Caterpillar D4E SR
Caterpillartrack-type tractor

Caterpillar D4E SR

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D4E SR is a small-class track-type tractor built through the late 1970s into the early 1980s, following the D4D in Caterpillar's D4 lineup. SR-configuration machines carry the 2DJ serial prefix. Power comes from the Cat 3304 diesel: naturally aspirated, direct-injected, and mechanically governed, with no electronic engine controls, rated at roughly 75 hp (56 kW) gross flywheel power. Operating weight in standard SR trim runs about 8,820 kg (19,445 lb), with fuel capacity around 238 L (62.9 gal). Drive runs through a powershift transmission and clutch-and-brake steering to a sealed-and-lubricated track undercarriage. Caterpillar sold the D4E platform in three configurations: the SR covered here (standard track gauge and shoe), the SA special-application/agricultural version (same gauge, wider shoe), and the LGP low-ground-pressure version (wider gauge and shoe for soft or wet ground). Standard equipment included a dozer blade roughly 2.44 m (8 ft) wide, with a rear-mounted winch and ROPS canopy or cab offered as options.

Across the D4E family, the SR, SA, and LGP variants differ mainly in track gauge, shoe width, and ground pressure, not in engine or driveline; all run the same 3304 diesel and powershift transmission, so mechanical parts carry across the family. The D4E sits at a transition point in Cat's small-dozer history. It kept the mechanically governed fuel system and clutch/brake steering carried over from the D4D, then gave way to the later D4G-generation dozers and eventually the D4H series, which moved to different steering and, on some later D4 variants, hydrostatic drive. On today's used and parts market, the D4E SR trades mainly on undercarriage condition and 3304 engine hours rather than technology, since it predates electronic engine controls entirely. Its simple mechanical fuel system and the widely produced 3304 block keep parts and rebuild support available well after Cat stopped building the model, and it remains a common utility dozer for small contractors, land clearing, and agricultural work.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D4E SR specifications

Identity / Configuration

PlatformCaterpillar D4E track-type tractor platform (Cat 3304 engine generation), SR undercarriage/application configuration.
Configuration contextD4E platform was offered as Standard, LGP, and Special Application (SA) builds; SR is a genuine factory configuration confirmed by its own dedicated parts-catalog listing, separate from the base D4E, SA, and LGP model pages, and by used-equipment listings, but it has no standalone published spec sheet separate from its siblings.
Production/market windowD4E-family units carrying the SR designation appear in the used-equipment market from the late 1980s through the late 1990s.
Data noteNo manufacturer Specalog or spec-aggregator page indexes SR figures separately from the standard/SA/LGP D4E builds. Values below are the confirmed D4E-platform range; items are flagged where a figure is not published specifically for SR and the machine's own data plate/serial number should be used to confirm exact configuration.

Engine

Base engineCaterpillar 3304, 4-cylinder diesel, liquid-cooled
Displacement7.0 L (425-427 cu in)
Bore x stroke121 x 152 mm (4.75 x 6.00 in), recorded for the turbocharged Special Application build; not separately confirmed for other builds
AspirationNaturally aspirated on standard/direct-drive builds; turbocharged on Special Application builds. Aspiration for the SR configuration specifically is not documented in the spec sheets reviewed - confirm from the engine data plate.
Gross power56-72 kW (75-96.6 hp) gross, varies by configuration and serial-number range across the D4E platform. No SR-specific rating is published separately.
Rated engine speed2,000 rpm
EmissionsPre-dates EPA/EU nonroad diesel emissions tiers; mechanical fuel system, no aftertreatment.

Weights

Operating weight (platform range)7,585-10,215 kg (16,722-22,520 lb) across standard, SA, and LGP configurations, depending on undercarriage and blade fitted
Operating weight, gear-drive SA referenceapprox. 8,642 kg (19,050 lb)
Operating weight, SR configurationApprox. 8,820 kg (19,445 lb) with blade, matching the standard-gauge D4E baseline figures that correspond to SR's confirmed narrow-gauge, standard-shoe undercarriage; verify exact figure against the machine's data plate.

Dimensions

Length with blade3.87-4.22 m (12.7-13.85 ft), shorter on standard-gauge builds, longer on LGP
Length without blade3.05-3.37 m (10.0-11.06 ft)
Width over tracks1.98-2.54 m (6.5-8.34 ft), narrowest on standard gauge, widest on LGP
Height to top of cab2.71 m (8.9 ft)
Ground clearance0.356-0.37 m (1.17-1.2 ft)
Track gauge1.52-1.78 m (4.99-5.84 ft) across standard and LGP builds. SR runs the standard-gauge Direct Drive undercarriage, at the narrower end of this range.
Track shoe width330-762 mm (13-30 in) depending on configuration. SR runs the narrower standard-configuration shoe near 330 mm (13 in); exact width not separately published.
Track length on ground1.83-2.22 m (6.01-7.29 ft)
Track rollers per side5 on standard/SA undercarriages, 6 on LGP

Performance

Travel speed forward, powershift (3-speed)max 9.2 km/h (5.8 mph)
Travel speed reverse, powershift (3-speed)max 10.9-11.4 km/h (6.8-7.1 mph)
Travel speed forward, gear/direct-drive (5-speed, SA build)max 7.6 km/h (4.7 mph)
Travel speed reverse, gear/direct-drive (5-speed, SA build)max 9.0 km/h (5.6 mph)
Ground pressure29.5-91.7 kPa (4.28-13.3 psi) across the platform, lowest on wide-shoe LGP, highest on narrow-shoe standard configuration. SR runs the standard-gauge undercarriage, so ground pressure sits toward the higher end of this range; exact figure not published.
Drawbar pullNot documented in the spec sheets or dealer/aggregator pages reviewed for this platform or configuration.
GradeabilityNot published for this platform in sources reviewed.

Blades

Blade width, standard-gauge builds2.47 m (8.1 ft)
Blade width, LGP build3.05 m (10.1 ft)
Blade capacity, LGP build1.8 m3 (2.3 yd3)
Blade capacity, standard/SA buildsNot separately published
Blade cutting depth231 mm (9.1 in), recorded for the Special Application build
Blade, SR configurationWidth and capacity specific to the SR build are not separately published; verify against the machine's own blade data plate.

Service capacities

Fuel tank193-238 L (51-62.9 US gal), varies by configuration/source
Cooling systemapprox. 30 L (8 US gal), recorded for the Special Application build
Engine oil (crankcase)Not published in the spec sheets or aggregator pages reviewed
Hydraulic systemapprox. 22.7 L (6 US gal) reservoir, open-center system, operating pressure approx. 83-119 bar (1,200-1,730 psi). Recorded for the D4E platform generally, not confirmed as SR-specific.

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D4E SR fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Approx. 12-16 L (12.7-17 US qt), consistent with the 3304 engine family used across the D4E line; a later 3304-family stablemate (D4H) lists about 15 L (4 US gal). Exact D4E SR factory figure not documented for this serial range - verify with the OMM.Cat engine oil, single-grade SAE 30, API CD service class, for ambient temperatures above 0°C (32°F). Period Cat practice called for a lighter single-grade (SAE 10W) below freezing. Modern equivalent: Cat DEO.
Cooling systemApprox. 30 L (8 US gal) documented for the D4E SA configuration. Base D4E/SR figure not documented for this serial range; capacity varies with radiator and engine configuration - verify with the OMM.Water/glycol coolant with Cat corrosion inhibitor (era predecessor to today's Cat ELC/DEAC). Verify exact factory-fill spec with the OMM.
Fuel tank238 L (62.9 US gal) on the standard powershift configuration. The direct-drive SA and wide-gauge LGP variants instead carry 193 L (51 US gal) - capacity varies by configuration.No. 2-D diesel fuel; No. 1-D diesel in cold weather, per standard Cat OMM guidance.
Transmission / powertrain (powershift transmission, bevel gear and steering clutch compartments)Not documented for this serial range in sources reviewed. The OMM lists the transmission and the bevel gear/steering-clutch housing as separate compartments, each checked and filled by its own dipstick. Verify capacities with the OMM.Cat TO-2 gear oil (CD/TO-2), single-grade SAE 30, common to the transmission, bevel gear, steering clutch and oil clutch compartments, for ambient above 0°C (32°F). Superseded by Cat TDTO (TO-4) SAE 30 under current Cat guidance.
Final drives (each)Not documented for this serial range in sources reviewed. Verify with the OMM.Cat LO gear oil, single-grade SAE 50, for ambient above 0°C (32°F). Superseded by Cat TDTO (TO-4) SAE 50 under current Cat guidance.
Hydraulic system/tankNot documented for this serial range in sources reviewed. Verify with the OMM.Cat HYDO hydraulic oil, SAE 10W.
Pivot shaftNot confirmed whether listed as a separate compartment on the D4E SR; not documented in sources reviewed.If equipped, service with Cat multipurpose grease per the grease-point schedule below. Verify with the OMM.
Grease (fittings, steering clutch cross-shaft, track/undercarriage pivot points)Serviced by grease-fitting count, not bulk volume. Fitting count and interval not documented for this serial range.Cat Multipurpose Grease, NLGI 2, general-purpose EP lithium-base grease, service range -30°C to 40°C (-22°F to 104°F). Standard-era Cat OMM guidance for grease fittings and pivot points on this machine class.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D4E SR maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level before starting and top off as needed.
  • Check coolant level and inspect the radiator, hoses, and engine compartment for leaks.
  • Drain water and sediment from the fuel tank sump and primary fuel filter/water separator.
  • Walk down both tracks, checking shoe and pin wear and clearing packed material from the undercarriage; adjust track sag weekly (50 hours).
  • Grease steering clutch and brake linkage pins and blade lift/tilt pivot points weekly (50 hours).
  • Check the air cleaner service indicator and clean or service the element if restricted.
Every 250 h
  • Change engine oil and replace the engine oil filter.
  • Service the primary air cleaner element and inspect the safety element.
  • Check and adjust track sag on both sides; check idler and roller seals for oil leaks.
  • Check steering clutch and brake adjustment and correct linkage travel if out of spec.
  • Inspect the alternator, fan, and water pump drive belts for tension and wear.
  • Pull an engine oil sample for lab analysis before draining.
Every 500 h
  • Replace the fuel filter element and bleed the fuel system.
  • Change the steering clutch/bevel gear case oil and clean the magnetic drain plug.
  • Inspect and clean the radiator core and check hoses and clamps for cracking or leaks.
  • Check final drive oil level in both final drive housings.
  • Lubricate track roller frame and equalizer bar pivot points.
  • Check battery electrolyte level and clean and tighten terminals.
Every 1,000 h
  • Change final drive housing oil on both sides.
  • Change the steering clutch/bevel gear case oil and check the magnetic plug for excess metal.
  • Replace the hydraulic tank breather and check hydraulic oil condition.
  • Inspect track chain pitch wear and idler and roller bushings; rotate or replace shoes if wear allows.
  • Check charging system output and clean and tighten electrical connections.
Every 2,000 h
  • Change engine coolant, or on a 2-year interval whichever comes first, and pressure-test the cooling system.
  • Check and adjust engine valve lash on the 3304.
  • Have fuel injectors pulled, tested, and recalibrated, and check injection pump timing.
  • Change hydraulic system oil and clean the hydraulic tank strainer.
  • Inspect steering clutch discs and brake bands for wear through the inspection covers.
  • Torque-check track shoe hardware and C-frame/pivot shaft retaining hardware.
Every 4,500 h
  • Inspect track chains, rollers, idlers, and sprockets against wear limits, and plan a chain turn or replacement before pins and bushings gall.
  • Pull and inspect steering clutch and brake linings; rebuild the steering clutch/brake assembly if linings are near limits.
  • Inspect final drive gearing and bearings for wear and rebuild if backlash or noise indicates it.
  • Inspect the C-frame, trunnions, and blade lift arms for cracking or bushing wear, and replace bushings and pins as needed.
  • Check engine compression and blow-by, and schedule a top-end inspection if power output has dropped.
Every 8,000 h
  • Plan an engine overhaul on the 3304, in-frame or out-of-frame, if compression, oil consumption, or blow-by indicate liner or ring wear.
  • Rebuild or exchange the powershift transmission clutches and bevel gear set if shift quality has degraded.
  • Rebuild both final drives, replacing bearings, seals, and gearing as measured wear dictates.
  • Replace the undercarriage as a matched set rather than piecemeal once wear approaches limits.
  • Inspect and re-certify the ROPS canopy structure and mounting hardware.

Servicing the D4E SR beyond the schedule

Predictive Maintenance & Fluid Analysis

The 3304-powered SR has no onboard diagnostics, so scheduled oil analysis is the main early-warning tool. Sample engine oil, steering clutch/bevel gear case oil, and final drive oil at every fluid change and watch trends, not single readings: rising iron or copper points to steering clutch or final drive wear, and coolant in the oil signals a head gasket or liner seal problem. Pair oil analysis with hands-on track pin and bushing wear checks at each undercarriage inspection, since this machine predates electronic wear alerts.

Corrective & Common Repairs

Typical D4E SR failures center on the mechanical fuel system: an out-of-calibration injection pump or worn injectors cause hard starting, smoke, and power loss. Steering clutch and brake linkage wears out of adjustment over time, showing up as the machine pulling to one side or slow steering response. Sealed track pin and bushing wear on machines run past their turn point is common on used units. Radiator core plugging and worn drive belts round out the usual list. Because the driveline predates electronics, most fixes are mechanical adjustment or component exchange, not fault-code diagnosis.

Overhaul & Rebuild Points

Plan the 3304's overhaul around compression, oil consumption, and blow-by rather than a fixed hour figure; the naturally aspirated block is durable, but wet-sleeve liners and rings wear predictably with hours. Steering clutch discs and brake bands, final drive gearing and bearings, and the track chain, roller, idler, and sprocket set are the other major rebuild items. On an SR this age, undercarriage and steering clutch wear typically reach rebuild thresholds well before the engine needs a full teardown.

Seasonal & Environment Servicing

Cold-start prep on the mechanically governed 3304 means priming the fuel system, checking the starting-aid system, and switching to a lighter engine and hydraulic oil viscosity for winter, since there is no electronic cold-start logic to compensate. In wet or abrasive ground, sealed-and-lubricated track life depends on keeping shoe hardware tight and clearing packed material off the rollers and idlers daily. Dusty conditions call for more frequent air cleaner service than the standard interval, since the SR gives no automatic air-restriction warning.

D4E SR fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
High Coolant Temperature (gauge red zone / warning lamp)Engine coolant temperature has risen above the normal operating range shown on the instrument panel gauge.Low coolant level, plugged radiator core, loose or broken fan belt, or a stuck thermostat.Reduce load and idle the engine to cool down, then check coolant level, belt tension, and radiator for debris or leaks before continuing work.
Low Engine Oil Pressure (gauge low / warning lamp)Engine oil pressure has dropped below the safe minimum shown on the panel oil pressure gauge.Low oil level, worn oil pump, plugged oil filter, or oil diluted by fuel or coolant.Shut the engine down immediately, check oil level and filter condition, and inspect for leaks before restarting.
Torque Converter Oil Temperature High (gauge red zone / warning lamp)Powershift torque-converter oil temperature has exceeded the normal range.Low transmission oil level, plugged oil cooler, or sustained lugging/overload of the drivetrain.Reduce load, let the machine idle to cool, then check transmission oil level and inspect the cooler for blockage.
Charging System Malfunction (ammeter discharge / warning lamp)Alternator is not maintaining battery charge.Loose or worn alternator belt, faulty alternator or regulator, or a poor battery/ground connection.Check belt tension and battery connections first, then bench-test the alternator output if the condition persists.
Air Cleaner Restriction (service indicator)Intake air filter restriction has reached the level requiring service.Dust- or debris-loaded primary or secondary air filter element.Inspect and clean or replace the affected filter element, then reset the restriction indicator.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D4E SR attachments & work tools

Blades

D4E SR carries the small-dozer straight (S) blade as standard, roughly 2.5 m (8 ft 1 in) wide, for grading and light-to-medium dozing. A semi-universal (SU) blade and a hydraulic angling (A) blade were offered in this size class for more carrying capacity or side-casting. A factory power-angle-tilt (VPAT/6-way) blade is not documented for this model; PAT-style blades for this size class were built by third-party blade makers to bolt onto the same push-arm mounts.

Rippers

The D4E SR takes a rear-mounted multi-shank parallelogram ripper, run with up to three shanks for general ripping or dropped to a single shank for hard/rocky ground and deeper penetration. Single-cylinder and dual-cylinder ripper frame versions exist for this class. Ripper weight sits in the modest range typical of small-dozer rippers, and a front counterweight is commonly fitted to offset the added rear loading.

Winches

Factory-fit towing winch on this class was a rear-mounted, engine-PTO-driven mechanical drum winch from a third-party winch builder rather than a Cat hydraulic unit, used for pipeline, skidding, and swamp/soft-ground pull work. PTO input shaft and mounting-bolt patterns changed across the production run, so match winch and tractor serial ranges before swapping units. No hydraulic planetary winch option is documented for this model.

Drawbars/counterweights

A rear drawbar/hitch group bolts to the main case for towing wagons, sleds, or trailed implements, sized to this small-dozer class rather than the heavier cushioned hitches used on larger tractors. A front counterweight on the order of 300 kg (655 lb) is available to balance the added rear weight of a winch or ripper and keep steering and blade control even.

Cab/ROPS guarding

Base operator protection is a ROPS canopy (open or enclosed cab) common to the D4E line. Forestry and waste-handling builds add bolt-on top and front screen guarding over the ROPS/cab to stop falling limbs and flying debris; this screening is aftermarket rather than a documented factory package for this model, and is sized to the standard ROPS mounting points shared across D4E variants. Confirm exact guard fitment against the ROPS frame on hand, since canopy dimensions varied by build.

Hydraulic arrangement (front/rear tools)

Blade lift, and angle on angling-blade configurations, runs off an open-center hydraulic system fed by an engine-driven pump, with the blade valve and cylinders mounted forward. A rear-mounted ripper draws off the same hydraulic system through its own valve section for shank lift/lower, independent of the blade circuit. The towing winch is mechanically PTO-driven rather than hydraulic, so it does not compete with blade or ripper hydraulic capacity.

All D4E SR assemblies by section

Every catalogued assembly group for the Caterpillar D4E SR. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
4w4565 Air Cleaner Gp
5y0727 Air Cleaner Gp
8n4457 Base Gp-Oil Filter
8N***57Base Group-Oil Filter; Base Group-Engine Oil Filter1
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5y0929 Extension Gp-Air Cleaner
1w3793 Fastener Gp-Exhaust Manifold
1W***93Fastener Group-Exhaust Manifold; Exhaust Manifold Fastener Group1
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4w4324 Lines Gp-Air
4W***24Lines Group-Air; Lines Gp-Air-Inlet Manifold1
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5y0551 Lines Gp-Air
1w0558 Lines Gp-Turbocharger Oil
1W***58Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group1
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2p6571 Manifold Gp-Exhaust
2P***71Manifold Group-Exhaust; Exhaust Manifold Group1
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5y1989 Muffler Gp
5Y***89Muffler Group1
8S***05Muffler Assem.-With Ejector1
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5y0809 Muffler Gp
5y0808 Muffler Gp
1w5130 Turbocharger Gp
1w5160 Turbocharger Gp
Basic Engine
1w2872 Balancer Gp
1n4436 Camshaft Gp-Single
2w0102 Cover Gp-Cylinder Block
2W***02Cover Group-Cylinder Block; Cylinder Block Cover Group1
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2p6530 Cover Gp-Cylinder Head
2P***30Cover Group-Cylinder Head; Cylinder Head Cover Group1
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4n6508 Cover Gp-Front Housing
4N***08Cover Group-Front Housing; Front Housing Cover Group1
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8n4446 Cover Gp-Valve Mechanism
8N***46Cover Group-Valve Mechanism; Valve Mechanism Cover Group1
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2y5204 Crankshaft Gp
2Y***04Crankshaft Group; Crankshaft Group1
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7n6552 Cylinder Block As
1n3574 Cylinder Block Gp*R
7n6553 Cylinder Block Gp
7N***53Cylinder Block Group; Cylinder Block Group1
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7n8874 Cylinder Head Gp*R
7N***74Cylinder Head Group; Cylinder Head Group1
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1n4304 Cylinder Head Gp*R
2p7831 Drive Gp-Fan
2P***31Drive Group-Fan; Fan Drive Group1
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7n9534 Fastener Gp-Cylinder Head
7N***34Fastener Group-Cylinder Head; Cylinder Head Fastener Group1
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2y5717 Fastener Gp-Front Housing
2Y***17Fastener Group-Front Housing; Front Housing Fastener Group1
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2p6189 Fastener Gp-Oil Pan
2P***89Fastener Group-Oil Pan; Oil Pan Fastener Group1
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7s7878 Flywheel Gp
1w5634 Gear Gp-Front Timing
1W***34Gear Group-Front Timing; Front Gear Group--Timing1
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2y9940 Housing Gp-Flywheel
8n0303 Housing Gp-Front
8N***03Housing Group-Front; Front Housing Group1
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2p8598 Hub Gp-Crankshaft
2P***98Hub Group-Crankshaft; Crankshaft Hub Group1
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6n8326 Lifting Gp
6N***26Lifting Group; Lifting Eye Gp-Engine1
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2p6155 Pan Gp-Oil
1w6588 Piston & Rod Gp-4 Required
1W***88Piston & Rod Group; Connecting Rod And Piston Group1
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7n2887 Pulley Gp-Crankshaft
7N***87Pulley Group-Crankshaft; Crankshaft Pulley Group1
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7n2888 Pulley Gp-Fan
2p6226 Seal Gp-Crankshaft
2P***26Seal Group-Crankshaft; Seal Group-Crankshaft1
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8n5857 Support Gp-Engine
7n9589 Trunnion Gp-Engine
7n8024 Valve Mechanism Gp
7N***24Valve Mechanism Group; Valve Mechanism Group1
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Cooling System
8n4457 Base Gp-Oil Filter
8N***57Base Group-Oil Filter; Base Group-Engine Oil Filter1
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2w6953 Cooler Gp-Filter Base & Engine Oil
2W***53Cooler Group-Filter Base & Eng Oil1
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2w6954 Cooler Gp-Filter Base & Engine Oil
2W***54Cooler Group-Filter Base & Eng Oil1
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2p4602 Fan Gp-Blower
2p8164 Housing & Regulator Gp
2P***64Housing & Regulator Group; Regulator And Housing Group1
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1w8904 Housing & Regulator Gp
1W***04Housing & Regulator Group; Housing And Regulator Group1
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2w6779 Lines Gp-Water
8n4112 Lines Gp-Water
8N***12Lines Group-Water; -Bypass Relief1
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7n5908 Pump Gp-Water
2w8002 Pump Gp-Water*R
2W***02Pump Group-Water; Water Pump (Assembly)1
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5y1154 Radiator Gp-Part 1 Of 2
5y1154 Radiator Gp-Part 2 Of 2
Electrical System
9x4447 Starting Motor Gp-Electric
2y2299 Starting Motor Gp-Electric
6v5227 Starting Motor Gp-Electric*R
2y2300 Starting Motor Gp-Electric
8c3651 Starting Motor Gp-Electric
7s4090 Starting Motor Gp-Electric
5y1990 Starting Motor Gp-Electric
4n3181 Starting Motor Gp-Electric-24 Volt*R
3t6305 Starting Motor Gp-Electric
7n9720 Alternator Gp-Charging
6n9294 Alternator Gp-Charging*R
3T***52Alternator Group-Charging1
6N***94Alternator Group; (24-Volt, 35-Ampere)1
7N***20Alternator Group; Alternator Group (Robert Bosch)1
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2y8950 Alternator Gp-Charging
1005045 Alternator Gp-Charging-24 Volt, 50 Ampere
10***45Alternator Group-Charging; (Nippondenso)1
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1005047 Alternator Gp-Charging- 24 Volt, 50 Ampere*R
10***45Alternator Group-Charging; (Nippondenso)1
10***46Alternator Group-Charging; -24-Volt, 50-Ampere1
10***47Alternator Group-Charging; -24-Volt, 50-Ampere1
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3t1888 Alternator Gp-Charging
3T***88Alternator Group-Charging; Alternator Group Delco-Remy 24 Volt, 50 Ampere1
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2y8310 Alternator Gp-Charging
8n1084 Alternator Gp-Charging
5S***88Alternator Group-Charging1
7D***44Wire As-Alternator To Engine1
8N***84Alternator Group-Charging; Serial No. 22x272-Up And 23x331-Up1
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9g9538 Alternator Gp-Charging
6t7223 Alternator Gp-Charging
6T***23Alternator Group-Charging; Alternator Group-Nippondenso -- 24 Volt, 50 Ampere1
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5y1826 Alternator Gp
3t6352 Alternator Gp-Charging
5y1700 Alternator Gp
9g4574 Alternator Gp-Charging
9G***74Alternator Group-Charging; Alternator Group (Nippondenso)1
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6n5468 Alternator Gp-Charging
1005046 Alternator Gp-Charging-24 Volt, 50 Ampere*R
10***46Alternator Group-Charging; -24-Volt, 50-Ampere1
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5s9088 Alternator Gp-Charging*R
3T***88Alternator Group-Charging; Alternator Group Delco-Remy 24 Volt, 50 Ampere1
5S***88Alternator Group-Charging1
6T***23Alternator Group-Charging; Alternator Group-Nippondenso -- 24 Volt, 50 Ampere1
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5y1991 Alternator Gp-Charging
2P***96Vee Belt Set (Consists Of 2 Belts); Vee Belt Set (Consists Of 2 Belts)1
5Y***91Alternator Group-Charging1
6N***68Alternator Group-Charging1
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5y2080 Battery & Wiring Gp-Part 2 Of 3
5y2080 Battery & Wiring Gp-Part 3 Of 3
5y2080 Battery & Wiring Gp-Part 1 Of 3
2s4783 Lamp Gp-Flood
1m1882 Lamp Gp-Flood
2y4477 Lamp Gp-Flood
4v2043 Lighting Gp-4 Lamp
2y6746 Lighting Gp-4 Lamp
3v3164 Lighting Gp-4 Lamp
7c3122 Solenoid Gp-Control
5y2075 Start Gp-Neutral
7n0718 Switch As-Disconnect
7N***18Switch As-Disconnect; -Battery-Ground Level1
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9w1077 Switch As-Start
6w1189 Switch Gp-Slave
6W***89Switch Group-Slave; Slave Switch Group1
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8e7943 Wiring Gp-Sensor
Engine Arrangement
5y1977 Engine Ar-Part 1 Of 2
1N***36Camshaft Group-Single; Single Camshaft Group1
1N***74Fumes Disposal Group1
1P***44Breather Group1
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5y1977 Engine Ar-Part 2 Of 2
1W***58Lines Group-Turbocharger Oil; Turbocharger Oil Lines Group1
1W***30Turbocharger Group1
1W***88Piston & Rod Group; Connecting Rod And Piston Group4
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Final Drive
5y1408 Final Drive Gp-Part 2 Of 3
5y1408 Final Drive Gp-Part 1 Of 3
5y1408 Final Drive Gp-Part 3 Of 3
Frame And Body
2y7496 Drawbar Gp-Swinging
9k8513 Drawbar Gp-Swinging
5v7825 Fender Gp
5y1218 Fender Gp
3v2873 Floorplate Gp
5v7824 Frame Gp
5y1219 Guard Gp-Crankcase
5y1242 Guard Gp-Radiator-(Hinged)
5y1226 Guard Gp-Radiator
5y1227 Hood & Dash Gp-Part 2 Of 2
5y1227 Hood & Dash Gp-Part 1 Of 2
6k4438 Hook Gp-Front Pull
Fuel System
2w0262 Camshaft As
9g8847 Cap Gp-Protection-Fuel Tank
9G***47Cap Group-Protection; Fuel Tank Protection Cap Group1
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9v8913 Control Gp-Decelerator
9w4639 Control Gp-Governor-Part 1 Of 2
9w4639 Control Gp-Governor-Part 2 Of 2
1w9532 Filter Gp-Fuel
1W***32Filter Group-Fuel; Filter Gp-Secondary Fuel1
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2w5444 Governor & Fuel Injection Pump Gp
1w8730 Governor Gp
5y1757 Guard Gp-Lines
9w4785 Lines Gp-Fuel-Part 1 Of 2
9w4785 Lines Gp-Fuel-Part 2 Of 2
8n8170 Lines Gp-Fuel Injection
8n2772 Lines Gp-Fuel Injection
8N***72Lines Group-Fuel Injection; Fuel Injection Lines Group1
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7c5160 Lines Gp-Fuel Injection
4p9950 Lines Gp-Fuel Injection
7c5170 Lines Gp-Fuel Injection
4p9960 Lines Gp-Fuel Injection
2w0263 Pump Gp-Fuel Injection
1w6539 Pump Gp-Fuel Injection
8n5251 Pump Gp-Fuel Priming & Primary Filter
8N***51Pump Group-Fuel Prime & Prim Filter1
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8n3365 Pump Gp-Fuel Priming
8N***65Pump Group-Fuel Priming; Priming Pump-Fuel & Primary Filter1
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7c1123 Pump Gp-Fuel Priming & Primary Filter
1w1695 Pump Gp-Fuel Transfer*R
2w4160 Pump Gp-Fuel Transfer (With Mounting)
2W***60Pump Group-Fuel Transfer & Mtg; Fuel Transfer Pump And Mounting Group1
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5y2170 Tank Gp-Fuel
8n7276 Torque Control Gp
Hydraulic System
7g3813 Pump Gp-Gear-Two Section
3g2806 Cartridge Gp*R
5y1512 Control Ar-Hydraulic
10***28Cooler & Lines Group1
1U***98Tank Group-Hydraulic1
2Y***08Lines Group-Pump; Pump Lines Group1
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4v0441 Control Gp-Hydraulic Hand-Part 1 Of 2
4V***41Control Group-Hydraulic Hand; Hydraulic Hand Control Group1
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4v0441 Control Gp-Hydraulic Hand-Part 2 Of 2
4V***41Control Group-Hydraulic Hand; Hydraulic Hand Control Group1
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1038928 Cooler & Lines Gp
4t4574 Cylinder Gp-Lift-2 Required (Chg. G00 & G01)
4T***74Cylinder Group-Lift; Bulldozer Lift Cylinder Group1
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3s7406 Filter Gp
2y5200 Filter Gp-Hydraulic Oil
7v6555 Guard Gp-Lines
7V***55Guard Group-Lines; Pump Lines Guard Group1
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2y9777 Lines Gp-Attachment
3v0076 Lines Gp-Attachment
3V***76Lines Group-Attachment; Lines Group -- Attachment1
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5y1361 Lines Gp-Dozer
3v3125 Lines Gp-Pump-Part 1 Of 2
1072252 Lines Gp-Pump
2y8208 Lines Gp-Pump-3 Valve
2Y***08Lines Group-Pump; Pump Lines Group1
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3v3125 Lines Gp-Pump-Part 2 Of 2
3v6266 Lines Gp-Rear-3 Valve
3V***66Lines Group-Rear; Rear Attachment Lines Group-N0. 3 Valve.1
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3v6264 Lines Gp-Rear-1 Valve
3V***64Lines Group-Rear Attachment; Rear Attachment Lines Group-No. 1 Valve.1
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8v2005 Lines Gp-Return & Filter
8V***05Lines Group-Return & Filter; Return And Filter Lines Group1
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3v5969 Mounting Gp-Hydraulic Tank
3V***69Mounting Group-Hydraulic Tank; Hydraulic Tank And Mounting Group1
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3v2893 Mounting Gp-Valve
3V***93Mounting Group-Valve; Implement Control Valve Mounting Group1
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9j5082 Pump Gp-Vane
8j8483 Pump Gp-Vane-Single
8J***83Pump Group-Vane; Pump And Mounting Group1
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9m8669 Screen Gp-Magnetic
9M***69Screen Group-Magnetic; -Differential Lock1
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1u2798 Tank Gp-Hydraulic-Part 2 Of 2
1u2798 Tank Gp-Hydraulic-Part 1 Of 2
4t0911 Valve Gp-Bank-3
4T***11Valve Group-Bank 3; Valve Group-3 Bank1
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8j9471 Valve Gp-Check & Relief
8J***71Valve Group-Check; -Lift Cylinder Circuit1
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4t0484 Valve Gp-Control
9j0718 Valve Gp-Control
3g2705 Valve Gp-Relief-Pilot Operated
Implements
2j1136 Blade Gp
8j6634 Brace Gp
2y4043 Bulldozer Ar-Angling
2J***36Blade Group1
2Y***43Bulldozer Ar-Angling1
2Y***90Plate-Serial Number; (Bulldozer)1
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2y9139 Bulldozer Ar-Angling
2J***36Blade Group1
2Y***39Bulldozer Ar-Angling1
2Y***90Plate-Serial Number; (Bulldozer)1
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5j7379 Frame Gp
5k1282 Hitch Gp
6j8135 Mounting Gp-Cylinder
6J***35Mounting Group-Cylinder; Lift Cylinder Mounting Group1
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9j2724 Trunnion Gp
9J***24Trunnion Group; Trunnion Group--Bulldozer1
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Lubrication System
1p4244 Breather Gp
2p6855 Filler Gp-Oil
1n4874 Fumes Disposal Gp
2p6491 Gauge Gp-Oil Level (Dipstick)
2P***91Gauge Group-Oil Level (Dipstick)1
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2p6512 Lines Gp-Engine Oil
2P***12Lines Group-Engine Oil; Engine Oil Lines Group1
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6n2642 Pump Gp-Engine Oil
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)1
1P***46Washer-Hard; (10.2x35x6-mm Thk)1
4W***48Pump Group-Engine Oil; Pump Gp-Engine Oil Gear1
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2p1784 Pump Gp-Engine Oil
2P***84Pump Group-Engine Oil; Engine Oil Pump Group1
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4w2448 Pump Gp-Engine Oil*R
4W***48Pump Group-Engine Oil; Pump Gp-Engine Oil Gear1
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4p4020 Pump Gp-Engine Oil
4P***20Pump Group-Engine Oil; Pump Group-Engine Oil1
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6i1346 Pump Gp-Engine Oil*R
Operator Station
4v2259 Handrail Gp-Cab
4V***59Handrail Group; Cab Handrail Group1
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9g8848 Guard Gp-Vandalism
9p3788 Blower As
9g7478 Control Gp-Washer & Wiper
9G***78Control Group-Washer & Wiper; Washer And Wiper Control Group1
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3t0103 Control Gp-Washer & Wiper
7v9264 Cover Gp-Rops
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold6
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case4
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly2
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6w2520 Cushion As-Arm-Lh
6w2519 Cushion As-Arm-Rh
8m7892 Gauge As-Ammeter
7v5352 Gauge Gp
4v0025 Handle Gp-Assist
4v8015 Latch Gp-(Door Hold Back)
4V***15Latch Group; Latch Group (Door Hold Back)1
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8p2151 Liner Gp-Cab-Sound Supression
8P***51Liner Group-Cab; Liner Gp-Cab-Sound Suppression1
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8p4957 Meter Gp-Hour
9p9392 Mirror Gp-Rear View
8v3095 Mounting Gp-Rops
7v5331 Mounting Gp-Rops
7V***31Mounting Group-Rops; Roll-Over Protective System Mounting Group1
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9p5089 Pressurizer Gp
9g8298 Pressurizer Gp-Cab-Part 2 Of 3
9G***98Pressurizer Group-Cab; Cab Pressurizer Group1
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9g8298 Pressurizer Gp-Cab-Part 1 Of 3
9G***98Pressurizer Group-Cab; Cab Pressurizer Group1
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9g8298 Pressurizer Gp-Cab-Part 3 Of 3
9G***98Pressurizer Group-Cab; Cab Pressurizer Group1
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8v7164 Rops Ar-Enclosed
4V***59Handrail Group; Cab Handrail Group1
4V***15Latch Group; Latch Group (Door Hold Back)1
7V***45Mounting Group-Cab; Cab Mounting Group1
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2y7895 Rops Ar
2Y***95Rops Ar1
7V***31Mounting Group-Rops; Roll-Over Protective System Mounting Group1
8V***95Mounting Group-Rops1
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2y7894 Rops Ar-Canopy
2Y***94Rops Ar1
7V***31Mounting Group-Rops; Roll-Over Protective System Mounting Group1
8V***95Mounting Group-Rops1
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8v3192 Rops Ar-Enclosed
8V***92Rops Ar; Roll-Over Protection Arrangement1
8V***33Rops Group; Roll-Over Protective System Group1
8V***34Wiper & Washer Group; Washer And Wiper Group1
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8v7933 Rops Gp-Part 2 Of 3
8V***33Rops Group; Roll-Over Protective System Group1
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8v7933 Rops Gp-Part 3 Of 3
8V***33Rops Group; Roll-Over Protective System Group1
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8v7933 Rops Gp-Part 1 Of 3
8V***33Rops Group; Roll-Over Protective System Group1
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8v3191 Rops Gp
8V***91Rops Group; Roll-Over Protective System Group1
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2y9523 Seat & Support Gp-Part 3 Of 3
2y9523 Seat & Support Gp-Part 2 Of 3
2y9523 Seat & Support Gp-Part 1 Of 3
2y4251 Seat As
2y5468 Seat Belt Gp
8y4037 Seat Belt Gp
8y4029 Seat Belt Gp
9c7773 Seat Gp
5y2094 Seat Gp-Adjustable
9c3696 Seat Gp
9C***96Seat Group-Suspension1
9C***61Suspension Group-Seat1
9C***73Seat Group1
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9k0682 Shaft & Link As
9c7161 Suspension Gp-Seat-Part 2 Of 2
9c7161 Suspension Gp-Seat-Part 1 Of 2
5y2571 Tachometer Gp-Electric
8e7968 Tachometer Gp-Electric
6t5008 Window As-Sliding
6T***08Window Group-Cab; (Rear Sliding)1
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8v7934 Wiper & Washer Gp
8V***34Wiper & Washer Group; Washer And Wiper Group1
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6t7295 Wiper Gp
3t0174 Wiper Gp
Service Equipment And Supplies
8f9866 Grease Gun As
Name Plates & Films-Part 1 Of 2
1P***07Film-Symbol; 2 On Bottom Of Upper Frame Below Engine. 2 On Front Of Upper Frame Above Boom Articulation4
3N***90Plate Serial Number; On R.H. Rear Bank Of Cylinder Block As Viewed From Rear Of Engine1
4B***58Screw (Identification Plate) Mounting10
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Name Plates & Films-Part 2 Of 2
7X***44Film; (Instruction) (Tie Down) (To Front Tie Down Eyes)10
9X***08Film-Caterpillar1
9X***66Film-D4e2
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2y2578 Tool Gp-Hand
Steering And Braking System
9v7095 Brake Gp-Steering-Part 1 Of 2
9v7095 Brake Gp-Steering-Part 2 Of 2
3v3132 Case Gp-Steering Clutch-Part 1 Of 2
3v3132 Case Gp-Steering Clutch-Part 2 Of 2
3v3183 Clutch Gp-Steering
8v9393 Control Gp-Steering Clutch-Part 1 Of 2
8v9393 Control Gp-Steering Clutch-Part 2 Of 2
3v3126 Filler Gp-Power Train Oil
8v9729 Valve Gp-Control-Steering Clutch
Transmission
3v3123 Case Gp-Transmission
3v3131 Clutch Gp-Flywheel-Part 2 Of 3
3v3131 Clutch Gp-Flywheel-Part 1 Of 3
3v3131 Clutch Gp-Flywheel-Part 3 Of 3
1072469 Clutch Gp-Flywheel-Part 2 Of 2
1072469 Clutch Gp-Flywheel-Part 1 Of 2
7v8649 Control Gp-Flywheel Clutch
3v0638 Control Gp-Gearshift-Part 1 Of 2
3v0638 Control Gp-Gearshift-Part 2 Of 2
3v3127 Filler Gp-Flywheel Clutch Oil
3V***27Filler Group-Flywheel Clutch Oil1
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4v1990 Filler Gp-Transmission Oil
5s1601 Pump Gp-Scavenge Oil
2y7346 Drive Shaft Gp
5y1233 Transmission Ar-Direct Drive
3V***38Control Group-Gearshift1
3V***23Case Group-Transmission1
4V***90Filler Group-Transmission Oil1
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5y1232 Transmission Gp-Part 2 Of 2
5y1232 Transmission Gp-Part 1 Of 2
5k5008 Universal Joint Gp
Undercarriage
5v7755 Conversion Ar
5V***41Support Group-Fender; Non-Rops Front Fender Support Group1
5V***46Support Group-Fender; Front Non Rops Fender Support Group1
5V***55Conversion Ar1
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2y7106 Cover Gp
5y1243 Frame Gp-Track Roller
7k3303 Frame Gp-Track Roller
3v3140 Guard Gp-Recoil Mechanism
2v3857 Idler Gp-Front
2y9838 Idler Gp-Front-Part 2 Of 2
2y9838 Idler Gp-Front-Part 1 Of 2
5y2230 Kit-Conversion
1V***03Link-Track Master; (Pin End, Rh)1
1V***04Link-Track Master; (Pin End, Lh)1
1V***05Link (Master) (R. H. - Bushing End)1
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1v7072 Link As-Track
1v4599 Link As-Track
5y2235 Pin & Bushing Gp
5Y***35Pin & Bushing Group1
7K***18Washer (Seal)144
9K***60Pin-Track Link36
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9p7783 Roller Gp-Single Flange
9P***83Roller Group-Single Flange; Track Roller Group-Single Flange1
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6k9880 Roller Gp-Track Carrier-2 Required
6K***80Roller Group-Track Carrier; (Upper)1
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9p7787 Roller Gp-Track Double Flange
9P***87Roller Group-Track Double Flange; Track Roller Group-Double Flange1
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2y9612 Track Roller Gp-Double Flange-6 Required
2Y***12Roller Group-Track-Double Flange1
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2y9611 Track Roller Gp-Single Flange-4 Required
2Y***11Roller Group-Track-Single Flange1
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5y2313 Seal Set
1V***68Seal Assembly72
5Y***13Seal Set1
6Y***73Plug; (Clear)36
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4k5207 Spring Gp-Equalizer
5v7141 Support Gp-Fender
5V***41Support Group-Fender; Non-Rops Front Fender Support Group1
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5v7146 Support Gp-Fender
5V***46Support Group-Fender; Front Non Rops Fender Support Group1
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1v4625 Track Gp-2 Required
1M***08Nut-Track140
1V***99Link As-Track1
1V***25Track Group1
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1v5657 Track Gp-2 Required
1M***08Nut-Track140
1V***99Link As-Track1
1V***15Shoe-Grouser Track35
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1v4621 Track Gp-2 Required
1M***08Nut-Track140
1V***99Link As-Track1
1V***21Track Group1
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D4E SR serial number reference

On this era of D4 crawler tractor, the machine PIN plate is riveted to the frame on the left side near the engine compartment/cab area - separate from the engine's own serial plate, which sits on the right-rear of the cylinder block, and separate again from any blade or ripper attachment's own serial plate. The prefix is the three characters ahead of the sequential digits (e.g., in 2DJ00829, "2DJ" is the prefix and "00829" is the unit number within that production run); the prefix identifies the specific model/configuration build, and the digits that follow pin down where in that run a given unit was built.

PrefixIdentifies
2DJD4E SR track-type tractor (Direct Drive transmission)

Frequently asked questions

What engine does the Caterpillar D4E SR use?

The D4E SR runs the Caterpillar 3304 diesel: naturally aspirated, direct-injected, and mechanically governed, with no electronic engine controls. Gross flywheel power is rated at about 75 hp (56 kW).

What is the operating weight of the Caterpillar D4E SR?

Operating weight in standard SR trim is about 8,820 kg (19,445 lb) with blade attached. Actual weight varies slightly with blade, winch, and canopy or cab options.

What replaced the Caterpillar D4E SR?

Caterpillar carried the D4 nameplate into the later D4G-generation dozers and eventually the D4H series, which moved beyond the D4E's mechanically governed engine and clutch/brake steering to newer driveline and steering technology.

What D4E SR owners discuss

What engine powers the D4E SR, and how does it perform in real-world use?
The D4E SR runs the Cat 3304 diesel: naturally aspirated, direct injection, mechanically governed with no electronic controls. Rated output lands around 59.7 kW (80 gross hp) at roughly 1900 rpm for direct-drive operation. Operators describe it as a simple engine to keep running as long as the mechanical injection pump and cooling system get regular attention. It does not have the flexible power band of later turbocharged Cat engines, so operators plan gear selection accordingly on grade.
How tough is the powershift transmission, and what actually kills it?
The powershift and steering clutches on the D4E SR have a reputation for being hard to kill under normal service. What takes them out is contamination, not hours: water or dirt getting into the transmission oil turns the fluid milky and emulsified instead of separating out, and clutch linings that sit soaked in water-contaminated oil can delaminate from the discs, sometimes only showing up as slipping well after the machine goes back to work. Check fluid color and smell at every service, not just level. Steering-clutch slipping is a controllability issue -- have your dealer verify clutch and brake condition before returning the machine to grade work.
Is some blade cylinder drift on the D4E SR normal, or does it mean trouble?
A little settling of the blade under a static load is normal on these hydraulic circuits. What operators flag as a problem is a blade that visibly creeps down within a minute or two with no load, or one that slows noticeably partway through a lift stroke. That points to worn piston seals or a leaking piston/relief valve inside the cylinder rather than a system-wide pump issue. A common field check: raise the blade, hold position with a stand or another machine, cap the return line, and watch for drift.
What undercarriage wear shows up most on the D4E SR, and where is the real weak point?
Owners and techs commonly point to the final drives as the component most likely to cause grief on this machine. Planetary oil condition and duo-cone seal integrity matter more here than on larger dozers, since a small final drive has less margin for neglect. Check planetary compartment oil for discoloration or metal at every interval, and keep debris from packing around the final drive housings -- caked-in dirt can push a seal out of position and start a leak. Track, roller, and bushing wear otherwise follow the usual pattern for a small dozer: string-line the grousers periodically and watch for excess play at the idler.
What electrical issues come up on the D4E SR? Does it have sensor-related faults like newer machines?
No. The D4E SR predates electronic engine controls, so there is no engine control module and no sensor fault codes to chase. Electrical complaints on this era of machine are almost always basic 24-volt system items: starter brush dust causing slow cranking or a battery drain, corroded or loose battery and ground cable connections causing weak or no charge, and a tired regulator or diode pack if the alternator will not charge at all. Gauges are mechanical or direct-reading, so a bad gauge reading usually traces back to a wiring or sending-unit connection rather than electronics.
Any known quirks with the injection pump or governor, especially after the machine has been sitting?
Yes. The 3304 mechanical injection pump is calibrated to tight tolerances, and after long storage or with old fuel, gummy fuel-breakdown deposits (often described as varnish or asphaltine buildup) can accumulate in the governor housing and make the speed control sticky or hard to return to idle. The control rack can also stick, most often in the shut-off position so the engine will not start, but it can occasionally stick at full fuel, which lets the engine run away and become hard to shut down. A stuck-throttle or runaway condition is a safety issue -- have your dealer verify governor and control rack operation before putting a hard-starting or surging machine back to work.
What should I check before buying a used D4E SR?
Pull a final drive and planetary oil sample and look for discoloration or metal, not just check the level. Load-test the blade hydraulics by raising and holding rather than just cycling it empty, watching for drift. Check transmission fluid color and smell for water or dirt contamination, and feel for hesitation shifting between forward and reverse. Inspect the blade, cutting edge, and trunnion pins for weld repair or plate lines that suggest prior damage. Walk the undercarriage for track and bushing wear and idler play, and check for oil blow-by at the engine breather. Get service records if they exist, and bring a second set of eyes, ideally someone familiar with mechanically governed Cat engines, along for the inspection.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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