Caterpillarengine - marinemarine engine

Caterpillar D397D

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D397D is a large mechanical V12 marine propulsion diesel from Caterpillar's D-series family, built with an indirect (precombustion-chamber) sleeve-metering fuel-injection system and no electronic controls of any kind. It sits in a lineage that runs D379 (V8) to D397 (V12) to D398 (a larger-bore V12 sibling) to D399 (V16), all sharing a common mechanical architecture from the same era. Factory rating suffixes A through D track output increases applied to the same base D397 over roughly three decades, with this Series D revision rated at the top of that range, around 485 kW (650 hp) at 1300 rpm, versus roughly 373 kW (500 hp) at 1200 rpm for the earliest base rating. Reported dry weight for the bare engine is about 5,300 kg (11,700 lb). It was offered as single and twin-engine propulsion packages for vessels such as tugs and workboats, plus generator-drive versions for drilling-rig and industrial standby power, typically paired with keel-cooling or heat-exchanger raw-water cooling.

Across the A-to-D letter progression, the changes are mostly factory recalibrations of the injection pump and governor to push more rated power out of the same basic block, not a ground-up redesign, which is why serial-prefix and dataplate rating matter more than casting shape when sorting one D397 variant from another. The D397D's own bore and stroke (146 mm x 203 mm, 40.9 L) match its D386 predecessor; a larger bore/displacement figure sometimes seen online for this rating actually belongs to the bigger D398 sibling and should not be applied to the D397D. In the used-equipment and parts market today, the D397D still shows up as a running or rebuildable core in older tugs, dredges, and standby generator plants where owners keep it going rather than re-engineer mounts, shafting, and controls around a modern electronically governed engine. Value centers on rebuildable long blocks, remanufactured injection pumps and injectors, and liner-piston kits rather than new-engine parts, since this generation has been out of production for decades.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D397D specifications

Engine

Model / seriesCat D397 family, Series D rating (D397D) — a V12 diesel from the D379/D397/D398/D399 engine family produced from the late 1940s through the 1970s-80s, with successive lettered rating revisions over the production run
ConfigurationV12, four-stroke-cycle diesel, indirect injection (precombustion-chamber, sleeve-metering fuel system), water-cooled
Bore x stroke146 mm x 203 mm (5.75 in x 8 in)
Displacement40.9 L (2,493 cu in), matching the bore and stroke above. A larger ~48.9 L (2,983 cu in) figure sometimes published for this rating belongs to the bigger-bore D398 sibling engine, not the D397D — use 40.9 L for this model
Rated power (marine, continuous)485 kW (650 hp) at 1300 rpm, as cited for this rating series. Earlier ratings within the same D397 family were lower (in the region of 373 kW / 500 hp at 1200 rpm) — confirm the exact figure against the engine's own rating plate
AspirationTurbocharged, per dealer parts-catalog groupings for this rating that list dry, insulated turbocharger housings as standard equipment. No independent factory spec sheet was found for this exact letter revision — verify from the engine nameplate for your specific serial
Emissions tierNot applicable — predates modern emissions certification

Weights

Dry weight (approximate)About 5,300 kg (11,700 lb) for the bare engine, per used-engine listing data. No official factory dimensional/weight spec sheet was located — treat as approximate

Dimensions

Overall length (approximate)About 4.06 m (160 in), bare engine
Overall width (approximate)About 1.40 m (55 in), bare engine
Overall height (approximate)About 1.52 m (60 in), bare engine
NoteFigures above come from used marine-engine listings, not a factory-published dimensional spec sheet. Wheelbase, track gauge, and ground clearance do not apply — this is a stationary marine propulsion engine, not a self-propelled chassis

Performance

Rated speed1300 rpm at the cited 650 hp continuous marine rating
RotationOffered in either clockwise or counterclockwise flywheel rotation depending on installation, per marine propulsion listings
Travel speed / drawbar / lift-dig-dumpNot applicable — this is a marine propulsion engine, not a self-propelled machine
Gear reduction ratioNot documented for this exact engine in available sources; reduction ratio is set by the marine gearbox paired with the engine and varies by installation

Service capacities (summary)

Fuel tankNot applicable — marine propulsion engines of this type draw from a vessel-installed fuel tank rather than an integral tank
Hydraulic systemNot applicable to this engine
Engine oil (crankcase)Not documented in available public sources for this exact rating — consult the engine service manual for the exact capacity by serial range
Cooling systemWater-cooled; cooled via a raw-water heat exchanger or keel cooler depending on vessel installation. Specific coolant capacity not documented in available public sources

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D397D fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not documented for this exact engine/serial range in available service literature. No factory refill figure in liters or US gallons could be sourced for the D397D specifically; treat as unconfirmed and verify against the original operator's manual or a dealer.This is a mechanical, pre-emission V12 diesel from the 1950s-60s Caterpillar D397 family, built before Cat's modern DEO/ECF oil classification existed. Period Caterpillar guidance called for straight (single) SAE-grade lubricating oil selected by ambient temperature, generally SAE 30 in warm climates and a lighter SAE 10W or 20W grade in cold climates. Modern multi-grade Cat DEO-ULS/ECF-spec oils postdate this engine and should not be assumed as the original-spec fluid.
Cooling system (jacket water circuit)Not documented for the D397D specifically. Total jacket-water system volume was not found in any source tied to this model; figures published for other, larger Caterpillar locomotive/marine engines of the same era (e.g. D398/D399) are a different, bigger engine family and are not carried over here.Fresh water with a corrosion inhibitor per Caterpillar's coolant specification of the period. On marine installations the jacket-water circuit is normally cooled through a heat exchanger against raw water or seawater, which is a separate circuit and not mixed with the jacket-water fill.
Fuel systemNo engine-integral fuel tank capacity applies. This is a bare marine propulsion engine; fuel is drawn from the vessel's own installed tankage, not from a tank supplied with the engine.No. 2-D type diesel distillate fuel per Caterpillar's fuel specification for this engine class.
Marine reduction/reverse gearOut of scope for the D397D engine's own operation and maintenance literature. The reduction/reverse gear fitted behind this engine is a separate assembly (often supplied by an outside marine-gear builder) with its own lubrication chart; no capacity figure sourced for the D397D ties to this component.Not applicable to the engine OMM — follow the reduction/reverse gear manufacturer's own fluid recommendation.
Grease points (accessory drive, water pump, governor linkage)No bulk reservoir; each grease fitting is serviced individually per the lubrication chart, not by a system capacity.General-purpose lithium-base chassis grease (NLGI-graded) per Caterpillar's period lubrication chart interval.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D397D maintenance schedule

Service intervalTasks
Every 10 h
  • Check crankcase oil level before starting and top off to the full mark.
  • Check jacket-water level and inspect the raw-water strainer for blockage.
  • Drain water and sediment from the fuel day tank.
  • Inspect the block, injection pump, and raw-water fittings for leaks.
  • Check the air intake screen or precleaner for debris.
  • Listen for abnormal knock, injector, or bearing noise before putting the engine under load.
Every 250 h
  • Change crankcase oil and filter elements.
  • Clean or replace the fuel strainer and primary filter element.
  • Check and adjust valve lash on all cylinders.
  • Inspect injection lines, injector nuts, and pump linkage for leaks or wear.
  • Check governor linkage and throttle rack for free, unrestricted movement.
  • Re-torque exhaust manifold and blower or turbocharger mounting bolts where fitted.
Every 500 h
  • Replace fuel filter and secondary fuel filter elements.
  • Inspect the raw-water pump impeller and replace if vanes are cracked or worn.
  • Check drive belts for water pump and charging circuit tension and wear.
  • Clean heat exchanger or keel-cooler passages of scale and marine growth.
  • Inspect both 32-volt starter motors and their battery connections.
  • Check engine mounts and shaft coupling alignment.
Every 1,000 h
  • Recheck and reset valve lash on all cylinders.
  • Pull and inspect injectors; recondition or replace spray tips as needed.
  • Inspect blower or turbocharger bearings and seals where fitted.
  • Sample crankcase oil and send for lab analysis of wear metals and fuel dilution.
  • Inspect camshaft followers and check gear-train backlash.
  • Check crankcase breather condition and blowby volume.
Every 2,000 h
  • Overhaul or exchange the fuel injection pump and recalibrate it to the correct factory rating for this engine.
  • Inspect cylinder liners for ridge wear and check piston ring end-gap.
  • Inspect main and rod bearing clearances.
  • Flush and pressure-test the cooling system; replace hoses and gaskets.
  • Inspect the flywheel housing and coupling for wear.
  • Re-check cylinder block and head fasteners to factory torque.
Every 4,000 h
  • Remove and overhaul cylinder head assemblies; recondition valves and guides.
  • Replace liner, piston, and ring kits as complete sets.
  • Regrind or replace the crankshaft if bearing wear exceeds factory limits.
  • Inspect and recondition the camshaft and gear train.
  • Rebuild raw-water and jacket-water pumps.
  • Re-run and verify governor and injection-pump rack calibration after reassembly.

Servicing the D397D beyond the schedule

Predictive maintenance & fluid analysis

Run scheduled oil sampling on the D397D's crankcase to track iron and copper trends from its wet-liner bores and plain bearings before wear shows up on a dipstick. Watch injection-pump timing and fuel-dilution numbers together, since this mechanical indirect-injection V12 carries no ECM to flag a drifting rack on its own. Log jacket-water and raw-water outlet temperatures each watch to catch heat-exchanger or keel-cooler fouling early, and trend blowby volume as an overhaul-timing signal instead of waiting for a hard failure.

Corrective & common repairs

Most callouts trace back to the injection pump and injector nozzles losing calibration after decades of service, showing up as rough running or black smoke under load. Cylinder liner and ring wear turns up as oil consumption on units left idle for long stretches between jobs. Exhaust manifold and blower or turbocharger mounting bolts loosen from thermal cycling and need periodic re-torque. The dual 32-volt starter motors and their solenoids are a recurring failure point and should be tested as a pair, since one weak starter overloads its twin.

Overhaul & rebuild points

A full overhaul centers on liner-piston-ring sets, main and rod bearings, and the camshaft and gear train, all sized to this V12's mechanical architecture rather than any electronically controlled engine's parts. Injection pumps must be recalibrated to this specific rating level, not the base D397 rating, after any rebuild. Cylinder heads need valve and guide reconditioning to match this engine's precombustion-chamber design. Block line-boring and crankshaft regrinding become common once operating hours push well past the factory wear-limit spec for this generation.

Seasonal & environment servicing

Marine installations need attention to the raw-water circuit: replace sacrificial zinc anodes, clean the heat exchanger or keel cooler of scale and marine growth, and inspect the raw-water pump impeller each season. Ahead of lay-up, drain raw-water passages fully to prevent freeze cracking and fog the cylinders with a corrosion-preventive oil. Check the fuel day tank for condensation-driven water pickup in humid or seasonal-storage climates. Unpainted mechanical linkages, the governor rack, and injection-pump external components need a light oil film to fend off surface corrosion.

D397D common service parts

Part numberPart
8H-7340Oil Filter AssemblyCheck fitment →
1H-1444Transfer--Oil Filter Instructions--1 7/8" HighCheck fitment →
1H-2680Transfer--Oil Filter Instructions--1 7/8" HighCheck fitment →

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D397D attachments & work tools

Reverse and reduction marine gear

Engine pairs with a marine reverse-and-reduction gear ahead of the flywheel to provide ahead/astern shift and shaft speed reduction for propulsion. Reduction ratios for this engine class typically run in the 1.5:1 to 3:1 range, but the exact ratio fitted varies by boat and installation, and no single factory-standard ratio is documented for this exact model.

Front power take-off / accessory drive

A front-mounted power take-off pad is the common option on Cat propulsion engines of this class, used to drive an auxiliary pump, hydraulic pump, or small generator off the front of the crankshaft. Specific PTO capacity for this exact model is not documented; treat as a class-typical option to confirm with the gear/adapter supplier.

Cooling arrangement

Engine is offered with either a heat-exchanger-cooled circuit (raw water isolated from the jacket water in a tube-bundle cooler) or a keel-cooled circuit for closed-loop cooling with high inlet water temperatures. Catalog documentation for this model includes a dedicated oil-cooler-and-water-lines group, consistent with the heat-exchanger arrangement being the more commonly equipped option.

Exhaust system

Standard equipment is a water-cooled exhaust manifold with dry, insulated turbocharger housings, typical of this generation of Cat marine diesel. Muffler and riser selection is left to the installer/boatbuilder and is not part of the base engine package.

Starting system

Engine is equipped with dual 32-volt electric starting motors, one mounted on each side of the block, rather than a single starter. This twin-starter arrangement is specific to this engine and its immediate family, not a generic marine option.

Flywheel housing and coupling

Engine mounts to the reduction gear through a standardized flywheel housing rated for marine-gear coupling; at least one documented example shows the smallest SAE housing size for this class. Exact housing size can vary by build and should be confirmed against the specific engine's arrangement number before ordering a mating gear or coupling.

Governor and instrumentation

This is a mechanical, non-electronic engine generation, controlled by a mechanical governor rather than an electronic control module. Monitoring is limited to conventional analog gauges (oil pressure, water temperature, tachometer) at the helm station; no digital engine-monitoring or control package is documented for this model, unlike later electronically governed Cat marine engines.

All D397D assemblies by section

Every catalogued assembly group for the Caterpillar D397D. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Attachments
7f2872 Accessory Drive Group
3f9847 Tachometer Dual Drive Joint
Air Cleaner
4l1044 Air Cleaner Group--Dry Type--Type 2
4l1044 Air Cleaner Group--Dry Type--Type 1
2l7928 Air Inlet Covers Group
6f7691 Air Receiver Group
3h756 Ammeter Group
3h8856 Auxiliary Drive And Bilge Pump Arrangement
2H***32Auxiliary Drive Group1
3H***56Auxiliary Drive And Bilge Pump Arrangement1
8F***78Vee Belt1
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7f9387 Auxiliary Drive And Bilge Pump Arrangement
1L***87Auxiliary Drive Group1
7F***87Auxiliary Drive And Bilge Pump Arrangement1
8F***78Vee Belt1
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2h7032 Auxiliary Drive Group--Engine Mounted
1l1287 Auxiliary Drive Group--"Center"
1h6548 Auxiliary Drive Group
Basic Governor--Part 1 Of 2
Basic Governor--Part 2 Of 2
3l3857 Basic Governor Group--Part 1 Of 2
3l3857 Basic Governor Group--Part 2 Of 2
5f5276 Battery Group--30 Volt--300 Ampere Hours
1l5663 Battery Group--30 Volt--170 Ampere Hours
Camshaft
5h1227 Carburetor
1h9435 Clutch And Starter Pinion Control Group
1H***35Clutch And Starter Pinion Control Group1
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1l7470 Clutch Group--Type 1
1l7470 Clutch Group--Type 2
1l5025 Clutch Unit Assembly
4l4100 Common Lubrication System Arrangement--Field Installation
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly2
0S***17Bolt --Use Open Hole In Compressor Body2
1A***36Bolt; (5/16-18x0.687-In)1
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3l4602 Complete Governor Group--10% Regulation At 1000 R.P.M.
9f3908 Complete Governor Group
2l1508 Complete Governor Group
3l3861 Complete Governor Group--10% Regulation At 1000 R.P.M.
2l4669 Compression Release Control Group
2L***69Compression Release Control Group1
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Connecting Rod And Piston (2 Groups Req'D.)
3l9698 Connections And Pump Group--Raw Water
3h768 Crankshaft Group
1l4327 Crankshaft Stub Shaft Group--Front
2l3762 Cylinder Block, Cylinder Head And Valve Mechanism Group--Part 1 Of 2
2L***62Cylinder Block Cylinder Head And Valve Mechanism Group; Cylinder Block, Cylinder Head And Valve Mechanism Group1
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2l3762 Cylinder Block, Cylinder Head And Valve Mechanism Group--Part 2 Of 2
2L***62Cylinder Block Cylinder Head And Valve Mechanism Group; Cylinder Block, Cylinder Head And Valve Mechanism Group1
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9f740 Discharger
2l513 Electric Starting Arrangement--Clockwise Engine Rotation
1L***64Bracket--Switch1
2A***90Machine Screw--Switch To Bracket2
2L***13Electric Starting Arrangement1
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2l512 Electric Starting Arrangement--Counterclockwise
1L***64Bracket--Switch1
2A***90Machine Screw--Switch To Bracket2
2L***12Electric Starting Arrangement1
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2l1704 Electric Starting Group--12 Volt
2l1705 Electric Starting Group--6 Volt--Type 2
2l1705 Electric Starting Group--6 Volt--Type 1
2l1702 Electric Starting Motor--12 Volt
2l1703 Electric Starting Motor--6 Volt
1l6461 Electric Tachometer Group
4l1689 Electric Tachometer Group
2l1172 Ether Starting Aid Group (L.H.)
2L***72Ether Starting Aid Group (L.H.)1
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2l1166 Ether Starting Aid Group (L.H.)
2L***66Ether Starting Aid Group (L.H.)1
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2l1171 Ether Starting Aid Group (R.H.)
2L***71Ether Starting Aid Group (R.H.)1
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2l1165 Ether Starting Aid Group (R.H.)
2L***65Ether Starting Aid Group (R.H.)1
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8f4154 Expansion Tank Group (Large Capacity)
2l5617 Flywheel Assembly--Diesel Engine
2L***17Flywheel Assembly; Flywheel Assembly--Diesel Engine1
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2l1647 Flywheel Assembly--Diesel Engine
7f2625 Front Power Take-Off Group--Type 1
7f2625 Front Power Take-Off Group--1 : 1 Ratio--Type 2
3l4830 Fuel Priming Pump Group--L.H.--Replaces 2l996
3l1514 Fuel Priming Pump Group--Type 1--Replaces 2l991
1l500 Fuel Priming Pump Group--L.H.
3l1514 Fuel Priming Pump Group--R.H.--Type 2--Replaces 2l991
2l996 Fuel Priming Pump Group--L.H.
2l991 Fuel Priming Pump Group--R.H.
3l4827 Fuel Priming Pump Group--R.H.--Replaces 3l1514
1l7022 Fuel Priming Pump Group--L.H.--(Replaces 1l500)
3l4828 Fuel Priming Pump Group--L.H.--Replaces 1l7022
2h7161 Fuel System Group
2l5611 Gasoline Starting Engine Arrangement--Clockwise Engine Rotation
0S***92Bolt--Cover To Flywheel Housing3
1H***35Clutch And Starter Pinion Control Group1
1L***02Support Group; Engine Support Group1
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2l1637 Gasoline Starting Engine Arrangement--Counterclockwise
0S***92Bolt--Cover To Flywheel Housing3
1H***35Clutch And Starter Pinion Control Group1
1L***02Support Group; Engine Support Group1
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6f6696 Generator--32 Volt--15 Ampere
8f4595 Generator--6 Volt--30 Ampere
2l508 Generator Group--6 Volt--30 Ampere (Type 1)
2l509 Generator Group--32 Volt--15 Ampere
2l508 Generator Group--6 Volt, 30 Ampere--Type 2
2h7431 Glow Plug Arrangement For Use With Air Or Gasoline Starting
2H***31Glow Plug Arrangement1
2H***33Transformer1
2H***35Print Of Wiring Diagram1
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1l7413 Glow Plug Group--Part 2 Of 2 (32 Volt)
2h7436 Glow Plug Group
1l7413 Glow Plug Group--Part 1 Of 2 (32 Volt)
3l7216 Governor Conversion Group--10% Regulation At 1000 R.P.M.
3l7215 Governor Conversion Group--10% Regulation At 1200-1225 R.P.M.
8f2746 Governor Group--Type 3
8f2746 Governor Group--Type 2
8f2746 Governor Group--Type 1
1l2807 Governor Pneumatic Actuator Group--Type 2
1L***07Governor Pneumatic Actuator Group1
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1l2807 Governor Pneumatic Actuator Group--Type 1
1L***07Governor Pneumatic Actuator Group1
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1l2801 Governor Remote Control Group--R.H.-Type 2
1l2801 Governor Remote Control Group Part Of 1l2805 Remote Air Actuated Governor Control Group Listed On Page 135
2l7227 Heat Exchanger Assembly
2l2530 Heat Exchanger Assembly
2l1636 Ignition System Group
2l894 Instrument And Panel Mounting Group--L.H.
2L***94Instrument And Panel Mounting Group1
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2l893 Instrument And Panel Mounting Group--R.H.
2L***93Instrument And Panel Mounting Group--R.H.1
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1l6905 Instrument Panel Group
6f9031 Junction Box Group
2l2361 Keel Cooling Connections Group
2l2482 Keel Cooling System Arrangement
2L***56Oil Cooler Group1
2L***61Keel Cooling Connections Group1
2L***82Keel Cooling System Arrangement1
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3h3171 Air Motor--Counterclockwise Engine Rotation
5f7739 Magnetic Switch
8f5871 Magneto
2l1641 Manifold, Carburetor And Breather Group
2L***41Manifold, Carburetor And Breather Group1
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2l2501 Marine Gear Oil Cooler And Water Lines Group - Type 1
2L***01Marine Gear Oil Cooler And Water Lines Group1
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2l2501 Marine Gear Oil Cooler And Water Lines Group--Type 2
2L***01Marine Gear Oil Cooler And Water Lines Group1
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2l2502 Marine Gear Oil Cooler And Water Lines Group
2L***02Marine Gear Oil Cooler And Water Lines Group1
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3l2444 Motor--6 Volt--Replaces 2l1703
1l5098 Motor--24 Volt--Clockwise Engine Rotation (Replaces 6f4463)
6f4463 Motor--Clockwise Engine
1l4506 Motor--Counterclockwise Engine Rotation
6f285 Motor And Wiring Group--Counterclockwise Engine Rotation (Side View)--Type 1--Part 1 Of 2
6f285 Motor And Wiring Group--Counterclockwise Engine Rotation (Rear View)--Type 1--Part 2 Of 2
6f285 Motor And Wiring Group--24 Volt--Counterclockwise Engine Rotation--Side View (Type) 2--Part 1 Of 2
6f285 Motor And Wiring Group--24 Volt--Counterclockwise Engine Rotation--
3h3247 Air Starting Motor Assembly--Counterclockwise Engine Rotation
3h3170 Air Motor--Clockwise Engine Rotation
2l7290 Muffler Group
2l7292 Muffler Group
2l1551 Oil Cooler Group
2l1556 Oil Cooler Group
2h7664 Oil Pump Assembly
8f256 Oiler
4l1688 Instrument Panel Group--Replaces 1l6905
8f2184 Pump
1l506 Fuel Priming Pump Assembly
3l3848 Pump Assembly
3l9697 Raw Water Pump Group
2l1549 Raw Water Pump Group (Type 2)
2l1549 Raw Water Pump Group--Type 1
2l2481 Raw Water System Arrangement
2L***49Raw Water Pump Group1
2L***51Oil Cooler Group1
2L***81Raw Water System Arrangement1
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3l9699 Raw Water System Arrangement--Replaces 2l2481
2L***51Oil Cooler Group1
3L***98Connections And Pump Group1
3L***99Raw Water System Arrangement1
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3h2273 Regulator--32 Volt
4h8598 Regulator--6 Volt
7h841 Regulator Assembly--6 Volt
1m2382 Regulator Assembly--6 Volt, 30 Ampere
Relay And Element Assemblies
1l2806 Remote Air Actuated Governor Control Group--L.H.
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter1
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly1
1A***29Bolt (1-1/8") Tube Assembly To Transfer Drive Case4
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1l2805 Remote Air Actuated Governor Control Group--R.H.
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter1
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly1
1A***29Bolt (1-1/8") Tube Assembly To Transfer Drive Case4
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1l2802 Governor Remote Control Group--L.H.--Type 1
1L***02Remote Governor Control Group--L.H.1
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1l2802 Remote Governor Control Group--L.H.--Type 2
1L***02Remote Governor Control Group--L.H.1
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2l6728 Safety Alarm Group--L.H.
2l6727 Safety Alarm Group--R.H.
2l6729 Safety Alarm Group--R.H. (Circuit Normally Closed)
2l1638 Safety Drip Collector Group
8f3269 Silencer And Vapor Arrestor Group--L.H.
8F***69Silencer And Vapor Arrester Group1
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2l3665 Silencer And Vapor Arrestor Group
2L***65Silencer And Vapor Arrestor Group1
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2l1618 Starting Crank Group
3l2454 Starting Engine Arrangement--Counterclockwise Engine Rotation
0S***92Bolt--Cover To Flywheel Housing3
1H***35Clutch And Starter Pinion Control Group1
1L***02Support Group; Engine Support Group1
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7f2290 Air Starting Motor Group--Counterclockwise Engine Rotation
8f4185 Foot Valve And Strainer Assembly
8F***85Strainer As; Foot Valve And Strainer Assembly1
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Sump Pump
7f2740 Sump Pump
1l6902 Support Group--Type 2
1L***02Support Group; Engine Support Group1
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1l6902 Support Group--Type 1
1L***02Support Group; Engine Support Group1
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3f1006 Switch
1l7719 Tachometer And Cable Group--Engine Mounted (R.H.)
1l7721 Tachometer And Cable Group--Engine Mounted (L.H.)
1l1348 Top Auxiliary Drive Arrangement
1H***48Auxiliary Drive Group1
1L***48Top Auxiliary Drive Arrangement1
7F***72Accessory Drive Group1
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1l9704 Transmission And Starter Pinion Group--Side View--Part 2 Of 2
1L***04Transmission And Starter Pinion Group1
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2l2816 Transmission And Starter Pinion Group--Rear View--Part 1 Of 2
2L***16Transmission And Starter Pinion Group1
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1l9704 Transmission And Starter Pinion Group--Rear View--Part 1 Of 2
1L***04Transmission And Starter Pinion Group1
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2l2816 Transmission And Starter Pinion Group--Side View--Part 2 Of 2
2L***16Transmission And Starter Pinion Group1
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7h1937 Turbocharger Assembly
7m4929 Turbocharger Assembly
1l2073 Pressure Reducing Regulating Valve
1L***73Valve Group-Pressure Reducing; -Rh1
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3h3225 Balanced Whistle Valve
3l1029 Water Cooled Exhaust Manifold Group
3L***29Water Cooled Exhaust Manifold Group1
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2l1619 Water Lines Group
2l1630 Water Pump Group
Diesel Engine
6h1734 Air Cleaner Group
Air Inlet Shut-Off
2l3381 Air Inlet Shut-Off Arrangement
2l2320 Air Inlet Shut-Off Group
3l2391 Air Inlet Shut-Off Group
6f8666 Air Intercooler Group
2l1249 Basic Governor Group--Part 1 Of 2
3l4609 Basic Governor Group--Part 1 Of 2
3l4609 Basic Governor Group--Part 2 Of 2
2l1249 Basic Governor Group--Part 2 Of 2
6f6692 Blower Group--Clockwise Engine Rotation
6f236 Blower Group--Counterclockwise Engine Rotation
4h1973 Breather Group
6h1774 Breather Group
1h5914 Breather Group
Camshaft
1l9832 Complete Governor Group
3l7217 Complete Governor Group--Part 2 Of 2
3l3860 Complete Governor Group--10% Regulation At 1100 To 1225 R.P.M.
9f3909 Complete Governor Group
3l4603 Complete Governor Group--10% Regulation At 1100 To 1125 R.P.M.
3l7217 Complete Governor Group--Part 1 Of 2
Connecting Rod And Piston (12 Groups Req'D.)
Crankshaft
Crankshaft Bearing Replacement Groups
Cylinder Block And Covers--Front View--Part 2 Of 2
Cylinder Block And Covers--Side View--Part 1 Of 2
Cylinder Head And Valve Mechanism
2f6921 Cylinder Head And Valve Mechanism Group
2F***21Cylinder Head And Valve Mechanism Group1
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2l7237 Cylinder Head And Water Cooled Manifold Group--Part 2 Of 2
2L***37Cylinder Head And Water Cooled Manifold Group1
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2l7237 Cylinder Head And Water Cooled Manifold Group--Part 1 Of 2--Type 2
2L***37Cylinder Head And Water Cooled Manifold Group1
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2l7237 Cylinder Head And Water Cooled Manifold Group--Type 1
2L***37Cylinder Head And Water Cooled Manifold Group1
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Cylinder Head Assembly (6 Req'D.)
2l3438 Engine Base Group--Ledge Mounted
6h1985 Exhaust Manifold Shield Group
Exhaust Pipe Guard
Flywheel
Ih7875 Fresh Water Pump Group
1h7875 Fresh Water Pump Group
Ih7875 Fresh Water Pump
Front Accessory Drive--Part 1 Of 2
Front Accessory Drive--Side View--Part 2 Of 2
Fuel Filter
Fuel Injection Valves And Lines
Fuel Pump And Governor Drive
Fuel Pump Housing
2h7670 Fuel Transfer Pump And Oil Pump Assembly--Counterclockwise Engine Rotation
2H***71Fuel Transfer Pump And Oil Pump Assembly1
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9h1376 Full Flow Oil Filter Group--Front Mounted--Field Changeover
9h1377 Full Flow Oil Filter Group--Side Mounted--Field Changeover
6f6119 Hour Meter And Tachometer Drive Group
6F***19Hour Meter And Tachometer Drive Group1
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6h3082 Manifold Group
Manifolds
8h7340 Oil Filter Assembly--Full Flow
6h5869 Oil Filter Group--Front Mounted
8f6625 Oil Filter Group
8h8589 Oil Filter Group--Full Flow--Front Mounted
9h8280 Oil Filter Group--Full Flow--Field Changeover
6f8504 Oil Filter Group--Reservoir Type
7f8940 Oil Filter Group--Reservoir Type
7h7123 Oil Filter Group--Reservoir Type
Oil Lines--Part 1 Of 2
Oil Lines--Part 2 Of 2
Oil Lines
7f3465 Oil Pump Group--Clockwise Engine Rotation--Field Installation
6f3133 Oil Pump Group--Counterclockwise Engine Rotation--Field Installation
6f6133 Oil Pump Group--Counterclockwise Engine Rotation
7f3465 Oil Pump Group--Clockwise Engine Rotation
Oil Pump Idler Gear
Rear Accessory Drive
2l330 Rear Accessory Drive Group
Silencer
1f3286 Tachometer Drive Group--Counterclockwise Engine Rotation
6f9682 Tachometer Drive Group--Clockwise Engine Rotation
7h1823 Turbocharger Assembly--1021-1200 R.P.M.
Turbocharger Oil Filter
Water Cooled Exhaust Manifold--Part 2 Of 2
Water Cooled Exhaust Manifold--Part 1 Of 2
Water Cooled Exhaust Manifold
Water Lines
Marine Gears
3l5699 Air Control Group--Single Lever--Replaces 2l1677
3L***99Air Control Group; Single Lever Air Control Group1
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1l9992 Air Cylinder Assembly
1l9967 Brake Assembly
3l3053 Brake Assembly--Replaces 1l9967
2h7349 Controlair--Pilot House
8f9866 Grease Gun--Type 1
8f9866 Grease Gun--Type 2
1l8462 Mounting And Oil Connections Group--Front View (2.97 : 1 And 3.79 : 1 Ratio)--Part 2 Of 2
1L***62Mounting And Oil Connections Group1
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1l8462 Mounting And Oil Connections Group--Side View (2.97 : 1 And 3.79 : 1 Ratio)--Part 1 Of 2
1L***62Mounting And Oil Connections Group1
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Name Plate And Transfers
1F***58Plate-- Engine Information1
1H***44Transfer--Oil Filter Instructions--1 7/8" High1
1H***80Transfer--Oil Filter Instructions--1 7/8" High1
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1l9607 Pump Assembly
2l3790 Reduction Gear Assembly--2.97 : 1 Ratio
2l3791 Reduction Gear Assembly--3.79 : 1 Ratio
4f6941 Release Valve
3l2539 Reverse Gear Assembly--Part 2 Of 2--Replaces 1l8232
1l8232 Reverse Gear Assembly--Part 2 Of 2
3l2539 Reverse Gear Assembly--Part 1 Of 2--Replaces 1l8232
1l8232 Reverse Gear Assembly--Part 1 Of 2
1l8719 Reverse Gear Control Group--R.H.--Type 4
1l8719 Reverse Gear Control Group--R.H.--Type 3
1l8719 Reverse Gear Control Group--R.H.--Type 5
1l8719 Reverse Gear Control Group--R.H.--Type 1
1l8719 Reverse Gear Control Group--R.H.--Type 2
1l8720 Reverse Gear Control Group--L.H.--Type 3
1L***20Reverse Gear Control Group--L.H.1
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1l8720 Reverse Gear Control Group--L.H.--Type 4
1L***20Reverse Gear Control Group--L.H.1
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1l8720 Reverse Gear Control Group--L.H.--Type 2
1L***20Reverse Gear Control Group--L.H.1
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1l8720 Reverse Gear Control Group--L.H.--Type 1
1L***20Reverse Gear Control Group--L.H.1
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2l5142 Reverse Gear Pneumatic Control Arrangement
1A***29Bolt (1-1/8") Tube Assembly To Transfer Drive Case4
1L***07Governor Pneumatic Actuator Group1
2H***49Controlair1
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2l1677 Single Lever Air Control Group--Type 2
2l1677 Single Lever Air Control Group--Type 1
3l3894 Single Lever Governor And Reverse Gear Control Arrangement
3L***87Control Group--Remotely Mounted1
3L***93Control Unit1
3L***94Single Lever Governor And Reverse Gear Control Arrangement1
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4l1560 Tool Group
8h3074 Tool Group--Replaces 6h9898
8f268 Valve
1l6120 Valve
1h2903 Valve
3h984 Valve Assembly
2l6249 Valve Assembly

D397D serial number reference

The PIN/serial plate on a D397D sits on the engine block or front housing; on gensets it is often duplicated on the control panel or skid tag. The serial reads as a 3-character prefix followed by a numeric sequence (e.g., 42B1234). The prefix identifies the specific model/build combination; the number after it is the individual unit sequence used to pin down parts breaks.

PrefixIdentifies
42BD397D (Series D) marine/industrial engine, V12 turbocharged diesel

Frequently asked questions

What engine does the Caterpillar D397D use?

The D397D is itself the engine: a Caterpillar V12, indirect-injection (precombustion-chamber) diesel with no electronic controls, factory-rated at the Series D level at roughly 485 kW (650 hp) at 1300 rpm. It shares its basic V12 architecture with the larger D398, though published bore and stroke figures for the two are sometimes mixed together.

What is the operating weight of the Caterpillar D397D?

Reported dry engine weight for the bare engine is about 5,300 kg (11,700 lb). Confirm the as-built weight from the dataplate or your dealer for a specific unit.

What replaced the Caterpillar D397D?

No factory one-for-one marine successor is documented for the D397D specifically. Its A-through-D suffixes already represent Caterpillar's own rating updates to the base D397, and once this mechanical marine-engine generation was phased out, later turbocharged, electronically governed Caterpillar marine engine lines took over new propulsion and genset business, though no source ties one specific model as its direct replacement.

What D397D owners discuss

What kind of fuel system does the D397D marine engine run, and does it have any electronics?
Fully mechanical sleeve-metering fuel system: one injection pump per cylinder, mounted in a common housing in the vee, feeding precombustion-chamber injection valves in each head. That's indirect injection, not the direct-injection layout some generic spec pages claim for this model - go by the factory systems-operation description, not an aggregator summary. There's no governor electronics and no ECM, so no fault codes to pull. Speed and fuel control run entirely through the mechanical governor and linkage, and troubleshooting stays mechanical: fuel delivery, timing, and compression, not a diagnostic scan.
What wear patterns show up most often on these old V12 Cat blocks?
The recurring complaint on long-serving units is oil weeping and leaking. It traces back to a clogged or gummed crankcase breather that lets blowby pressure build in the crankcase, forcing oil out past seals and gaskets instead of venting properly. A worn oil slinger and sludge buildup from unburned blowby residue make it worse. This isn't a sudden-failure item, it's slow seepage that gets progressively worse the longer the breather goes uncleaned.
How does the horsepower rating change across D397 generations, and does that matter for a marine repower?
Ratings moved across the production run and vary by source. Some references put the marine D397 around 500 hp at 1200 rpm (an earlier or continuous rating), others cite the same family up to roughly 650 hp at 1300 rpm (a later or intermittent rating). Treat any single number with caution and match it against the nameplate and the specific series letter (A through D) before sizing a repower or ordering parts. The family also includes the larger D398 and D399, so confirm the rating plate and model callout together rather than assuming.
What cooling and electrical quirks should an operator know about?
Overheating traces to the usual suspects on this engine: a stuck thermostat, a worn freshwater pump, low coolant or header-tank level, or a plugged heat exchanger or keel cooler. The freshwater pump is a well-known wear item on this family, with rebuild kits circulating specifically for it, so budget for that service. Electrically, this generation used a dual 32-volt starter arrangement, one starter mounted on each side of the block, instead of a single starter. If one side won't engage, the other can still crank the engine, but service both as a pair rather than running on one. Have your dealer or marine mechanic verify starting and charging circuit condition rather than relying on a single working starter.
Is the D397D related to the D398 and D399, and can parts be shared across them?
They're the same engineering family, larger and smaller members of one V12 lineage sharing fuel-system architecture (sleeve metering, precombustion-chamber injection) and some driveline design. Precombustion chamber assemblies are cited as common across the D375, D386, and D397 line specifically. Bore, stroke, and displacement step up moving from D397 to D398 to D399, so never assume a part interchanges across the family without confirming against the parts book for the exact model and serial prefix.
What should I check before buying a used D397D or a vessel that's been repowered with one?
Start with the serial prefix. Marine D397D units are documented under their own distinct prefix, so confirm the data plate matches before trusting paperwork that calls an engine a D397D. Pull the crankcase breather and look for a history of oil seepage, the classic tell on this family. Check the freshwater pump for play or leakage. Ask for injection pump and valve service records, since the sleeve-metering plunger, barrel, and sleeve are matched sets that must stay together - mixed components across cylinders or engines cause fuel delivery problems. On a repowered vessel, confirm the mounts, shaft alignment, and exhaust system were engineered for this engine's weight and torque rather than carried over from whatever it replaced. Have your dealer or marine mechanic verify compression and injection timing during survey before purchase.
Why would someone pick an old mechanical engine like the D397D for a repower instead of a modern electronic diesel?
The recurring argument is durability and simplicity: nothing electronic to fail, no sensor harness to chase, and a long service record in continuous-duty industrial roles (draglines, generator sets, drilling rigs) before these blocks found their way into marine propulsion. The tradeoff is fuel efficiency and emissions compliance against a modern common-rail engine, plus shrinking parts availability as the model ages out of factory support. The choice comes down to valuing proven mechanical simplicity over modern fuel economy and compliance.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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