Caterpillar D3
Caterpillartrack-type tractorbackhoe

Caterpillar D3

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar D3 covered here is the original small-frame track-type tractor built from 1973 into 1979, predating the current-production small-dozer line that later reused the D3 name. It carries the Cat 3204 four-cylinder diesel, a naturally aspirated engine with mechanical governor-controlled fuel injection, rated around 46 kW (62 hp), paired with a three-speed powershift transmission and clutch-and-brake steering acting through final drives to the sprockets. Operating weight runs roughly 4.7 to 6 tonnes (about 10,300 to 13,000-plus lb) depending on configuration: standard-gauge undercarriage (79U prefix), low ground pressure LGP with wider track shoes (83U), and other factory build series (82U, 06N). Caterpillar also offered the D3 as a tractor-loader-backhoe, sharing chassis and powertrain commonality with the contemporary Cat 931 track loader. This generation was replaced by the D3B at the end of the 1970s.

What makes this generation notable is its mechanical simplicity: no electronic controls, no sensors, just a governed injection pump, a powershift valve body, and clutch-and-brake steering that a field mechanic can diagnose by ear and feel. Over 45 years on, that simplicity is exactly why examples still work in developing markets where diagnostic tooling and dealer support are scarce, and why the model draws steady interest from vintage-equipment collectors and restorers. Factory parts support has thinned with age, so keeping one running now depends on a mix of remaining new-old-stock, remanufactured wear items (steering clutch discs, injection pump components, undercarriage), and machined-to-fit replacements sourced outside standard dealer counters.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar D3 specifications

Engine

Engine modelCat 3204, inline 4-cylinder, 4-stroke-cycle diesel, naturally aspirated
Displacement5.2 L (317 cu in) per equipment build records for this tractor; generic 3204 engine-family literature lists 4.4 L (269 cu in) for other bore/stroke arrangements of the same base engine. Confirm against the engine arrangement number on the data plate.
Bore and stroke108 mm x 127 mm (4.25 in x 5.00 in), typical for this engine family
Rated powerApprox. 62 hp / 46 kW gross at rated speed (standard configuration)
Fuel systemMechanical direct injection; camshaft-driven distributor-type injection pump with multi-hole injectors. No electronic controls.
GovernorMechanical, min-max or variable-speed all-speed type
Compression ratioApprox. 16.5:1 (typical for this engine family; verify against specific arrangement)
Net dry engine weightApprox. 500 kg (1,100 lb), engine only, no fluids or accessories
Production spanApprox. 1973-1979, built in Japan, predecessor to the D3B
Serial number prefixes79U (standard gauge, main production run), 83U (LGP / extreme-service undercarriage). Less-documented prefixes 06N and 82U are also associated with this model; treat as secondary until confirmed against your specific unit's plate.

Weights

Operating weight, standard gaugeApprox. 4,670-5,900 kg (10,300-13,000 lb), bare tractor with blade, depending on equipped attachments
Operating weight, LGP configurationNot independently documented for this vintage series in accessible records. Expect a modest increase over standard gauge from the wider track group and shoes; verify against the parts/operation manual for the 83U prefix
Weight noteA figure of approximately 14,000 kg (30,800 lb) is sometimes published for this model, but that sits far outside the weight class implied by the engine rating and by the successor D3B's documented range (approx. 5,100-6,900 kg / 11,300-15,160 lb); treat it as unreliable rather than a genuine spec for this vintage tractor

Dimensions

Length, with dozer bladeApprox. 3.68 m (12 ft 1 in)
Length, tractor only (no blade)Approx. 2.77 m (9 ft 1 in)
Width over tracks, standard gaugeApprox. 1.78 m (5 ft 10 in)
Height to top of hood/cabApprox. 1.70 m (5 ft 7 in)
Track gauge, standardApprox. 1.42 m (4 ft 8 in)
Track shoe width, standardApprox. 305 mm (12 in) grouser shoe
Track shoe width, LGPWider grouser shoe fitted for the 83U low-ground-pressure undercarriage; exact width not independently confirmed for this vintage series
Ground clearanceApprox. 0.31 m (12 in)
Track contact length on groundApprox. 1.83 m (6 ft)
Dimensions noteCaterpillar reused the D3 name for an unrelated current-production small dozer introduced in 2020, a different machine with different dimensions. Treat the length/width/height figures above as approximate for this vintage 1970s tractor and cross-check against a period operation manual where precision matters.

Performance

TransmissionPowershift, 3 forward speeds / 1 reverse speed
Maximum forward travel speed (top gear)Approx. 11.4 km/h (7.1 mph)
Reverse travel speedApprox. 5.1 km/h (3.2 mph)
Individual gear speeds (1st/2nd)Not documented in accessible sources for this vintage; only top-gear forward and single reverse speed are consistently published
Ground pressure, standard gaugeApprox. 54 kPa (7.9 psi), typical for the standard shoe/undercarriage combination on this weight class. Treat as approximate and confirm against a period spec sheet for your exact configuration
Ground pressure, LGP configurationLower than standard gauge by design (wider shoes, greater ground contact area); exact figure not independently documented for this vintage series
Drawbar pullNot published in accessible sources for this model/vintage. Consult the factory performance chart or a dealer for rated drawbar pull by gear
GradeabilityNot documented in accessible sources for this vintage. Typical of this machine class and undercarriage, but no verified factory figure found

Blades and attachments

Standard equipmentFactory dozer blade (straight configuration); this was the standard attachment for the model
Blade capacityNot reliably documented for this specific vintage without risk of confusion with the unrelated current-production D3's blade options. Consult the period specalog or parts manual for the exact blade width/capacity code fitted to your unit
Tractor-loader-backhoe (TLB) configurationThis model was also factory-offered as a tractor-loader-backhoe. The parts catalog for this machine carries backhoe boom, bucket, stick, and stabilizer cylinder groups alongside loader groups, confirming the backhoe-capable configuration shared with the companion 931 track loader
Backhoe hydraulicsBackhoe operation calls for the higher-capacity implement pump option, rated around 22 US gpm at 2500 psi (versus the standard base-machine hydraulic circuit), to give adequate boom/stick/bucket cycle speed

Service capacities summary

Fuel tankApprox. 114 L (30 US gal)
Hydraulic system (implement circuit)Approx. 30-57 L (8-15 US gal) depending on source/series; open-center system rated around 172 bar (2,500 psi) with pump flow near 55 L/min (14.5 US gpm)
Powershift transmission oilApprox. 17 L (18 US qt)
Engine oil (with filter change)Approx. 9.5 L (2.5 US gal)
Cooling systemApprox. 12 L (3.2 US gal) engine-side; total system volume depends on radiator/piping and is not separately published
Electrical system12V system, alternator charging, rated approx. 40 amps
Fluid specification notesUse Caterpillar-spec diesel engine oil (Cat DEO or equivalent API CD/CE-rated oil, commonly SAE 15W-40), Cat TDTO-class transmission/hydraulic oil, and standard Cat coolant/antifreeze for this era of machine. Confirm exact grade against the machine's lubrication chart

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

D3 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)Not independently confirmed for the original D3 (S/N 79U/6N prefix, pre-D3B). The related D330/3204-family 4-cylinder diesel used in the successor D3B lists 12 L (3.2 gal); treat that as an approximate reference figure only, not a confirmed D3 number. Confirm against the OMM or parts book for your serial prefix.Cat diesel engine oil (Series 3 / Cat DEO-equivalent, API CD-class for the era). Viscosity by ambient temperature per period Cat guidance: SAE 10W below 0°C (32°F), SAE 30 for 0-25°C (32-77°F), SAE 10W-30 multigrade where temperatures swing across that range.
Cooling systemNot confirmed for the original D3 in available literature. Same-class D330 4-cylinder engine data and D3B-family figures suggest roughly 19-20 L (5.0-5.3 gal), but no D3-specific number could be verified. Confirm against the OMM for your serial prefix.Cat permanent-type antifreeze/coolant (glycol-based, DEAC-equivalent for the era) with corrosion inhibitor, mixed to protect against the lowest expected ambient temperature.
Fuel tank113.6 L (30 gal)No. 2-D diesel fuel. No. 1-D diesel recommended in cold weather (below roughly 0°C/32°F) to reduce fuel waxing/gelling.
Power shift transmissionApprox. 17 L (4.5 gal) per cross-referenced parts/service data for the 79U-prefix D3. Treat as approximate pending direct confirmation from the OMM for your machine.Cat TDTO (Transmission/Drive Train Oil), SAE 30, or a TO-2/TO-4-spec 30-weight equivalent. Cat TDTO exceeds the TO-4 spec and is formulated to extend powershift friction-material life. Thinner viscosity (10W or 10W-30) suited to sustained sub-freezing operation.
Bevel gear and steering clutch compartmentApprox. 15 L (4 gal) per cross-referenced parts/service data. Approximate; confirm against the OMM. This compartment is checked and filled separately from the power shift transmission case even though the same oil spec applies.Cat TDTO 30W, or a TO-2/TO-4-spec 30-weight equivalent (same specification family as the power shift transmission).
Final drive (each side)9.5 L (2.5 gal) per side. Fill only to the centerline check plug; the large square-head plugs are level checks, not fill points, and overfilling is a common mistake.Cat TDTO 50W or 60W, or a TO-4-spec 50W/60W gear oil. Straight engine oil of the same weight is an accepted substitute for this compartment per Cat guidance.
Hydraulic/steering control system30 L (8 gal)Cat HYDO 10W hydraulic oil, or an AW-32-spec equivalent.
Pivot shaft / equalizer barGrease point only, no fill-volume specification. Lubricated through a remote fitting serving both end-pin bearings.Cat Multipurpose Grease (NLGI 2 EP). Switch to a softer NLGI 1 equivalent for sustained sub-zero climates to ease gun pumpability.
Grease specification (general chassis/track fittings)Applied per standard grease-gun interval at all chassis, track, and linkage zerks; no single reservoir volume applies.Cat Multipurpose Grease (NLGI 2 EP) for general use; NLGI 1 equivalent in cold climates.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar D3 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level on the 3204 dipstick before startup and top off as needed
  • Check coolant level at the radiator and inspect hoses and core for leaks or debris packing
  • Drain water and sediment from the fuel tank sump and check fuel level
  • Walk around and check track sag, grouser wear, and undercarriage for loose hardware or oil seepage
  • Check steering clutch and brake pedal free play and listen for clutch slip on turns
Every 50 h
  • Grease steering clutch and brake linkage pins and all chassis lube fittings
  • Service the air cleaner precleaner and empty the dust cup
  • Check battery electrolyte level and terminal condition
  • Check final drive and steering clutch compartment oil levels
  • Inspect fan belt tension and condition
Every 250 h
  • Change engine oil and replace the engine oil filter element
  • Replace the primary fuel filter element and bleed the fuel system
  • Check powershift transmission oil level and top off with the specified transmission/steering clutch oil
  • Check steering clutch and brake adjustment and reset free play if worn past spec
  • Inspect radiator core and clean packed debris from fins
Every 500 h
  • Change powershift transmission and steering clutch compartment oil
  • Replace the secondary fuel filter element
  • Re-check and reset track sag using the grouser-tip sag measurement, add or bleed grease at the track adjuster valve as needed
  • Service or replace the air cleaner primary element
  • Pull an oil sample from the engine, transmission, and final drives for wear-metal and contamination screening if a fluid sampling program is in use
Every 1,000 h
  • Check and adjust valve lash on the 3204 cylinder head
  • Check injection pump timing and governor linkage travel against factory settings
  • Change final drive (bevel gear case) oil
  • Inspect steering clutch discs, release yoke, and brake band for wear and rebuild if slipping persists after adjustment
  • Inspect track chain, rollers, idlers, and sprockets for wear and pitch stretch
Every 2,000 h
  • Flush and refill the cooling system with fresh antifreeze/water mix and pressure-test the radiator cap and hoses
  • Pull the injection pump for bench calibration or exchange if smoke, hard starting, or power loss persists
  • Rebuild or replace steering clutch fiber discs and springs as a set
  • Inspect powershift clutch packs and modulating valves for wear
  • Overhaul undercarriage components (track chain, rollers, idlers, sprockets) once wear limits are reached

Servicing the D3 beyond the schedule

Predictive Maintenance & Fluid Analysis

This machine predates onboard diagnostics, so predictive care on a D3 means scheduled sampling and observation. Pull periodic oil samples from the 3204 crankcase, powershift/steering clutch compartment, and final drives to catch wear metal before it becomes a failure. Watch exhaust smoke color for injection pump or ring wear, listen for steering clutch slip under load, and track sag as an undercarriage wear indicator. Coolant condition and antifreeze strength should be checked on the same schedule as oil, since the 3204's cast-iron block is unforgiving of neglected corrosion inhibitor.

Corrective & Common Repairs

Typical D3 complaints trace to the steering clutch and brake compartment: worn fiber discs, a sticking hydraulic release valve, or a brake band needing readjustment show up as pull-to-one-side steering or soft braking. On the 3204, hard starting and blue-gray smoke usually point to worn injectors or a tired injection pump needing recalibration. Also check the water pump and radiator core for age-related leaks, final drive seals for oil weep, and track pins and bushings for pitch stretch on higher-hour machines.

Overhaul & Rebuild Points

At high hours, plan for a steering clutch compartment rebuild: fiber discs, springs, and the release yoke wear as a set and are best replaced together rather than piecemeal. Engine overhaul on the 3204 covers liners, pistons, and a bench recalibration of the injection pump and governor linkage. The powershift transmission's clutch packs and modulating valves wear with hour count and warrant inspection at rebuild. Undercarriage overhaul, chain, rollers, idlers, and sprockets, is the other major rebuild point once track sag can no longer be adjusted out.

Seasonal & Environment Servicing

Cold starts on a mechanical-governor 3204 rely on disciplined ether use, short bursts while cranking, not continuous spray, plus correct antifreeze concentration and a warmed-up idle before working the machine. Check and reset track tension for frozen or thawing ground, since sag targets shift with soil grip. In dusty, hot climates, clean the radiator core and air cleaner more often and drain the fuel tank sump more frequently, since sediment and condensation both foul the mechanical injection system faster than in a temperate climate.

D3 common service parts

Part numberPart
8T-2475Transmission FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

D3 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Coolant temperature gauge needle sitting in the gauge's red segmentEngine coolant temperature has risen above the normal operating band (mechanical Cat gauges of this era typically run normal in the 82-99°C / 180-210°F band, with the red segment starting somewhere around 99-110°C / 210-230°F depending on gauge and dash calibration)Radiator core packed with mud or debris, stuck-closed thermostat/regulator, trapped air in the cooling system after service, low coolant level, or worn water pump bearing letting the fan wobble and lose airflowShut down and let cool; check coolant level and clear radiator fins/core of debris; confirm thermostat opens at spec; bleed air from the system per the fill procedure; check fan/water pump bearing for wobble or play
Oil pressure gauge low or near zero (warning light/buzzer on machines so equipped)Insufficient lubrication pressure reaching engine bearingsWorn oil pump or increased main/rod bearing clearance from wear, low oil level, oil pump inlet screen or relief valve stuck open (often shows first at low idle), or a faulty gauge/sending unit rather than an actual pressure lossVerify actual pressure with a mechanical test gauge before condemning the sender; check oil level and condition; if confirmed low, inspect oil pump, inlet screen, and bearings
Engine cranks but will not fire, especially in cold weatherInsufficient heat/compression to ignite the fuel charge on start-up; this covers both the pre-1978 precombustion-chamber (glow plug) version of the 3204 and the direct-injection version introduced partway through the D3 production runWorn rings/cylinders reducing compression, weak or fouled glow plugs (precombustion-chamber engines) not bringing the chamber to heat, air trapped in the fuel system, or cold ambient temperature compounding mechanical wearOn precombustion-chamber (glow-plug) engines, preheat with the glow plugs per the machine's procedure and do not use ether/starting fluid at the same time the glow plugs are energized, since ether ignited against a hot glow plug can backfire the intake and break plug tips; check and replace glow plugs if they are not reaching full heat. On direct-injection engines fitted with a starting-fluid aid, use it per the machine's procedure. On either version, bleed air from the fuel system and run a compression test if hard starting persists
Black or gray exhaust smoke under loadIncomplete combustion from a rich fuel mixture or off-spec injection timingClogged air filter restricting intake air, worn or faulty injector nozzles, or injection pump timing out of specificationInspect and replace the air filter, check injector spray pattern and condition, verify injection pump timing against the specified procedure
Engine surging or rough, unstable idleFuel rack/governor not holding steady fuel deliveryGovernor flyweight/spring linkage or fuel rack sticking (worn rack bushings are a common wear point), a blocked governor oil-supply screen from dirty or varnished engine oil since oil lubricates the governor internals, or an air leak on the low-pressure side of the fuel systemCheck the fuel rack for free movement at the pump housing access cover while working the throttle, change engine oil and filter and check the governor oil-supply screen for blockage, inspect low-pressure fuel lines and fittings for air leaks, inspect governor linkage for binding
Starter cranks intermittently, or continues running/turns hot after the engine startsFault in the starting circuit rather than the engine itselfFaulty or miswired starter solenoid, or a poor ground connection between the battery negative terminal and the engine block; this pairing of symptoms has been documented on this machine specificallyTest continuity from battery negative to engine block, inspect solenoid wiring and contacts, confirm the ignition/start switch is not sticking
Powershift transmission oil temperature gauge climbing quickly into the red zone under loadTorque converter/transmission fluid overheatingOperating in too high a gear for the load (lugging the converter), low or degraded transmission fluid, a clogged transmission oil cooler, or dragging brakesDownshift to the lowest practical gear for the load, check transmission fluid level and condition against the TO-4-type spec, clean the cooler core, check brake adjustment
Track sag outside spec, or audible squeal/clatter from the undercarriageImproper track tension, or a dry/failing pin-bushing jointToo loose causes bounce, vibration, and chain snaking that risks derailing; too tight accelerates roller, idler, and bushing wear. Squealing points to a dry joint: on older non-sealed track this can mean the joint needs periodic lubrication, while on sealed-and-lubricated (SALT) track a dry, noisy joint usually means a failed pin seal rather than something a grease gun fixes, and points toward a track turn or rebuildMeasure sag with a straightedge against the manual's spec, adjust tension at the idler/recoil grease fitting; if joints run dry, lubricate them if the undercarriage is the older non-sealed type, or plan a pin/bushing turn if it is sealed-and-lubricated track with failed seals
Diesel fuel odor in crankcase oil, or oil level rising between changesFuel is diluting the engine oilWorn injector seals or a failing injection pump allowing fuel to leak past into the crankcase; owners of this engine have traced the same symptom to both the fuel transfer pump and the injection pumpCheck oil for fuel smell or dilution at each service interval, inspect/pressure-test the injectors and the transfer and injection pump seals, replace as needed and change the diluted oil

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

D3 attachments & work tools

Blades

Standard-gauge D3 tractors (79U prefix) took a front dozer blade in straight or angling arrangement sized for general grading and utility dozing; the LGP undercarriage version (83U prefix) paired a wider track gauge and shoe for lower ground pressure in soft footing. Published blade width and capacity figures vary by configuration and source - confirm exact blade fit against the serial number with your dealer before ordering cutting edges or end bits.

Loader

Factory front loader arrangement follows the tractor-loader-backhoe build shared with the contemporary Caterpillar 931 track-type loader (same Japan-built chassis family, heavy parts commonality). Loader bucket runs in the roughly 0.8 cu m (about 1.1 cu yd) class, single general-purpose bucket, cross-shaft lift linkage raised and tilted by the tractor's own hydraulic bank rather than a separate power unit.

Backhoe

Rear backhoe attachment bolts on in place of the drawbar/ripper and is documented in its own dedicated parts catalog alongside the D3 tractor and 931 loader. Arrangement is boom, dipperstick, and bucket with a pair of rear stabilizer/outrigger legs for dig stability; digging depth and reach figures are not consistently documented for this exact vintage build - treat published third-party numbers as approximate and verify against the specific serial range.

Rippers

Rear ripper options for this class run single-shank or multi-shank (parallelogram-style, two to three teeth). Single-shank gives better penetration in hard, frozen, or rocky ground; multi-shank suits lighter, more favorable soil where production matters more than penetration. Shank spacing and beam style are sized for the D3's class and are not interchangeable with later D3B/D3C ripper hardware.

Winches

An optional rear-mounted cable control unit (Caterpillar's term for what other makers called a power control unit) was available for towing and skidding work, driven off the tractor's own powertrain rather than a bolt-on hydraulic pump. Line-pull and drum capacity figures are not reliably documented for this specific vintage build across available sources - varies by winch model fitted, verify before specifying cable.

Drawbars/Counterweights

A rear drawbar was the standard fitment when neither ripper, winch, nor backhoe occupied the rear of the tractor, used for towing and light pull work. Front counterweight ballast was offered to rebalance the machine when a heavier rear attachment (ripper or winch) was fitted, keeping steering and traction even front to rear.

ROPS/Canopy

Operator protection on this generation was a two-post ROPS structure, offered either open with a sunshade/FOPS canopy overhead or with a factory enclosed cab option that included heat. Canopy and cab both mount to the same ROPS frame rather than being separate structures.

Hydraulic Arrangement

Base machine hydraulics are open-center: roughly 30 L (8 US gal) reservoir, about 172 bar (2500 psi) relief setting, and pump flow near 55 L/min (14.5 gpm) feeding blade lift/tilt or loader raise/tilt. The parts catalog for this machine documents both a 3-valve control bank (blade or loader: raise/lower, tilt, angle) and a 4-valve bank that adds a section for a rear tool; ripper and winch circuits are shown as their own dedicated valve sections rather than folded into the base blade/loader bank.

All D3 assemblies by section

Every catalogued assembly group for the Caterpillar D3. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
4n7914 Air Cleaner Group
4n0307 Air Cleaner Group
4n0312 Exhaust Extension Group
1w5054 Air Lines Group
1W***54Lines Group-Air; Air Lines Group1
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7n4971 Exhaust Manifold Group
7N***71Manifold Group-Exhaust; Exhaust Manifold Group1
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7n4970 Muffler Group
5m2735 Prescreener Group
5M***35Prescreener Group; Prescreener Group----------------------.1
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Basic Engine
6n2393 Camshaft Group
6N***93Camshaft Group-Single; Camshaft Group-Single1
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2w7486 Valve Mechanism Cover Group
2W***86Cover Group-Valve Mechanism; Valve Mechanism Cover Group1
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Crankshaft Bearing Replacements
1W***55Bearing (0.25mm Undersize)1
1W***56Bearing (0.51mm Undersize)1
1W***57Bearing (1.27mm Undersize)1
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7w3926 Crankshaft Group
7W***26Crankshaft Group; Crankshaft Group1
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1w4327 Cylinder Block Assembly
2w7902 Cylinder Block Assembly
1w4326 Cylinder Block Group
1W***26Cylinder Block Group; Cylinder Block Group1
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7w9390 Cylinder Head As
7c2320 Head As-Cylinder Service*R
1w2280 Cylinder Head Group
6n2467 Cylinder Head Group*R
6N***67Cylinder Head Group; Cylinder Head Group1
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6n2467 Cylinder Head Gp*R
6N***67Cylinder Head Group; Cylinder Head Group1
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7w9392 Cylinder Head Gp*R
7n5141 Fan Drive Group
7N***41Drive Group-Fan; Water Pump Drive Group1
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7n6937 Flywheel Group
1w1355 Front Gear Group
1W***55Gear Group-Front; Front Gear Group1
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7n6344 Flywheel Housing Group
7N***44Housing Group-Flywheel; Flywheel Housing Group1
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2w4384 Front Housing Group
2W***84Housing Group-Front; Front Housing Group1
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1w5554 Engine Lifting Group
6n8370 Oil Pan Group
8n4079 Connecting Rod And Piston Group-4 Required
8N***79Piston & Rod Group; Connecting Rod And Piston Group1
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2w8419 Piston Group
7n5138 Crankshaft Pulley Group
7N***38Pulley Group-Crankshaft; Auxiliary Drive Pulley Group1
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4n0300 Engine And Transmission Support Group
1w5720 Valve Mechanism Group
1W***20Valve Mechanism Group; Valve Mechanism Group1
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Cab, Gauges And Accessories
7v9507 Seat Belt Group
7v9506 Seat Belt Group
8y4037 Seat Belt Gp
5g1020 Dash Group
5g5888 Gauge Group
5g2341 Hydraulic Oil Temperature Gauge Group
5G***41Gauge Group-Hydraulic Oil Temp; Hydraulic Oil Temperature Gauge Group1
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5g0949 Vandalism Guard Group
5g2988 Assist Handle Group
5G***88Handhold Group; Handle Group--Assist1
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4n0481 Electric Hour Meter Group
5g0673 Roll Over Protective Group
5g5889 Seat & Support Gp-Part 2 Of 2
5g5889 Seat & Support Gp-Part 1 Of 2
6s7596 Seat Gp-Part 2 Of 2
6s7596 Seat Gp-Part 1 Of 2
5g2334 Seat Gp-Reversible
5G***34Seat Group; Reversible Seat Group1
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6s3626 Suspension Seat Group
6S***26Seat Group-Suspension; Suspension Seat Group-------------------1
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2v7961 Suspension As-Seat
Chassis And Undercarriage
5g1136 Lift Cylinder Brace Group
5G***36Brace Group-Lift Cylinder; Lift Cylinder Brace Group1
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6s9359 Track Cleaner Bar Group
5g0796 Counterweight Group-204 Kg (450 Lbs.)
5g0797 Counterweight Group-340 Kg (750 Lbs.)
5g0441 Front Counterweight Group-386 Kg (850 Lbs.)
5g2628 Sprocket Counterweight Group
5g0779 Drawbar Group
5g4328 Engine Enclosure Group
5g4019 Engine Enclosure Group
5g0060 Loader Frame Group
5g4383 Track Roller Frame Group
5g4397 Frame Gp-Track Roller
5g1185 Bottom Guard Group
5g2342 Brush Guard Group-Side
5g2327 Brush Guard Group-Rear
5g0465 Radiator Guard Group
6s6166 Hinged Radiator Guard Group
6S***66Guard Group-Radiator Hinged; Radiator Hinger Guard Group1
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6s8323 Radiator Guard Group-Hinged-Heavy Duty
5g4371 Guard Gp-Recoil
5g4374 Guard Gp-Track Roller
5g4308 Hood And Guard Group
6s3864 Front Pull Hook Group
5g4380 Idler Gp-Front-Part 1 Of 2
5g4380 Idler Gp-Front-Part 2 Of 2
6y1511 Link As-Track
6t2133 Link Assembly
3t6705 Link As-Track
3T***05Link As-Track; Track Link Assembly1
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6y1513 Link As-Track
5g0460 Roll-Over Protective Structure Mounting Group
3t4352 Roller Gp-Single Flange-6 Required
3T***52Roller Group-Track; Single Flange Track Roller Group1
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3t4353 Roller Gp-Double Flange-4 Required
3T***53Roller Group-Track; Double Flange Track Roller Group1
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6s3609 Roller Gp-Track Carrier
6S***09Roller Group-Track Carrier; Track Carrier Roller Group1
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5g2987 Heat Shield Group
5G***87Shield Group-Heat; Shield Group--Heat1
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5g0377 Undercarriage Support Group
5g0379 Support Gp-Undercarriage
5g2236 Sweep Group
Track Group-2 Required-Sealed & Lubricated
3T***04Track Group2
3T***05Link As-Track; Track Link Assembly1
6T***33Track Group2
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6y1672 Track Gp-2 Required
4K***38Bolt-Track (9/16-18 X 1.625 In); Bolt-Track-(9/16 X 18 X 1.6 In)144
6Y***11Link As-Track1
6Y***94Shoe-Track36
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6y1678 Track Gp
4K***38Bolt-Track (9/16-18 X 1.625 In); Bolt-Track-(9/16 X 18 X 1.6 In)72
5A***87Bolt-Track-( 9/16 X 18 X 3.0 In)72
6S***02Shoe-Master Lgp Track1
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Cooling System
1n4903 Engine Oil Cooler Group
1N***03Cooler Group-Engine Oil; Engine Oil Cooler Group1
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5g2765 Hydraulic Cooler Group
7n9989 Blower Fan Group
4n2220 Suction Fan Group
4N***20Fan Group-Suction; Suction Fan Group1
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6n9125 Heater Gp-Jacket Water (750 Watt, 120 Volt)
6n9739 Heater Gp-Jacket Water (750 Watt, 120 Volt)
6N***39Heater Group-Jacket Water; Jacket Water Heater Group1
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4n0188 Water Lines Group
4N***88Lines Group-Water; Water Lines Group1
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4n0660 Pump Gp-Water
4N***60Pump Group-Water; Water Pump Group1
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8n4077 Radiator Group
8n5864 Radiator Group
8n3082 Radiator Group
Engine Arrangement
4w8350 Engine Arrangement-Part 2 Of 2
1N***03Cooler Group-Engine Oil; Engine Oil Cooler Group1
1W***05Lines Group-Fuel Injection; Fuel Injection Lines Group1
1W***63Alternator Group-Charging1
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4w8350 Engine Arrangement-Part 1 Of 2
1N***24Filter Group-Oil; Oil Filter Group1
1W***67Gauge Group-Oil Level (Dipstick)1
1W***55Gear Group-Front; Front Gear Group1
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Fuel System And Governor
2w0262 Camshaft Assembly-21 Degrees
6s8967 Governor Control Group
1w6680 Fuel Filter Group
1W***80Filter Group-Fuel; Fuel Filter Group1
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1w8730 Governor Group-Part 1 Of 3
1w8730 Governor Group-Part 3 Of 3
1w8730 Governor Group-Part 2 Of 3
5g4583 Fuel Lines Group
7n0042 Fuel Injection Lines Group
1w4105 Fuel Injection Lines Group
1W***05Lines Group-Fuel Injection; Fuel Injection Lines Group1
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6s9980 Vandalism Protection Group-Fuel Tank
1w6539 Fuel Injection Pump Group
2w0263 Fuel Injection Pump Group
4n4314 Pump Gp-Fuel Priming
4N***14Pump Group-Fuel Priming; Fuel Priming Pump Group1
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1w0568 Fuel Transfer Pump Group
2w4403 Fuel Transfer Pump Group
2W***03Pump Group-Fuel Transfer; Fuel Transfer Pump Group1
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7w0189 Governor And Fuel Injection Pump Group
7W***89Pump Group-Gov & Fuel Inj; Governor & Fuel Injection Pump Group1
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5g5909 Fuel Tank Gp
4w5063 Torque Control Gp
Hydraulic System
9g9288 Protection Cover Group-Hydraulic Tank Cap
9G***88Protection Cover Group; -Hydraulic Tank-Steering Tank Fill Cap-Hydraulic Tank Fill Cap1
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3y6885 Actuator Group
4t0412 Rotary Actuator Group
3y6884 Rotary Actuator Group
5g3761 Swing Actuator Group
5G***61Actuator Group-Swing; Swing Actuator Group1
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5g2464 Swing Actuator Group
5G***64Actuator Group-Swing; Swing Actuator Group1
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5g0332 Hydraulic Hand Control Group-Front
5g0331 Hydraulic Hand Control Group
5g0333 Hydraulic Hand Control Group-Ripper
5G***33Control Group-Hydraulic Hand; Hydraulic Hand Control Group-Ripper1
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5g0583 Hydraulic Hand Control Group
5G***32Control Group-Hydraulic Hand1
5G***83Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
6S***81Film-Instruction; (Instruction)1
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5g0585 Hydraulic Hand Control Group
5G***32Control Group-Hydraulic Hand1
5G***33Control Group-Hydraulic Hand; Hydraulic Hand Control Group-Ripper1
5G***85Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
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7g6798 Winch Control Group
7G***98Control Group-Winch; Winch Hydraulic Control Group1
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6y2048 Control Gp-Winch
5g3446 Cylinder Group-Slider Lock
5G***46Cylinder Group; Slider Lock Cylinder Group1
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3g5767 Boom Cylinder Group
3g5905 Bucket Cylinder Group
1u2655 Stabilizer Cylinder Group-R.H.
1U***55Cylinder Group-Backhoe Stabilizer; Cylinder Gp-Backhoe Stabilizer-R.H1
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1u2656 Stabilizer Cylinder Group-L.H.
1U***56Cylinder Group-Backhoe Stabilizer; Cylinder Gp-Backhoe Stabilizer-L.H1
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3g5771 Stick Cylinder Group
3g7365 Bucket Cylinder Group-2 Required
3G***65Cylinder Group-Bucket; Cylinder Gp-Multi-Purpose Bucket1
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7j5893 Cylinder Gp-Lift-R.H.
7j5894 Cylinder Gp-Lift-L.H.
9t6705 Cylinder Gp-L.H. Lift
9T***05Cylinder Group-Lift-Lh; Cylinder Gp-L.H. Lift1
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9t6704 Cylinder Gp-R.H. Lift
9T***04Cylinder Group-Lift-Rh; Cylinder Gp-R.H. Lift1
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7j9920 Ripper Cylinder Gp
3g6792 Stabilizer Cylinder Group
3G***92Cylinder Group-Stabilizer; Stabilizer Cylinder Group1
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4t0963 Tilt Cylinder Group-2 Required
5g4626 Hydraulic Ar-3 Valve-Replaced By 5g9405-Page 127.01
1U***24Valve Group-Bank 3; Valve Gp-Bank-3 Valve1
5G***83Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
5G***15Lines Group-Front; Front Lines Group1
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5g4627 Hydraulic Arrangement-4 Valve
1U***26Valve Group-Bank 4; Valve Gp-Bank-4 Valve1
5G***43Lines Group-Rear Attachment; Lines Gp-Rear Attachment-Ripper1
5G***85Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
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5g0548 Hydraulic Arrangement-3 Valve Rear Attachment
1U***25Valve Group-Bank 3; Valve Gp-Bank-3 Valve1
5G***33Control Group-Hydraulic Hand; Hydraulic Hand Control Group-Ripper1
5G***43Lines Group-Rear Attachment; Lines Gp-Rear Attachment-Ripper1
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5g9405 Hydraulic Ar-3 Valve
1U***24Valve Group-Bank 3; Valve Gp-Bank-3 Valve1
5G***83Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
5G***50Mounting Group-Attachment; Mounting Gp-Attachment Lines1
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5g9406 Hydraulic Ar-4 Valve
1U***26Valve Group-Bank 4; Valve Gp-Bank-4 Valve1
5G***43Lines Group-Rear Attachment; Lines Gp-Rear Attachment-Ripper1
5G***85Control Group-Hydraulic Hand; Control Gp-Hydraulic Attachment1
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5g3529 Kickout & Positioner Gp-Bucket-Part 1 Of 2
5g3529 Kickout & Positioner Gp-Bucket-Part 2 Of 2
5g3529 Bucket Positioner & Kickout Gp-Part 1 Of 2
5g3529 Bucket Positioner & Kickout Gp-Part 2 Of 2
5g2612 Boom Cylinder Lines Group
5G***12Lines Group-Boom Cylinder; Boom Cylinder Lines Group1
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5g3669 Boom Cylinder Lines Group
5G***69Lines Group-Boom Cylinder; Room Cylinder Lines Group1
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5g2619 Bucket Cylinder Lines Group
5G***19Lines Group-Bucket Cylinder; Bucket Cylinder Lines Group1
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5g3672 Bucket Cylinder Lines Group
5G***72Lines Group-Bucket Cylinder; Bucket Cylinder Lines Group1
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5g9399 Lines Gp-Front Hydraulic
5G***99Lines Group-Front; Lines Gp-Front-Mp Bucket1
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5g4615 Front Hydraulic Lines Group-Lift Cylinder
5G***15Lines Group-Front; Front Lines Group1
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5g5925 Hydraulic Lines Group-1 Circuit
5G***25Lines Group-Hydraulic; Lines Gp-Hydraulic-1 Circuit1
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5g1652 Lines Gp-Hydraulic-Multi-Purpose Bucket-Part 2 Of 2
5G***52Lines Group-Hydraulic; Hydraulic Lines Group1
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5g1652 Lines Gp-Hydraulic-Multi-Purpose Bucket-Part 1 Of 2
5G***52Lines Group-Hydraulic; Hydraulic Lines Group1
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5g1652 Lines Gp-Hydraulic-Multi-Purpose Bucket
5G***52Lines Group-Hydraulic; Hydraulic Lines Group1
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5g0408 Lift Cylinder Lines Group
5g0443 Pump Lines Group
5g0543 Rear Attachment Lines Group
5G***43Lines Group-Rear Attachment; Lines Gp-Rear Attachment-Ripper1
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6s3559 Ripper Lines Group
6S***59Lines Group-Ripper; Ripper Lines Group1
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5g2216 Stablizer Lines Group
5G***16Lines Group-Stabilizer; Stabilizer Lines Group1
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5g3682 Stabilizer Lines Group
5G***82Lines Group-Stabilizer; Lines Group-Stabilizer Cylinder1
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5g2618 Stick Cylinder Lines Group
5G***18Lines Group-Stick; Stick Cylinder Lines Group1
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5g3675 Stick Cylinder Lines Group
5G***75Lines Group-Stick; Stick Cylinder Lines Group1
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5g3679 Swing Actuator Lines Group
5G***79Lines Group-Swing Actuator; Swing Actuator Lines Group1
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5g2606 Swing Actuator Lines Group
5G***06Lines Group-Swing Actuator; Swing Actuator Lines Group1
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5g0407 Tilt Cylinder Lines Group
7g9425 Winch Lines Group
7G***25Lines Group-Winch; Winch Lines Group1
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6y2111 Lines Gp-Winch
5g2491 Hydraulic Control Lock Gp
5G***91Lock Group-Hydraulic Hand Control1
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7g6800 Manifold Group-Filter Base & Pressure Control
5g8750 Mounting Gp-Attachment-Front Lines
5G***50Mounting Group-Attachment; Mounting Gp-Attachment Lines1
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5g4580 Pump And Lines Group-Backhoe
5G***80Pump & Lines Group; Pump & Lines Gp-Backhoe1
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8y1299 Pump & Lines Gp
5G***80Pump & Lines Group; Pump & Lines Gp-Backhoe1
8Y***34Tube As2
8Y***99Pump & Lines Group1
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5g3774 Pump & Lines Gp
3g5386 Gear Pump Group-Shimadzu Seisakusko
3G***86Pump Group-Gear; Gear Pump Group-Shimadzu Seisakusho1
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8j4515 Gear Pump Group-Tyrone
8J***15Pump Group-Gear; Gear Pump Group-Tyrone1
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1u0414 Gear Pump Group
8j4514 Hydraulic Gear Pump Group
4t0384 Piston Pump Group-Slipper
3y6893 Shaft Group
5g0099 Hydraulic Tank And Filter Group
5g0013 Hydraulic Tank Group
5g3687 Lines And Valve Group
5G***87Valve & Lines Group; Lines And Valves Group1
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5g2582 Lines And Valve Group
5G***82Valve & Lines Group; Valve And Lines Group1
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5g3692 Sideshift Lock Lines And Valve Group
5G***92Valve & Lines Group; Lines And Valve Group--Sideshift Lock1
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3g0777 Control Valve Group-Boom
7g6861 Valve Gp
1u2576 Bank Valve Group
1u1023 Bank Valve Group-2 Valve
1u1024 Bank Valve Group-Lift, Tilt & Multi-Purpose
1U***24Valve Group-Bank 3; Valve Gp-Bank-3 Valve1
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1u1025 Bank Valve Group-Lift, Tilt, & Ripper
1U***25Valve Group-Bank 3; Valve Gp-Bank-3 Valve1
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1u1026 Bank Valve Group-Lift, Tilt, Multi-Purpose-Bucket & Ripper
1U***26Valve Group-Bank 4; Valve Gp-Bank-4 Valve1
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6s4767 Breaker Relief Valve Group
8j9471 Lift Cylinder Make-Up Valve Group
8J***71Valve Group-Check; -Lift Cylinder Circuit1
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3g0778 Control Valve Group-Bucket & Stabilizers
3G***78Valve Group-Control; (Rh Stabilizer)1
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6s9822 Control Valve Group
5g0334 Control Valve Group-Bucket
1u4630 Control Valve Group-Swing
9j0717 Control Valve Group-Ripper
3g2887 Diverter Valve Group
3G***87Valve Group-Diverter; -Towing, Parking Brake Release1
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9j0715 Lift Cylinder Control Valve Group
4t2591 Relief Valve Group-Pilot Operated
9j0723 Pilot Operated Relief Valve Group-Main
9j0797 Pilot Operated Relief Valve Group
9J***97Valve Group-Relief; (Pilot Operated)1
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8j9469 Tilt Cylinder Relief Valve Group-Pilot Operated-Dump
9j0710 Relief Valve Group-Direct Operated-Ripper Cylinder
8j9475 Relief Valve Group-Direct Operated
9j0798 Relief Valve Group-Backhoe-Pilot Operated
7g6799 Selector And Pressure Control Valve Group
7G***99Valve Group-Selector & Press Cont1
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9t1076 Servo Valve Group
9j0719 Tilt Control Valve Group
Implements
5g2150 Fixed Pivot Backhoe Arrangement
1U***55Cylinder Group-Backhoe Stabilizer; Cylinder Gp-Backhoe Stabilizer-R.H1
1U***56Cylinder Group-Backhoe Stabilizer; Cylinder Gp-Backhoe Stabilizer-L.H1
3G***67Cylinder Group-Backhoe Boom1
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5g3690 Sideshift Backhoe Arrangement
3G***67Cylinder Group-Backhoe Boom1
3G***71Cylinder Group-Backhoe Stick1
3G***05Cylinder Group-Backhoe Bucket1
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4t0807 Bit And Cutting Edge Group
4t0805 Bit And Cutting Edge Group
5g2721 Boom Group
5g1679 Multi-Purpose Bucket Arrangement
3G***65Cylinder Group-Bucket; Cylinder Gp-Multi-Purpose Bucket2
5G***52Lines Group-Hydraulic; Hydraulic Lines Group1
5G***79Bucket Ar-Multipurpose1
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5g2811 General Purpose Bucket Assembly
5g3475 General Purpose Bucket Assembly
5g0887 Hoe Bucket Group-457.2 Mm (18 In.) Wide
5g0885 Hoe Bucket Group-690.6 Mm (24 In.) Wide
5g0888 Hoe Bucket Group-762 Mm (30 In.) Wide
5g0886 Hoe Bucket Group-914.4 Mm (36 In.) Wide
5g4091 Multi-Purpose Bucket Group
5G***91Bucket Group-Multipurpose; Multi-Purpose Bucket Group1
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6y1467 Case & Covers Gp
7g9424 Covers And Case Group
6y1907 Gear & Clutch Gp-Part 1 Of 2
6Y***07Clutch & Gear Group; Gear & Clutch Gp1
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6y1907 Gear & Clutch Gp-Part 2 Of 2
6Y***07Clutch & Gear Group; Gear & Clutch Gp1
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7t5187 Gear & Clutch Gp-Part 2 Of 2
7t5187 Gear & Clutch Gp-Part 1 Of 2
5g2543 Console Group
5G***43Console Group; Backhoe Console Group1
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5g3594 Backhoe Console Group
5G***94Console Group-Backhoe; Console Group-Backhoe1
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5g2586 Mounting And Control Group
5G***86Control & Mounting Group; Backhoe Mounting & Control Group1
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5g3960 Bucket Control Group
5g2636 Control Gp-Towing Winch
5G***36Control Group-Winch; Control Gp-Towing Winch1
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6y2216 Control Gp-Winch
5g3938 Control Gp-Towing Winch
5G***38Control Group-Winch; Control Gp-Towing Winch1
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6t2291 Control Gp-Winch Hydraulic
3t9837 Conversion Ar-Winch-Directional
6y2176 Conversion Ar-Winch
0S***19Bolt,Machine Gear Retaining Part Of Kit P/N 1w***465
1A***83Bolt (4.75" Long-Location "B")2
3T***80Cover As1
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7t3874 Conversion Ar-Winch
9g0921 Winch Conversion Arrangement-Power Out
6y2217 Conversion Gp-Winch
7g9547 Conversion Gp-Winch-Anti-Fallback
6y1959 Conversion Gp-Winch
7g9447 Covers Gp-Shipping
2M***80Seal--To Connector Pump Outlet1
3T***85Cover-Shipping; Shipping Cover1
7G***47Cover Group-Shipping; Shipping Cover Group1
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7g9470 Drive Gp-Winch
5g3260 Backhoe Frame Group
5G***60Frame Group; Frame Group-Backhoe1
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5g2235 Backhoe Frame Group
5G***35Frame Group; Backhoe Frame Group1
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5g3443 Sliding Frame Group
5G***43Frame Group-Sliding; Sliding Frame Group1
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5g2465 Swing Frame Group
5G***65Frame Group-Swing; Swing Frame Group1
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5g3535 Bucket Indicator Group
5g2695 Bucket Linkage Group
5G***95Linkage Group-Bucket; Bucket Linkage Group1
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6t2288 Manifold Gp-Filter Base & Pressure Control
5g2173 Backhoe Mounting Arrangement
5G***73Mounting Ar-Backhoe1
5G***34Seat Group; Reversible Seat Group1
5G***41Gauge Group-Hydraulic Oil Temp; Hydraulic Oil Temperature Gauge Group1
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6s6371 Backhoe Mounting Group
6S***71Mounting Group-Backhoe; Backhoe Mounting Group1
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6s5905 Cylinder Mounting Group
6S***05Mounting Group-Cylinder; Cylinder Mounting Group1
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8j3294 Ripper Mounting Group
8J***94Mounting Group-Ripper; Ripper Mounting Group1
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7g9423 Mounting Gp-Winch
5g4320 Street Pad Group
6s7799 Street Pad Group
8j0631 Ripper Ar
6S***59Lines Group-Ripper; Ripper Lines Group1
7B***28Drive Screws-2 Required For Installing2
7J***20Cylinder Group-Ripper1
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8j3334 Ripper Group
5g2979 Stablizer Group-2 Required
5G***79Stabilizer Group; Stabilizer Group1
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5g2963 Step Group
5g2717 Hoe Stick Group
5G***17Stick Group-Hoe; Backhoe Stick Group1
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8j5313 Tooth Group
1u1530 Tooth Gp
1u1529 Tooth Group-Short
9j4208 Tooth Group
9j0613 Loader Tooth Group-Uni
1u1528 Tooth Group-Long
1u1527 Tooth Group-Short
1u2423 Uni-Tooth Group
1u2422 Uni-Tooth Group
6t2289 Valve Gp
6t2287 Valve Gp-Selector & Pressure Control
6T***87Valve Group-Selector & Press Cont1
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7t5189 Winch Ar
5G***36Control Group-Winch; Control Gp-Towing Winch1
5G***74Pump & Lines Group1
7G***23Mounting Group-Winch1
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6y2219 Winch Ar
5G***36Control Group-Winch; Control Gp-Towing Winch1
5G***74Pump & Lines Group1
6Y***56Winch Ar-Towing1
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6y2056 Winch Ar-Towing
4B***58Screw (Identification Plate) Mounting4
6V***27Plate, Serial Number; On Left Hand Side Of Winch1
6V***46Film-Cat-Each Side1
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7t5188 Towing Winch Arrangement
4B***58Screw (Identification Plate) Mounting4
6V***27Plate, Serial Number; On Left Hand Side Of Winch1
7G***98Control Group-Winch; Winch Hydraulic Control Group1
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Lubrication System
6n3382 Breather Group
1n3224 Oil Filter Group
1N***24Filter Group-Oil; Oil Filter Group1
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7w0297 Fumes Disposal Group
7W***97Fumes Disposal Group; Fumes Disposal Group1
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1w0367 Oil Level Gauge Group
1W***67Gauge Group-Oil Level (Dipstick)1
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2w6697 Oil Pump Group-Without Housing
Power Train-Power Transmission Unit
6t3921 Transmission Brake Group
6T***21Brake Group-Transmission; Transmission Brake Group1
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6t3923 Transmission Case And Covers Group
6T***23Case & Parts Group-Planetary; Transmission Case And Covers Group1
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7t6174 Flywheel Clutch Group
5g4694 Clutch Control Group
5g4883 Forward And Reverse Control Group
5g5911 Power Take-Off Drive Group
5g5292 Power Train Oil Filler Group
9p1509 Transmission Filter Group-With Housing
9P***09Filter Group-Transmission; (Trans.)1
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6s7402 Final Drive Gp-Part 1 Of 2
6s7402 Final Drive Gp-Part 2 Of 2
6s3604 Final Drive Gp-Part 1 Of 2
6s3604 Final Drive Gp-Part 2 Of 2
5g4719 Bevel Gear Group
6t3922 Transmission Gear Group-Part 2 Of 2
6t3922 Transmission Gear Group-Part 1 Of 2
5g4666 Power Train Oil Lines Group
6t4410 Transmission Gear Pump Group-2 Section
6T***10Pump Group-Transmission; Pump Gp-Transmission Gear1
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6t4411 Transmission Gear Pump Group-2 Section
6t3919 Shift Gp-Gear-Part 2 Of 2
6t3919 Shift Gp-Gear-Part 1 Of 2
6t3924 Transmission Ar-Direct Drive
6T***19Shift Group-Gear1
6T***21Brake Group-Transmission; Transmission Brake Group1
6T***22Gear Group-Transmission1
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5g1823 Universal Joint Group
7t0706 Valve Group
6t9284 Valve Group-Selector & Pressure Control
6T***84Valve Group-Selector & Press Cont1
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Service Equipment And Supplies
Gasket Kits
6V***96Rebuild Kit (Water Pump)0
8T***76Rear Structure0
8T***30Multiple Cylinder Head0
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8f9866 Grease Gun Assembly
3p2244 Hand Tool Group
Name Plates And Transfers
03***91Pop - Rivet (To Secure Safety Lable)4
2P***31Film--Cat On Each Side Of Radiator Guard; Film--Cat On Each Side--Above Drum Shaft2
2P***44Film-Caterpillar; On Front Of Radiator Guard1
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Starting And Electrical System
7n4784 Alternator Group-12 Volt, 40 Ampere
8n2822 Alternator Group-12 Volt, 75 Ampere
8N***68Alternator Group-Charging1
8N***22Alternator Group-Charging1
9S***73Circuit Breaker (60 Amps); Circuit Breaker-60 Ampere1
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1w4263 Alternator Group
8n2268 Alternator Group-12 Volt, 75 Ampere
5g0237 Battery And Wiring Group-Part 2 Of 3
5g0237 Battery And Wiring Group-Part 3 Of 3
5g0237 Battery And Wiring Group-Part 1 Of 3
6s3548 Battery Group-Heavy Duty
5g1812 Electric Horn Group
5g1715 Lighting Group-3 Lamp-12 Volt
5g2541 Ether Starting Aid Group
4n0241 Electric Starting Motor Group
4n0190 Electric Starting Motor Group-12 Volt
4N***90Starting Motor Group-Electric; Electric Starting Motor Group1
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9g5517 Switch Assembly-12 Volt
8n0410 Solenoid Group
5g5898 Backup Warning Group
Steering Clutches And Brakes
5g8740 Brake Gp-Steering-Part 3 Of 3
5g8740 Brake Gp-Steering-Part 2 Of 3
5g5890 Steering Brake Gp-Part 3 Of 3
5g8740 Brake Gp-Steering-Part 1 Of 3
5g5890 Steering Brake Gp-Part 2 Of 3
5g5890 Steering Brake Gp-Part 1 Of 3
5g5891 Steering Clutch Case Group
5g8741 Case Gp-Steering Clutch
5G***41Case Group-Steering Clutch; Case Gp-Steering-Clutch1
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5g8725 Clutch Gp-Steering
5G***25Clutch Group-Steering; Clutch Gp-Steering Brake1
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6s3528 Steering Clutch Group
5g4699 Control Gp-Steering Clutch-Part 1 Of 2
5g4699 Control Gp-Steering Clutch-Part 2 Of 2
5g4699 Steering Clutch Control Group-Part 2 Of 2
5g4699 Steering Clutch Control Group-Part 1 Of 2
5g1073 Brake Band Lining Assembly*R
5g6114 Steering Ar-Clutch & Brake Oil
1A***57Ball-Steering Clutch Release Yoke1
1M***23Insert-Steering Clutch Release Yoke1
5G***14Steering Ar-Oil Clutch & Brake1
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5g8121 Valve Gp-Control
5g8120 Valve Gp-Control
5g0145 Control Valve Group
5g0706 Valve Gp-Control

D3 serial number reference

On the original small D3 (1973-1979), the serial/PIN plate is stamped into the bevel gear case at the rear of the tractor, with a reference plate also commonly found in the operator's compartment near the firewall. Exact side placement varies by unit, so confirm the exact spot against the physical machine or with a dealer. Read the first three characters as the prefix (model and build source) and the digits that follow as the sequential unit number.

PrefixIdentifies
79UD3 (1973-1979, standard-gauge track-type tractor)
83UD3 LGP (1973-1979, low ground pressure / extreme-service undercarriage)
06ND3 (1973-1979, limited early-production run)
82UD3 (1973-1979, configuration undocumented)

Frequently asked questions

What engine does the Caterpillar D3 (1973-1979) have?

It uses the Caterpillar 3204, a naturally aspirated four-cylinder diesel with mechanical governor-controlled fuel injection, producing approximately 46 kW (62 hp).

What is the operating weight of this D3?

Operating weight runs roughly 4.7 to 6 tonnes (about 10,300 to 13,000-plus lb), varying by configuration: standard gauge, LGP wide-track, or tractor-loader-backhoe.

What replaced the Caterpillar D3 of this era?

It was replaced by the Caterpillar D3B at the end of the 1970s, continuing the same small track-type tractor class.

What D3 owners discuss

Why is the vintage D3's Cat 3204 hard to start cold, and what do owners actually do about it?
Hard starting on this engine gets traced most often to weak injectors: it struggles to fire on its own but catches instantly with a shot of starting fluid, which points at the injectors rather than the pump. Fuel delivery should be checked too; transfer pump pressure at high idle should read roughly 200-275 kPa (30-40 psi), and low or no reading means a lift pump, air leak, or plugged fuel screen upstream of the injectors. If the engine still won't build compression, a leakdown test tells more than a straight compression gauge on a motor this old. A trick repeated by owners in cold climates is adding a small dose of automatic transmission fluid to a mostly-full fuel tank, said to noticeably improve cold starts. A block heater plugged in overnight helps more consistently. Starting-aid hardware varies by individual machine: some of these engines used a precombustion-chamber design with intake air heating, others (later in the production run) got a direct-injection version paired with an ether-assist canister. Confirm which system is fitted before using starting fluid: introducing ether to an engine with a hot glow plug or heater still active can cause a dangerous intake backfire. Have a qualified mechanic verify which starting-aid system your machine has before troubleshooting further.
What do mechanics say about the mechanical governor and injection pump on the 3204?
The engine uses a hydra-mechanical governor: engine-driven flyweights and a spring work against a hydraulic valve and piston that positions the fuel rack inside the injection pump housing. Community consensus is blunt: leave the factory-set adjusting screws alone unless you're prepared to redo the full procedure, since disturbing them means resetting fuel setting, high and low idle speed, and pump timing from scratch, referenced off number one piston at top center on the compression stroke. Rough running or a cylinder that skips is more often diagnosed as a weak or dirty injector, or occasionally a leaking head gasket between cylinders (not uncommon on this engine), than a governor fault. Injectors get pulled and bench-tested at a fuel injection shop rather than guessed at in the field. Because a misadjusted governor or pump affects engine speed control, have a qualified mechanic or dealer verify any governor or injection timing work before returning the machine to service.
What powershift transmission failures come up repeatedly on these dozers?
Track slip at low idle is a known trait, attributed to hydraulic clutch pressure that isn't quite enough to fully lock the clutches until rpm comes up. A separate complaint is a transmission that clicks cleanly into reverse, neutral, first, and second, but won't select third, pointing at a sticking valve or worn linkage rather than the clutch packs themselves. More serious is transmission pump failure, which shows up as hard pedals, loss of steering assist, and the machine stalling out once it reaches operating temperature; this is treated as a hydraulic supply problem, not an engine issue. Owners describe this size of machine as a natural condensate maker with leak-prone covers, and standing water in the transmission case is blamed for delaminating clutch friction material over time, first noticed as thumbnail-size flakes plugging the suction filter screen. A full teardown can also turn up unrelated metal debris on the magnetic suction screen (bearing rollers, washer fragments), a sign of earlier internal damage that wasn't fully cleaned out. Because loss of steering hydraulics is a safety issue, have a qualified mechanic or dealer verify transmission and steering pump condition before operating a machine with any of these symptoms.
How does the dry clutch-and-brake steering behave, and what wears out first?
Steering clutches on this machine spring-engage and release hydraulically: a release cylinder pushes a yoke against the spring housing to disengage drive to that track. Braking is a simple manual rod-and-band setup, and the only adjustment is band tightness. A commonly repeated field procedure is to tighten the brake as far as it will go, back it off about one and a half turns, then set the linkage rods as short as possible while still allowing the pins to seat. A frequently cited high-failure item is the roller bearing on the end of the steering control valve spool; if a clutch isn't fully releasing before its brake grabs, that roller is the first place to look. Being a dry clutch-and-brake design from this era (later D3 variants moved to different steering hardware), the bands and linkage need periodic manual readjustment rather than self-adjusting over time. Because steering directly affects operator control, have a qualified mechanic or dealer verify clutch and brake adjustment before returning the machine to work.
What undercarriage wear pattern is typical for a small crawler tractor this age?
The D3 line was offered with either an abrasion-resistant chain or a sealed-and-lubricated (SALT) chain, and owners report the two behave differently as they age. SALT chain seals lubricant into the pin and bushing joints to keep grit out, and typical reported service life runs roughly 3,700 to 4,000 hours before pins and bushings need attention, with rail wear limits cited around 126 mm new down to about 115 mm (4.96 in to 4.53 in) fully worn; actual figures vary by chain type and application. When SALT seals fail, lubricant leaks out unnoticed and the joint starts running dry, which shows up as a squeak or howl similar to a non-sealed chain under load. Opinions differ on whether it's worth turning pins and bushings on a machine this size: several experienced rebuilders argue the rail itself typically wears out before a turned pin-and-bushing joint would fail again, making straight rail replacement the more practical call once wear limits are reached.
What should owners know about the factory backhoe and loader attachments shared with the Cat 931?
The D3's backhoe attachment shares its design lineage with the contemporaneous 931 track loader: a fixed-pivot, side-shift backhoe using a rack-and-pinion swing mechanism. The 931's own hydraulic pump can run its backhoe, but the D3 needs the optional higher-capacity pump, rated around 83 L/min (22 gpm) at 17 000 kPa (2500 psi), to power the same attachment properly; the backhoe connects to machine hydraulics through a power-beyond adapter on the implement valve for live power. Because chassis and hydraulic architecture are shared across the D3 and 931 family, backhoe and loader components sourced from either machine are often reported to interchange, but pump capacity and plumbing need to be checked case by case, since an undersized pump noticeably slows cylinder response under digging load.
What should a buyer check before purchasing a used vintage D3 today?
Aftermarket support for engine, undercarriage, and hydraulic cylinder components is generally described as good, since these parts overlap with later D3B and D3C production. Factory items unique to the earliest machines, notably the transmission control valve and some pump housings, are described by owners as very difficult to source new, so budget for rebuild or exchange units rather than new stock. On inspection: pull a fuel sample and check transfer pump pressure, have the injectors bench-tested rather than judged by ear, and run a leakdown test rather than relying on compression alone (normal compression ratio on the non-turbo engine runs around 17:1). Expect dry, manually-adjusted steering clutches and brakes on a machine this old, not self-adjusting hardware. Check the transmission for water-contaminated, delaminating clutch material, a known issue on this size of machine, and pull the magnetic suction screen to check for metal fines indicating prior internal damage. Confirm which undercarriage type is fitted (abrasion-resistant or sealed-and-lubricated chain), since remaining rail life and turn-versus-replace economics differ between the two. Given the machine's age, budget for a full engine and transmission going-through rather than expecting drive-away condition, and have a qualified mechanic or dealer verify overall mechanical and structural condition before completing a purchase.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

Serial-range & configuration variants

This page covers the Caterpillar D3. Related factory variants of the same model family:

D3

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