Caterpillar CS-323
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar CS-323 is a compact single-drum vibratory soil and trench compactor, not an asphalt roller and not related to the Cat 323 excavator despite the shared number. It uses a smooth steel drum for granular soil and base-course work, built on a chassis, engine bay, and propel system shared with the padfoot-drum CP-323 sibling. The base CS-323 runs a Perkins 4.236 naturally aspirated four-cylinder diesel with fully mechanical injection, rated around 57 kW (77 hp) gross. The later CS-323C update moves to Caterpillar's own 3054-family engine (3054 DINA, then 3054B/3054C across the production run), still naturally aspirated and mechanically injected, rated around 62 kW (83 hp) gross and 60 kW (80 hp) net, with the later-spec engine meeting EPA Tier 2/EU Stage II. Operating weight runs roughly 4,170-4,540 kg (9,200-10,010 lb) depending on series and configuration. Base-series production runs from around the late 1980s; the C-series carries the platform through roughly the 2000s. Both generations were offered with an open ROPS/FOPS canopy and an optional front leveling/backfill blade sized for trench work and confined sites, plus a drawbar for towing into tight excavations.
The C-series update swapped the outsourced Perkins engine for Caterpillar's in-house 3054 family, added a modest power increase, and brought the later engine spec up to Tier 2/Stage II emissions, all while keeping mechanical fuel injection and no electronic engine or machine controls on either generation. Fuel tank capacity grew from about 120 L (31.8 gal) to 144 L (38 gal) between generations, drum width grew slightly, and overall weight and footprint otherwise carried over closely. In the used and parts market the CS-323 still holds value for its simplicity: no ECM, no diagnostic scan tool required, and failures trace to a short, well-documented list of wear points, the propel-circuit relief valve, the exciter bearings, drum isolators, and the control-handle switch wiring, that a mechanic can chase with a multimeter and a service manual instead of a laptop. That makes it a working machine of choice for utility trenching and pipe-bedding contractors who want low-complexity compaction without the cost or downtime risk of a modern electronically controlled roller.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar CS-323 specifications
Engine
| Engine (original CS-323 / CP-323 series) | Perkins 4.236 diesel, 4-cylinder, naturally aspirated |
| Engine (later C-series: CS-323C / CP-323C) | Cat 3054C diesel, 4-cylinder, naturally aspirated, direct injection |
| Gross power (original series) | 57.4 kW (77 hp) |
| Gross power (C-series) | 61.9 kW (83 hp) |
| Net power, C-series (ISO 9249 / SAE J1349 / EEC 80/1269) | 59.7 kW (80 hp) |
| Displacement (original series, Perkins 4.236) | 3.9 L (236 cu in) |
| Displacement (C-series, Cat 3054C) | 4.4 L (269 cu in) |
| Bore x stroke, C-series | 106.7 mm x 127 mm (4.2 in x 5.0 in) |
| Emissions tier | Original series predates formal emissions certification (not documented). C-series (3054C) certified to EPA Tier 2 / EU Stage II. |
Weights
| Operating weight, original CS-323 (smooth drum, ROPS) | approx. 4,170 kg (9,200 lb) |
| Operating weight, original CP-323 (padfoot, ROPS) | approx. 4,220 kg (9,300 lb) |
| Operating weight, CS-323C (with ROPS/FOPS) | 4,390 kg (9,680 lb); some factory literature lists a heavier configuration up to approx. 4,540 kg (10,010 lb) |
| Operating weight, CP-323C (with ROPS/FOPS) | 4,620 kg (10,190 lb) |
| Shipping weight, CS-323C (with ROPS/FOPS) | approx. 4,385 kg (9,670 lb) |
| Shipping weight, CP-323C (with ROPS/FOPS) | approx. 4,540 kg (10,015 lb) |
| Drum weight, CS-323C | approx. 2,040 kg (4,500 lb) |
| Drum weight, CP-323C | approx. 2,210 kg (4,870 lb) |
| Ground pressure | not published in available sources |
Dimensions
| Overall length with blade, original series | approx. 4.47 m (14.67 ft) |
| Overall length, C-series (no blade) | 4.11 m (13.5 ft) |
| Overall length with blade, C-series | 4.50 m (177 in) |
| Overall width over tires, original series | approx. 1.40 m (4.6 ft) |
| Overall width, C-series | 1.37-1.98 m (4.5-6.5 ft), varies by configuration (with/without blade) and source |
| Height to top of cab/ROPS, original series | approx. 2.8-3.0 m (9.1-9.8 ft), varies by drum configuration |
| Height with ROPS/FOPS, C-series | 2.49 m (98 in) |
| Wheelbase, C-series | 2.24 m (7.34 ft); not published for original series |
| Drum width, original series | 1.22 m (48 in) |
| Drum width, C-series | 1.27 m (50 in) |
| Drum diameter, C-series | padfoot shell over drum approx. 0.84 m (33.1 in); over pads / smooth-drum diameter 1.02 m (40 in) |
| Ground clearance | not documented in available sources |
Performance
| Maximum travel speed, original series | 10.6 km/h (6.6 mph) |
| Maximum travel speed, C-series | 8.9 km/h (5.5 mph) |
| Vibration frequency, original series | 30 Hz |
| Vibration frequency, C-series | 35 Hz (2,100 vpm) |
| Centrifugal force, original series | approx. 56.5 kN (12,700 lb) |
| Maximum centrifugal force, C-series | 66.7 kN (15,000 lb) |
| Nominal amplitude (high), C-series | 2.5 mm (0.1 in) |
| Gradeability | not published as a numeric grade rating; factory literature notes an infinitely variable travel-speed range for grade climbing with the leveling blade |
Service capacities (summary)
| Fuel tank, original series | approx. 120 L (31.8 gal) |
| Fuel tank, C-series | approx. 144 L (38 gal) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
CS-323 fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (with filter) | 7.6 L (2.0 US gal) on early C-series (3054 DINA) production; later C-series (3054C) production lists 6.8 L (1.8 US gal) - varies by production era. Not separately documented for the base (Perkins 4.236) series. Oil change interval up to 500 hours. | Cat DEO-ULS, Cat DEO Multigrade, Cat DEO SYN, or Cat Arctic DEO SYN, meeting Cat ECF-1-a/ECF-2/ECF-3. Grade by ambient temperature: SAE 0W-20 or 0W-30 in extreme cold, SAE 10W-30 for about -18C to 40C, SAE 15W-40 for general warm-climate service (about -9C to 50C). Cat DEO-ULS or an ECF-3 oil is called for on engines fitted with a diesel particulate filter or other aftertreatment. |
| Cooling system | 22.7 L (6.0 US gal) on early C-series (3054 DINA) production; 18 L (4.8 US gal) on later C-series (3054C) production - varies by production era. Not separately documented for the base (Perkins 4.236) series. | Cat ELC (Extended Life Coolant), premixed or concentrate, is the preferred fill, rated 12,000 service hours or six years. Cat DEAC (Diesel Engine Antifreeze/Coolant) is an acceptable alternative on a shorter service interval. Do not mix coolant types. |
| Fuel tank | 144 L (38 US gal). | No. 2-D diesel meeting Cat fuel specifications. Use ultra-low-sulfur diesel on emissions-regulated (Tier 2/Stage II) engines. |
| Hydraulic system and tank (also feeds the hydrostatic propel drive) | 49.2 L (13.0 US gal). | Cat HYDO Advanced 10 (SAE 10W) is the preferred oil for the combined hydraulic/hydrostatic-transmission system, rated -20C to 40C with an extended 3,000 hour drain interval. Acceptable alternatives: Cat HYDO, Cat MTO, Cat DEO, Cat DEO-ULS, Cat TDTO, Cat Arctic TDTO, Cat TDTO-TMS, Cat DEO SYN, or Cat Arctic DEO SYN, meeting Cat TO-4, TO-4M, BF-1, or ECF-1a/ECF-2/ECF-3, in grades from SAE 0W-20 to SAE 15W-40 chosen for ambient temperature. |
| Differential and final drives (planetaries), combined rear axle | 9.5 L (2.5 US gal), one combined fill for the differential and both wheel planetary final drives. | Cat GO (Gear Oil) is preferred: SAE 75W-90 for -30C to 40C service, or Cat Synthetic GO SAE 75W-140 for the widest range (-30C to 45C). Commercial API GL-5 gear oil is acceptable in SAE 80W-90, 85W-140, or SAE 90 chosen by ambient temperature. |
| Vibratory system - eccentric weight housing, drum final-drive planetary, and vibratory support | 50.8 L (13.4 US gal) on the smooth-drum machine (padfoot-drum variant runs about 25.4 L / 6.7 US gal). 1 year/1,000 hour lube change interval. | Cat HYDO Advanced 10, Cat DEO, Cat DEO-ULS, or Cat Arctic DEO SYN, in grades from SAE 0W-20 up to SAE 30 chosen by ambient temperature (roughly -40C to 25C depending on grade). Full-synthetic oil is not required on this model. |
| Grease (spec only) | Not applicable - applied at the articulation joint, blade pivots/pins, and other chassis grease fittings per the lubrication schedule. | Cat Advanced 3Moly Grease (NLGI 2) is the preferred multipurpose chassis grease. Cat Multipurpose Grease is an acceptable second choice. |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar CS-323 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 3,000 h |
|
Servicing the CS-323 beyond the schedule
Predictive Maintenance & Fluid Analysis
Neither CS-323 generation carries an engine or machine ECM, so there are no fault codes to chase - fluid condition is the real early-warning system. Sample eccentric-housing (exciter) oil regularly; metal in the drain signals bearing wear well before vibration output drops. Watch engine oil for a milky look and coolant for unexplained loss, a known 3054-family tell for a clogging oil cooler. Confirm any oil-pressure warning lamp against a mechanical gauge before condemning the pump; a bad sender trips the light more often than the pump itself fails.
Corrective & Common Repairs
Common CS-323 faults trace to a short list. One-direction-only propel usually traces to the propel circuit's crossover relief valve - swap-test it before pulling the pump. Vibration that won't engage or cuts out starts electrical: check the vibratory circuit fuse, then the control-handle pushbutton switch, a known weak point since its wiring flexes with every handle stroke. Rough, gritty vibration points to worn eccentric-shaft bearings or cracked drum isolators, not the frame. Confirm engine and series off the tag before ordering parts; Perkins and 3054-family parts don't cross over.
Overhaul & Rebuild Points
Budget for the articulation joint first: play or a clunk under steering load signals a worn center pin/bushing set, an expensive but well-known wear point on a hard-used machine. Eccentric-shaft bearings and seals in the vibratory housing are the next major rebuild item, along with drum isolators once they crack and transmit vibration into the frame and gauges. On the drivetrain, plan for hydrostatic propel pump/motor rebuilds and mechanical injection pump service at a certified shop - neither engine offers electronic self-diagnosis to catch a failing pump early.
Seasonal & Environment Servicing
This class works wet trenches, pipe bedding, and backfill - drain the fuel tank water separator more often in wet seasons and check coolant concentration for freeze protection before cold weather. In cohesive or muddy soils, drum buildup outpaces the scraper/cleaner bar faster than normal; flip or adjust the reversible edges as routine service. Mud and standing water wash grease out of the articulation joint and blade pivots quickly, so shorten the grease interval. In cold climates, let the glow-plug preheat cycle finish before cranking the mechanically governed engine.
CS-323 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 134-2014 | Hydraulic Oil Filter | Hydraulic service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
CS-323 fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| Coolant temperature warning lamp (red thermometer telltale) | Engine coolant temperature has exceeded the normal operating range | Low coolant level, blocked radiator core, slipping or broken fan belt, stuck thermostat, or a faulty temperature sender | Stop and let the engine cool, check coolant level and radiator fins for debris, check fan belt tension, then verify the sender/gauge circuit with a multimeter before replacing parts |
| Engine oil pressure warning lamp (red oil-can telltale) | Oil pressure has dropped below the safe threshold at running speed | Low oil level, worn oil pump, clogged oil filter, or a faulty pressure switch/sender | Shut the engine down immediately, check oil level and condition, inspect the filter, then confirm the pressure switch reading before returning to service |
| Battery-charging (alternator) warning lamp (red battery telltale) | Charging system is not supplying current to the battery | Broken or slipping alternator belt, failed alternator, blown fuse, or a wiring/connector fault | Check belt condition and tension, inspect fuses and wiring, then bench-test or load-test the alternator |
| Air cleaner restriction indicator (yellow/red pop-up or lamp) | Intake air restriction has reached the service limit on the air filter | Dirty or clogged air filter element, or a collapsed/leaking intake hose | Service or replace the air filter element and inspect intake hoses and clamps for damage |
| Hydraulic filter restriction indicator (bypass button/lamp) | Hydraulic return filter is restricted beyond its bypass setting | Clogged filter element, or cold/high-viscosity oil temporarily restricting flow at startup | Let the machine warm up and recheck; if the indicator stays tripped, replace the hydraulic filter |
| Glow plug / cold-start preheat indicator lamp | Intake air preheat cycle is active before cranking in cold conditions | Normal preheat function; if the lamp never illuminates or never clears, suspect a preheat relay, timer, or wiring fault | Allow the preheat cycle to finish before cranking; if the lamp behaves abnormally, check the preheat relay and glow plug circuit continuity |
| Vibration system engaged indicator lamp | Shows the drum vibratory mechanism is switched on, not a fault by itself | Failure to illuminate when vibration is selected points to the vibration switch, solenoid, or its wiring | Verify the vibration selector switch and solenoid coil, check the circuit against the machine's electrical schematic |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
CS-323 attachments & work tools
Drum configuration (smooth vs padfoot)
This chassis was factory-built in two drum variants: the CS-323 with a smooth steel drum for granular soil, base course, and finish compaction, and the CP-323 sibling with a padfoot (sheepsfoot) drum for cohesive/clay soils. Both share the same frame, engine, and propel system; drum type is a factory model choice on this generation, not a field-swappable tool.
Drum size and compaction output for this class
Drum width runs about 1270 mm (50 in), with drum diameter around 1000-1020 mm (40 in over pads on the padfoot version). Centrifugal force is about 66.8 kN (15,000 lbf). Machines in this class typically offer dual-amplitude (high/low) vibration modes for adapting compactive effort to lift thickness and material type.
Optional front leveling/backfill blade
An optional front-mounted blade is available for this class, roughly 1570 mm (61.8 in) wide, about 560 mm (22 in) tall, with roughly 76 mm (3 in) cutting depth. It carries a two-piece reversible, replaceable cutting edge and is sized for material knockdown, site leveling, trench backfill, and light dozing ahead of compaction, not heavy dozing work.
Blade control and hydraulic arrangement
Where fitted, the front blade is hydraulically raised and lowered through a single control lever mounted to the right of the operator's seat. The machine's engine and propel-pump sizing are matched to give enough tractive effort for blade work without drum spin, so no separate hydraulic kit is needed to run the blade.
Drawbar / tow hitch
The machine carries a drawbar/tow point so it can be towed into and out of confined trenches or excavations by a small track-type tractor (Cat literature references D3B/D4H-class dozers) when self-propelled access into tight areas is impractical.
Padfoot/smooth shell-kit conversion (aftermarket)
Bolt-on shell kits that convert a smooth drum to padfoot or back are sold industry-wide for compactors in this size class as an aftermarket option. Caterpillar did not catalog this exact conversion for the CS-323/CP-323 pair as a factory work tool; the two drum types were sold as separate factory models sharing one chassis instead.
ROPS/FOPS operator guarding
Standard operator protection on this class is an open ROPS/FOPS canopy (OROPS). No factory enclosed-cab option is documented for this model in available literature; treat an enclosed cab as unconfirmed for this series.
Mounting system / tool interface
As a ride-on single-drum roller, this machine has no excavator-style quick-coupler tool circuit. The drum and optional blade are frame- and drum-shaft-mounted factory components. Propel and vibratory drive is direct hydrostatic (no belts or chains), which is the general arrangement across this compactor family rather than a swappable-tool hydraulic circuit.
All CS-323 assemblies by section
Every catalogued assembly group for the Caterpillar CS-323. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Blade Group
Blade Assembly
Blade Control Valve
| 06***91 | Blade Control Valve | 1 |
Blade System Lines & Fittings
Brake Group
Hydraulic Brake Caliper
Mechanical Brake Assembly
| 12***03 | Mechanical Brake Assembly | 1 |
Parking Brake Assembly
Service Brake Assembly
Drive Train Group
Differential Assembly
Double Pump Drive
| 06***41 | Double Pump Drive | 1 |
Drive Shaft Assembly
| 02***67 | Drive Shaft Assembly | 1 |
Drive Train Assembly
Housing And Tubes Assembly
Planetary Wheel End Assembly
Ring Gear And Pinion Assembly
Wheel And Tire Assembly
Drum Group
Coupling
| 02***61 | Coupling | 1 |
Coupling Assembly
| 02***07 | Coupling Assembly | 1 |
Drum And Yoke Assembly
Drum Lube System
Drum Weight Assembly
Engine Group
Air Cleaner
| 13***07 | Air Cleaner | 1 |
Engine Air Intake System
Engine Cooling System
Engine Exhaust Assembly
Engine Fuel And Oil System
Engine Mounting And Battery Assembly
Engine Throttle Assembly
Instrument Group
Instrument Panel Assembly
Miscellaneous
Back-Up Alarm Assembly
Decals
Hardware Identification
Horn Assembly
O-Ring Identification
Wiring Harnesses
| 01***82 | Harness, Magnetic Relay To Starter Solenoid | 1 |
| 03***58 | Harness, Main Wiring | 1 |
Oil Cooling Group
Oil Cooling System Lines And Fittings
Pressure Check Group
Pressure Check System Lines And Fittings
Propel Group
Flow Divider Valve Block Assembly
| 06***56 | Flow Divider Valve Block Assembly | 1 |
Manifold Valve Assembly
| 06***85 | Manifold Valve Assembly | 1 |
Propel Control Assembly
Propel Motor
| 06***01 | Propel Motor | 1 |
Propel Pump
| 06***34 | Propel Pump | 1 |
Propel System
Propel System Lines And Fittings
Drum Drive Motor Part 1 Of 2
| 06***32 | Steering Relief Valve | 1 |
Drum Drive Motor Part 2 Of 2
| 06***32 | Steering Relief Valve | 1 |
Steering Group
Hydraulic Cylinder
| 06***44 | Hydraulic Cylinder | 1 |
Steering Relief Valve
| 06***32 | Steering Relief Valve | 1 |
Steering System
Steering System Lines And Fittings
Steering Valve
| 02***07 | Steering Valve | 1 |
Vibratory Group
Vibratory Motor
| 06***36 | Vibratory Pump | 1 |
Vibratory Control Valve
| 06***36 | Vibratory Pump | 1 |
Vibratory Pump
| 06***36 | Vibratory Pump | 1 |
Vibratory System
Vibratory System Lines And Fittings
Frame Group
Hydraulic Oil Filter
| 13***14 | Hydraulic Oil Filter | 1 |
Main Frame Assembly
Rops Assembly
Steer Pivot Assembly
CS-323 serial number reference
The PIN/serial plate on a CS-323 is a riveted metal tag on the machine frame, typically the rear frame section near the engine compartment/articulation joint. Read the model-and-prefix block on the plate: a 2-3 letter prefix (e.g. 1EN, 6DM, DAR) followed by a sequential number; on the later full 17-character PIN format this same 3-letter code sits between the product ID and the sequence number. The prefix ties the machine to its correct parts book and engine fitment, but since prefixes on this model are shared across the CS-323C smooth-drum and CP-323C padfoot variants, also confirm drum type directly off the model designation stamped on the same plate rather than assuming it from the prefix alone.
| Prefix | Identifies | Notes |
|---|---|---|
| 6JD | Base CP-323/CS-323 (pre-C series) | Earliest production run of the CS-323 smooth-drum soil compactor, sharing chassis and parts book with the CP-323 padfoot version. Engine varies within this block: the earliest units used a 4219D diesel, with the bulk of the run from roughly the 66th unit up switching to the Perkins 4.236 diesel. Predates the later 3054-engine C-series update. |
| 1EN | CS-323C, first-generation C-series (parts book shared with CP-323C and prefix 6DM) | Early C-series smooth-drum compactor block, powered by the Cat 3054 diesel. Parts and electrical documentation for this block is shared with the CP-323C padfoot version and with the 6DM prefix from the same generation; sources do not agree on a strict drum-type split between the two prefixes, so confirm exact drum configuration off the machine's own model plate rather than the prefix alone. Field-tagged units place this batch around 1998-2000. |
| 6DM | CS-323C/CP-323C, first-generation C-series (parts book shared with prefix 1EN) | Same first-generation C-series block as 1EN, still on the Cat 3054 diesel and the same shared CS-323C/CP-323C parts and electrical documentation. Treat as a parallel block to 1EN rather than a later batch; a field-tagged padfoot (CP-323C) unit from around 1999 has been seen under this prefix, so confirm exact drum type off the machine's model plate. |
| DAR | CS-323C, second-generation C-series (updated engine) | Later C-series smooth-drum production run, moved to the Cat 3054B diesel. Documented in the parts system specifically under the CS-323C listing, with a shared CP-323C counterpart block under prefix EAS. |
| EAS | CP-323C/CS-323C, second-generation C-series (parts book shared with prefix DAR) - confirm exact drum type with dealer | Same second-generation C-series block as DAR, on the Cat 3054B diesel, filed in the parts system under the CP-323C listing. A field-tagged padfoot (CP-323C) unit from around 2007 has been seen under this prefix; smooth-drum CS-323C fitment follows from the shared parts book but has not been seen on an independently field-tagged smooth-drum unit, so confirm the specific machine's configuration with your dealer. |
Frequently asked questions
What engine does the Caterpillar CS-323 use?
It depends on the series. The base CS-323 uses a Perkins 4.236 naturally aspirated four-cylinder diesel, mechanically injected, rated around 57 kW (77 hp) gross. The later CS-323C moves to Caterpillar's own 3054-family engine (3054 DINA, later 3054B/3054C across the production run), also naturally aspirated and mechanically injected, rated around 62 kW (83 hp) gross and 60 kW (80 hp) net; the later-spec engine meets EPA Tier 2/EU Stage II emissions. Neither generation has an electronic engine control module, so check the machine's own tag before ordering engine parts - Perkins and Cat 3054-family parts don't interchange.
What is the operating weight of the Caterpillar CS-323?
Operating weight varies by series and configuration. The base CS-323 with ROPS runs about 4,170 kg (9,200 lb). The later CS-323C with ROPS/FOPS runs about 4,390-4,540 kg (9,680-10,010 lb), depending on the exact configuration and which factory spec sheet is cited. Confirm the figure for a specific unit against its own data plate rather than a single published number.
What replaced the Caterpillar CS-323?
Caterpillar does not document a single, direct same-numbered successor. The base CS-323 was carried forward within its own model family by the C-series update, the CS-323C, which kept the platform in production through roughly the 2000s before Caterpillar retired the CS-323 nameplate. The compact, narrow single-drum trench and utility-compaction niche it served is now covered by Caterpillar's current small vibratory soil compactor lineup rather than by one direct nameplate replacement.
What CS-323 owners discuss
What engine does the CS-323 actually run — Perkins or Cat 3054?
It moves in reverse but not forward (or vice versa) — is that the pump?
What wears out in the vibratory (exciter) system over time?
Vibration won't engage, or cuts in and out — electrical or hydraulic?
Any known quirks with the 3054 engine on the CS-323C?
What causes drum buildup or a rough vibration feel in the field?
What should I check before buying a used CS-323?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
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