastener Group-Oil Pan; Fastener Gp-Engine Oil Pan | 1 |
2p6199 Oil Pan Fastener Group
| 2P***99 | Fastener Group-Oil Pan; Oil Pan Fastener Group | 1 |
2p6206 Oil Pan Fastener Group
| 2P***06 | Fastener Group-Oil Pan; Oil Pan Fastener Group | 1 |
2p6174 Oil Pan Group
| 2P***74 | Pan Group-Oil; Oil Pan Group | 1 |
2p6152 Oil Pan Group
| 2P***52 | Pan Group-Oil; Oil Pan Group | 1 |
Lubrication System
1p4244 Breather Group
| 1P***44 | Breather Group | 1 |
4n5139 Oil Filler Group
| 4N***39 | Filler Group-Oil | 1 |
4n4791 Oil Filler Group
| 4N***91 | Filler Group-Oil; Oil Filler Group | 1 |
2p6855 Oil Filler Group
| 2P***55 | Filler Group-Oil | 1 |
4n4817 Oil Filler Group
| 4N***17 | Filler Group-Oil; Oil Filler Group | 1 |
2p6475 Oil Filter Group
| 2P***75 | Filter Group-Engine Oil; Oil Filter Group (10z1 ~ 10z7023) | 1 |
2p6525 Oil Filter Group
| 2P***25 | Filter Group-Oil | 1 |
4n3325 Fumes Disposal Group
| 4N***25 | Fumes Disposal Group; Fumes Disposal Group | 1 |
6n4873 Fumes Disposal Group
| 6N***73 | Fumes Disposal Group; Fumes Disposal Group | 1 |
2p7447 Fumes Disposal Group
| 2P***47 | Fumes Disposal Group | 1 |
2p9609 Oil Level Gauge Group
| 2P***09 | Gauge Group-Oil Level (Dipstick) | 1 |
6n4556 Oil Level Gauge Group
| 6N***56 | Gauge Group-Oil Level (Dipstick) | 1 |
2p6493 Oil Level Gauge Group
| 2P***93 | Gauge Group-Oil Level (Dipstick); -Engine | 1 |
2p6109 Oil Lines Group
| 2P***09 | Lines Group-Engine Oil; Engine Oil Lines Group | 1 |
2p6105 Oil Lines Group
| 2P***05 | Lines Group-Engine Oil; Engine Oil Lines Group | 1 |
4n5138 Oil Filler Group
| 4N***38 | Oil Filler Group | 1 |
2p1784 Oil Pump Group
| 2P***84 | Pump Group-Engine Oil; Engine Oil Pump Group | 1 |
2p1785 Gear Pump Group
| 2P***85 | Pump Group-Engine Oil | 1 |
Rear Structure
2p8161 Rear Gear Group
| 2P***61 | Drive Group-Accessory; Rear Gear Group-Accessory Drive | 1 |
2p8159 Rear Gear Group
| 2P***59 | Drive Group-Accessory; Rear Gear Group Accessory Drive | 1 |
7s7874 Flywheel Group
| 7S***74 | Flywheel Group; Flywheel Group | 1 |
7s7877 Flywheel Group
| 7S***77 | Flywheel Group; Flywheel Group | 1 |
7s7875 Flywheel Group
| 7S***75 | Flywheel Group; Flywheel Group | 1 |
7s7753 Flywheel Group
| 7S***53 | Flywheel Group; Flywheel Group | 1 |
2p2702 Flywheel Group
| 2P***02 | Flywheel Group; Flywheel Group | 1 |
2p1663 Flywheel Group
| 2P***63 | Flywheel Group; Flywheel Group | 1 |
7s7878 Flywheel Group
| 7S***78 | Flywheel Group; Flywheel Group | 1 |
7s5471 Flywheel Group
| 7S***71 | Flywheel Group; Flywheel Group | 1 |
2p6814 Flywheel Housing Group
| 2P***14 | Flywheel Housing Group | 1 |
2p6156 Flywheel Housing Group
| 2P***56 | Housing Group-Flywheel; Flywheel Housing Group | 1 |
2p6131 Flywheel Housing Group
| 2P***31 | Housing Group-Flywheel; Flywheel Housing Group | 1 |
2p6119 Flywheel Housing Group
| 2P***19 | Housing Group-Flywheel; Flywheel Housing Group | 1 |
4n5825 Flywheel Housing Group
| 4N***25 | Housing Group-Flywheel; Flywheel Housing Group | 1 |
Upper Structure
2p6530 Cylinder Head Cover Group
| 2P***30 | Cover Group-Cylinder Head; Cylinder Head Cover Group | 1 |
2p6531 Cylinder Head Cover Group
| 2P***31 | Cover Group-Cylinder Head; Cylinder Head Cover Group | 1 |
2p6516 Valve Mechanism Cover Group
| 2P***16 | Cover Group-Valve Mechanism; Valve Mechanism Cover Group | 1 |
4n7446 Cylinder Head Assembly
| 4N***46 | Cylinder Head As; Head Assembly-- Parts Service | 1 |
5c707 Cylinder Head Fastener Group
| 5C***07 | Cylinder Head Fastener Group | 1 |
2p6486 Cylinder Head Group
| 2P***86 | Cylinder Head Group; Cylinder Head Group | 1 |
2p6476 Cylinder Head Group
| 2P***76 | Cylinder Head Group; Cylinder Head Group | 1 |
2p6546 Cylinder Head Fastener Group
| 2P***46 | Fastener Group-Cylinder Head; Cylinder Head Fastener Group | 1 |
1p3840 Lifting Eye Group
| 1P***40 | Lifting Group; Lifting Eye Group | 1 |
2p6526 Valve Mechanism Group
| 2P***26 | Valve-Mechanism Group; Valve Mechanism Group | 1 |
Vehicular Engine
Engine Arrangement
Engine Arrangements
D5 serial number reference
On this production era of the D5 (mid-1960s to late-1970s, before the D5B), the serial plate is a riveted metal tag on the right-hand side of the main frame, usually near the front where the frame rail meets the radiator guard; some units repeat the number stamped into the transmission case or flywheel housing. The first three characters are the prefix, which sets the production series (plant and configuration); the digits that follow are the sequential build number within that series, for example 96J04791 is unit 4791 of the wide-gauge Powershift 96J series.
| Prefix | Identifies | Notes |
|---|---|---|
| 37J | D5, Direct Drive, Japan-built (Caterpillar Mitsubishi) | Low-production early series, roughly 1967-1968, about 460 units built. D333 engine, 69 kW (93 hp). Covered by the same factory service manual as the 51H/52H/81H-84H group. |
| 50J | D5, series configuration unconfirmed | Listed in the crawler operator's manual serial coverage alongside 54J/62J/63J/67J/68J/93J-99J/6R/12R. No independent gauge, drive-type, or plant data found. Confirm with dealer. |
| 51H | D5, series grouped with 52H/81H-84H | Same factory service manual group as 37J/52H/81H-84H, also grouped with 54J/93J-98J in undercarriage-parts listings. Plant of manufacture and configuration not independently confirmed. Confirm with dealer. |
| 52H | D5, series grouped with 51H/81H-84H | Same factory service manual group as 37J/51H/81H-84H. Gauge, drive type, and plant not independently confirmed. Confirm with dealer. |
| 54J | D5, series configuration unconfirmed | Appears in undercarriage parts listings and the crawler operator's manual alongside 51H/52H/81H-84H and 93J-99J. Gauge and drive type not confirmed. |
| 62J | D5, Direct Drive, wide gauge, France-built | 1880 mm (74 in) gauge. Built at the Caterpillar France plant. Interchanges with the 63J Powershift and 68J Direct Drive series, though not always at matching build numbers. |
| 63J | D5, Powershift, wide gauge, France-built | 1880 mm (74 in) gauge. Early production carries the D333 engine, 69 kW (93 hp); this France group later moves to the 3306 designation at 78 kW (105 hp). |
| 67J | D5, series configuration unconfirmed | Listed in the crawler operator's manual serial coverage alongside 50J/54J/62J/63J/68J/93J-99J. No independent corroboration of gauge or drive type. Confirm with dealer. |
| 68J | D5, Direct Drive, France-built | Grouped with the France-built 62J/63J series for parts interchange and listed in the same crawler operator's manual. Confirm exact gauge with dealer. |
| 81H | D5, series grouped with 82H-84H/51H/52H | Same factory service manual group as 37J/51H/52H/82H-84H, also grouped with 93J-98J in undercarriage-parts listings. Plant of manufacture not independently confirmed. Confirm with dealer. |
| 82H | D5, series grouped with 81H/83H/84H | Gauge, drive type, and plant not independently confirmed. Confirm with dealer. |
| 83H | D5, series grouped with 81H/82H/84H | Same factory service manual group as 81H/82H/84H. Plant and configuration not independently confirmed. Confirm with dealer. |
| 84H | D5, series grouped with 81H-83H | Same factory service manual and undercarriage-parts group as 81H-83H. Undercarriage parts support for this series was still listed into the 1980 model-year window. |
| 93J | D5, USA-built, series grouped with 94J-99J | Part of the main 1960s-70s US production block (93J-99J range), documented in period parts manuals. Drive type and gauge not confirmed for this specific prefix. |
| 94J | D5, Direct Drive, wide gauge, USA-built | 1880 mm (74 in) gauge, D333C engine. Documented in period parts manuals as a Direct Drive configuration, production from 1967. |
| 95J | D5, narrow gauge, USA-built | 1524 mm (60 in) gauge. One parts-manual reference ties this series to the Powershift/3306 configuration, but other sources describe the series without confirming drive type - varies by source, confirm with dealer. |
| 96J | D5, Powershift, wide gauge, USA-built | 1880 mm (74 in) gauge, produced 1966-1977. 3306 engine by late production, 78 kW (105 hp). |
| 97J | D5, USA-built, series grouped with 93J-99J | Documented in undercarriage parts catalogs and the crawler operator's manual alongside 93J-96J/98J/99J. Specific gauge and drive type not confirmed. |
| 98J | D5, Special Application (SA), Direct Drive, USA-built | Agricultural-spec variant: air-conditioned cab, full fenders, reinforced drawbar. D333 engine at 69 kW (93 hp); this series has its own dedicated Special Application parts documentation. |
| 99J | D5, series configuration unconfirmed | Listed in the crawler operator's manual serial coverage alongside 93J-98J. No independent corroboration found. Confirm with dealer. |
| 6R | D5 LGP | 2057 mm (81 in) LGP gauge, low ground pressure. Production reported roughly 1974-1978, after Std-gauge D5 output had already shifted to the D5B nameplate. |
| 12R | D5 LGP, Direct Drive, France-built | 2057 mm (81 in) LGP gauge. Direct-drive counterpart to the 6R LGP series, built at the Caterpillar France plant. |
Frequently asked questions
What engine does the Caterpillar D5 use?
The vintage D5 (1967-1977) uses the Caterpillar D333, a naturally aspirated, mechanically governed inline six-cylinder diesel with indirect injection. Flywheel output ranged from about 69 kW (93 hp) on early production to roughly 78 kW (105 hp) later in the run. The same basic engine carried into the D5B under the 3306 designation.
What is the operating weight of the Caterpillar D5?
An exact factory operating weight for the standard D5 configuration isn't reliably documented in surviving public specifications. It sits in Caterpillar's small-to-intermediate dozer class, sized between the D4 and D6, and weight varies by configuration (standard gauge, LGP, or SA). Check the machine's data plate or a dealer parts lookup for the figure tied to a specific serial number.
What replaced the Caterpillar D5?
The D5B replaced it starting in 1977. It kept the same basic mechanical driveline, with the D333 engine redesignated as the 3306 at roughly the same flywheel output; the visible changes were a deeper, sloping hood and an updated operator platform, not a new powertrain.
What D5 owners discuss
What engine does the Cat D5 track-type tractor actually run, and did it change during production?
Mine runs fine cold but stumbles and smokes heavily once it's fully warmed up. What's going on?
What undercarriage wear points get the most attention from D5 owners?
Is there a known final drive issue to ask about on an older unit?
Does the D5 have any electronics to worry about?
How does steering feel on these, and what causes pulling to one side?
What should I check before buying a used D5?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific D5 part?
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