Caterpillar D350D
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar D350D is a mid-size articulated dump truck (ADT) in the roughly 30-32 tonne payload class, built for off-highway earthmoving and quarry haul work. It runs a single engine option across its production run: the Cat 3306 turbocharged, direct-injection diesel with aftercooling, inline 6-cylinder, 10.5 L (640.8 cu in) displacement, rated about 213 kW (285-286 hp) and mechanically governed with no electronic control module. A 5-speed powershift transmission drives the axles, and the same TO-4-type oil lubricates both the transmission and the wet-disc service brakes. Empty operating weight runs about 24,595-24,735 kg (54,223-54,531 lb) depending on chassis, loaded gross weight reaches roughly 56,336-56,482 kg (124,200-124,519 lb), and rated payload sits near 31.7 tonnes (about 69,977-69,988 lb). Caterpillar built the D350D roughly 1989 through 1993 under the 9RF serial prefix, following the D350C and preceding the D350E that took over the nameplate from 1993, part of a broader D-series line, alongside the related D25D, D30D, and D40D, that traces back to the DJB Engineering-built articulated trucks Caterpillar acquired rights to in the mid-1980s. It was offered in standard-axle and wide-axle chassis configurations, the two differing in overall width and dump-body capacity while sharing the same engine and driveline.
Within the D350D's own run the driveline stayed fixed: same 3306 engine, same 5-speed powershift, same TO-4 fluid strategy, with the wide-axle chassis offered as a factory option for a wider stance and a shallower, less-heaped dump body rather than a mechanical change. The bigger shift sits at the edges of the nameplate. The D350C before it and the D350E after it are separate engineering generations, and there is no factory D350D Series II; that designation belongs to the later D350E generation, worth checking before assuming two listings describe the same machine. In the used and parts market, the D350D's value is its mechanical simplicity: no ECM, no aftertreatment, and a driveline closely related to the D25D/D30D/D40D family, which keeps diagnostics straightforward and widens the pool of cross-compatible driveline parts. Surviving units are mostly older fleets and secondary markets, making documented service history and fluid-sample trends the best way to judge remaining life before buying or parting one out.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar D350D specifications
Engine
| Engine model | Cat 3306, turbocharged direct-injection diesel with aftercooling (DITA configuration) |
| Cylinders | 6, inline |
| Gross power | 213 kW (285-286 hp) |
| Displacement | 10.5 L (640.8 cu in) |
| Emissions certification | Not emissions-tiered; production run ended before nonroad diesel emissions-tier regulations took effect |
Weights
| Operating (empty) weight - standard axle | 24,595 kg (54,223 lb) |
| Operating (empty) weight - wide axle configuration | 24,735 kg (54,531 lb) |
| Gross (loaded) weight - standard axle | 56,336 kg (124,200 lb) |
| Gross (loaded) weight - wide axle configuration | 56,482 kg (124,519 lb) |
| Rated payload | 31,738-31,743 kg (69,977-69,988 lb), varies by axle configuration |
Dimensions
| Overall length - standard axle | 9.96 m (32.65 ft) |
| Overall length - wide axle configuration | 10.09 m (33.11 ft) |
| Overall width - standard axle | 3.00 m (9.85 ft) |
| Overall width - wide axle configuration | 3.30 m (10.83 ft) |
| Overall height | 3.33 m (10.93 ft), both configurations |
| Wheelbase - standard axle | 5.89 m (19.33 ft) |
| Wheelbase - wide axle configuration | 6.02 m (19.76 ft) |
| Dump (body raised) height - standard axle | 6.52 m (21.4 ft) |
| Dump (body raised) height - wide axle configuration | 6.46 m (21.2 ft) |
Performance
| Maximum travel speed | 48.1 km/h (29.9 mph) |
| Transmission | 5-speed powershift |
| Tire size | 26.5x25 radial |
| Body capacity, heaped - standard axle | 20.5 m3 (26.8 yd3) |
| Body capacity, struck - standard axle | 16.0 m3 (20.9 yd3) |
| Body capacity, heaped - wide axle configuration | 20.0 m3 (26.2 yd3) |
| Body capacity, struck - wide axle configuration | 14.0 m3 (18.3 yd3) |
Service capacities (summary)
| Fuel tank | 450 L (118.9 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
D350D fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) - Cat 3306 turbocharged diesel, 10.5 L (640 cu in) inline-6, approx. 213 kW (285 hp) gross | Not published for the D350D specifically in sources found. The 3306 engine block runs roughly 27 L (7.2 US gal) with filter at the engine level; confirm the truck-installed figure on the machine's OMM decal or with your dealer. | Cat Diesel Engine Oil (DEO); pick the multigrade viscosity from the Cat DEO chart for the expected ambient temperature at service. |
| Cooling system | Not published for the D350D specifically. 3306-family engine-only figures run about 16-18 L (4.2-4.8 US gal), varies by configuration; the installed truck system (radiator, hoses, expansion tank) holds more than the bare engine. Confirm on the machine or with your dealer. | Cat Extended Life Coolant (ELC) or a Cat-approved glycol/water antifreeze mixed to the ratio shown on the machine's cooling system chart. |
| Fuel tank | 450 L (118.9 US gal) | No. 2-D diesel fuel meeting Cat's fuel specification; switch to a winterized blend or use a cold-flow additive in cold climates. |
| Powershift transmission (5-speed) | Not published for the D350D in sources found - check the OMM decal or your dealer for the exact fill. | Cat TDTO (Transmission/Drive Train Oil), TO-4 spec, viscosity grade selected by ambient temperature. |
| Front axle differential and final drives | Not published for the D350D in sources found - verify with your dealer. | Cat TDTO (Transmission/Drive Train Oil), TO-4 spec, viscosity grade selected by ambient temperature. |
| Rear tandem differentials and final drives (center and rear axles) | Not published for the D350D in sources found - verify with your dealer. | Cat TDTO (Transmission/Drive Train Oil), TO-4 spec, viscosity grade selected by ambient temperature. |
| Hydraulic system and tank (steering, hoist, brakes) | Not published for the D350D in sources found - verify with your dealer. | Caterpillar Hydraulic Oil (HYDO) or an approved TO-4 equivalent; select viscosity grade by ambient temperature per the machine's hydraulic chart. |
| Grease points (chassis, pins, articulation joint) | N/A - spec only, no reservoir capacity. | Cat Multipurpose Grease (NLGI-2 lithium-complex equivalent), applied per the lubrication schedule. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar D350D maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
| Every 6,000 h |
|
Servicing the D350D beyond the schedule
Predictive Maintenance & Fluid Analysis
The D350D predates onboard diagnostics, so fluid sampling carries the load. Pull S.O.S samples from the 3306 crankcase, the TO-4 oil shared by the powershift transmission and wet-disc brakes, the differentials, and the hydraulic tank on a fixed interval. Rising wear metals in the shared TO-4 supply can signal brake-disc glazing or clutch-pack wear before it shows at the pedal. Track soot loading and TBN in engine oil since injection timing drifts gradually on a mechanically governed pump, not through a fault code.
Corrective & Common Repairs
The 3306's common failure mode under load is smoke and lost power traced to the fuel ratio control valve behind the injection pump (a ruptured diaphragm lets oil cross into the air side) rather than the turbocharger itself. A weak fuel transfer pump mimics the same symptoms once the tank runs low. The spring-applied, hydraulically-released parking brake depends on accumulator precharge; one that reapplies early points there, not a worn brake pack. Hitch pins, steering cylinder pins, and the front oscillation trunnion round out the recurring wear list.
Overhaul & Rebuild Points
Top-end overhaul on the 3306 comes due once compression and blow-by trend past normal on oil-sample data; expect liner, piston, and injector work at that stage. The 5-speed powershift eventually needs a clutch-pack rebuild, usually flagged by slipping shifts and metal in the TO-4 oil. Differentials and final drives on both standard- and wide-axle chassis are rebuilt as a set once gear wear shows in sampling. The hitch trunnion bushings and wet-disc brake packs are the other major wear items worth budgeting for at a full driveline rebuild.
Seasonal & Environment Servicing
Cold starts on the mechanically governed 3306 need the right TO-4 viscosity grade and functioning starting aids; run winter-grade fuel in the 450 L tank to avoid gelling. In hot, dusty applications, shorten the air-cleaner service interval and clean the radiator and oil cooler fins more often, since the turbocharged engine is sensitive to restricted airflow. Wet-season work calls for more frequent greasing at the oscillating hitch and articulation joint, plus a closer eye on the wet-disc brake seals where water and mud collect around the axle housings.
D350D common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 8M-3182 | Spring,Helical,Comp Engine Oil Filter Assembly | Lubrication service | Check fitment → |
| 2P-2537 | Stud Engine Oil Filter | Lubrication service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
D350D fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| 100-03 / 100-04 | Engine Oil Pressure sensor circuit reads above or below the valid signal range | Open or shorted wiring at the oil pressure sender, corroded connector, or a failed sender rather than a real pressure loss | Check sender wiring and connector for an open or short before condemning the sender; confirm actual pressure with a mechanical test gauge |
| 110-03 / 110-04 | Engine Coolant Temperature sensor circuit reads above or below the valid signal range | Open or shorted wiring at the coolant temperature sender, corroded connector, or a failed sender | Inspect the sender harness and connector, verify actual temperature with a handheld probe, replace the sender only after wiring checks good |
| 111-02 | Engine Coolant Level sensor signal is erratic or intermittent | Coolant level near the probe tip, a corroded probe, or a loose connector causing an intermittent signal | Check actual coolant level and top off as needed, clean and inspect the level probe and its connector |
| 096-03 / 096-04 | Fuel Level sender circuit reads above or below the valid signal range | Open or shorted wiring to the tank sending unit, a stuck float, or a failed sender | Check harness continuity to the sender and float movement, replace the sender only if wiring tests good |
| 177-03 / 177-04 | Transmission/torque converter oil temperature sensor circuit reads above or below the valid signal range | Open or shorted wiring or connector at the transmission oil temperature sender | Inspect the harness and connector, confirm actual temperature with a handheld probe, replace the sender only if wiring checks good |
| 168-02 | Electrical system (battery/charging) voltage is erratic or out of normal range | Loose or corroded battery terminals, a failing alternator, or a bad ground strap | Load-test the battery, check alternator output and drive belt, clean and tighten all battery and ground connections |
| Low Engine Oil Pressure warning lamp / action alarm | Actual engine oil pressure has dropped below the safe operating threshold; this is the most common real-world alert on this machine, separate from a stored circuit code | Low oil level, a plugged oil filter, a worn oil pump, or a failed pressure sender | Shut down promptly, check oil level and filter condition, confirm true pressure with a mechanical gauge before returning to service |
| High Coolant Temperature warning lamp / action alarm | Actual coolant temperature has risen above the safe operating threshold | Low coolant, a blocked radiator core or fan drive issue, a stuck thermostat, or a failing water pump | Shut down and let the engine cool, check coolant level and look for leaks, inspect the radiator, fan drive, and thermostat |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
D350D attachments & work tools
Dump body / rated capacity class
Standard steel dump body, struck capacity about 14.0-16.0 m3 (18.3-20.9 yd3) and heaped capacity about 20.0-20.6 m3 (26.2-26.9 yd3), varies by configuration/series across dealer spec sheets. Rated payload is about 31.7 t (roughly 69,980 lb).
Wide-axle chassis configuration
A wide-axle version of the D350D is listed separately from the standard-gauge unit, with greater overall width and a longer wheelbase (overall length about 10.1 m / 33.1 ft vs 9.95 m / 32.65 ft standard). Same engine, capacity, and payload rating as the standard unit; the wider stance is a factory chassis option for stability rather than a bolt-on attachment.
Tailgate and body-discharge control
Standard rear tailgate contains material during haul and travel. For sticky or wet loads that resist a normal dump cycle, rear-eject (ejector) bodies that push the load off the chassis are offered for this size class by specialist truck-body builders as a body swap, not a Cat quick-attach work tool.
Wear liners and spill guards
Abrasion-resistant liner plate and impact liners for the body floor/sides, plus tailgate spill guards to reduce carryback, are standard options across Cat's haul-truck body lineup for abrasive or sticky material. Treat sizing/fitment as class-typical rather than confirmed on a specific D350D document.
Articulation and oscillation hitch (frame coupling)
This machine class has no quick-attach work-tool coupler; the functional 'mounting' system is the oscillating hitch frame joining the front tractor half to the rear dump-body frame half, allowing the frames to articulate for steering and oscillate independently over rough terrain. This hitch/steering arrangement is documented in Cat service literature covering the D-series articulated truck line that includes the D350D.
Tires
Standard fitment is 26.5x25 radial earthmover tire on both standard and wide-axle D350D configurations. Bias-ply tires in the same nominal size are a common industry alternative for rock/quarry duty in this class, though not confirmed as a listed factory option for this specific model.
Powertrain and why there is no work-tool ecosystem
Power comes from a Caterpillar 3306 turbocharged diesel rated about 213 kW (285-286 hp) through a 5-speed automatic powershift transmission. As an articulated dump truck the D350D hauls loose material only; it does not run interchangeable buckets, forks, blades, or hydraulic work tools the way a loader or excavator does, so 'attachments' for this model are body/chassis configuration choices rather than a coupler-based tool line.
All D350D assemblies by section
Every catalogued assembly group for the Caterpillar D350D. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Basic Engine
284-7811 Kit-Hardware
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 1 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 2 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
Engine Arrangement
284-3287 Conversion Ar-Engine
| 0R***14 | Rod As-Connecting | 1 |
| 0R***97 | Cylinder Pack Group | 6 |
| 0R***82 | Injector As | 6 |
Fuel System
7c-8993 Fastener Gp-Fuel Inj Pump
| 0S***14 | Bolt (.25" Diameter-.50" Long) | 3 |
| 2S***83 | Bolt (3.25" Long-Drilled Head) | 1 |
| 4F***57 | Screw,Cap,Hexagon H Shock Mount To Bracket | 8 |
111-5162 Control Gp-Fuel Ratio
| 10***93 | Washer | 1 |
| 11***62 | Control Group-Fuel Ratio (Basic) | 1 |
| 11***58 | Washer; (12.7x6.65x0.79-mm Thk) | 1 |
2w-2410 Governor Gp
| 03***16 | Bolt-Self Locking; (1/4unc X 3/4) | 3 |
| 0S***16 | Screw,Cap,Hexagon H Receptacle Mtg; Bolt Brackets To Firewall Assembly | 6 |
| 13***07 | Seal-Lip Type; (6.39mm) | 1 |
115-9595 Pump Gp-Fuel Injection
| 0S***15 | Bolt 19 mm (.75 In.) Long Return Air Console To Enclosed Rops | 4 |
| 11***18 | Seal-O-Ring; (26.64mm Id) | 6 |
| 11***95 | Pump Group-Fuel Injection | 1 |
4p-9827 Pump Gp-Fuel Injection
| 1W***87 | Valve As-Check; (Fuel Injection Pump) | 1 |
| 4P***27 | Pump Group-Fuel Injection | 1 |
| 4P***30 | Plunger & Barrel Assem. | 1 |
7c-8992 Seal Gp-Pump
| 03***79 | Seal-O-Ring (Id=10.82mm) | 1 |
| 14***77 | Gasket | 1 |
| 15***26 | Gasket | 1 |
1w-1597 Torque Control Gp
| 1P***52 | Insulator,Bushing Governor | 1 |
| 1W***97 | Torque Control Group | 1 |
| 2P***85 | Spacer (.635 mm Thk); (0.635-mm Thk) | 1 |
Service Equipment And Supplies
284-3299 Kit-Engine Parts
| 10***68 | Hose As | 1 |
| 10***69 | Tube As; (Oil) | 1 |
| 12***74 | Clip-Loop; (12.7mm Id) | 1 |
D350D serial number reference
The PIN plate sits on the truck frame, typically on the right-hand side near the cab/articulation area, with a duplicate data plate on the engine itself. Read it as a 3-letter prefix (build series) followed by a 5-digit sequence number, e.g. 9RF00460 — the prefix pins down which service manual and parts range apply, the digits track that individual unit off the line.
| Prefix | Identifies | Notes |
|---|---|---|
| 9RF | D350D articulated truck, standard production run | Main PIN prefix for the D350D (9RF00001 and up). Documented in the factory service manual set for this range and matched to real field units — 1991-1992 D350D trucks carrying PINs in the 9RF00300-9RF00460 span, all fitted with the Cat 3306 diesel (3306B noted on field nameplates). Expect this prefix on a genuine D350D. |
| 3AJ | D350D articulated truck, early/combined-family build (confirm with dealer) | Covers 3AJ00001-00414. Caterpillar's own service documentation for this range is published jointly for the D25D, D30D and D350D articulated truck family (shared chassis/driveline lineage from the DJB-built line), and at least one separate parts reference ties this same range to the D30D specifically. No field-verified D350D unit carrying a 3AJ PIN turned up. Treat as unconfirmed for D350D — check the PIN plate against your dealer before ordering parts. |
Frequently asked questions
What engine does the Caterpillar D350D use?
A Cat 3306 turbocharged, direct-injection diesel with aftercooling: inline 6-cylinder, 10.5 L (640.8 cu in) displacement, rated about 213 kW (285-286 hp). It is mechanically governed with no electronic control module, consistent with Caterpillar's pre-electronic engine generation of that era.
What is the operating weight of the D350D?
Empty operating weight runs about 24,595-24,735 kg (54,223-54,531 lb) depending on standard- or wide-axle chassis. Loaded gross weight reaches roughly 56,336-56,482 kg (124,200-124,519 lb), with a rated payload near 31.7 tonnes (about 69,977-69,988 lb).
What replaced the Caterpillar D350D?
The D350E took over the nameplate from 1993. There is no factory D350D Series II; that name belongs to a later D350E-generation update, so a listing using that term describes the newer machine, not the D350D.
What D350D owners discuss
The D350D loses power and smokes heavily once it's under load. What's the usual cause?
The truck cuts out and won't restart once the tank runs below about half full, but it's fine on a full tank. What's going on?
What oil actually belongs in the D350D's transmission and brakes?
The parking brake releases fine at startup, but a few minutes after shutdown it looks like it's already reapplied. Is that normal?
What wear points should I keep an eye on at the center hitch and axle oscillation?
What should I check before buying a used D350D?
Gauges on the D350D read wrong or flicker on and off. Is it the sensor or something else?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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