Caterpillar BP22
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar BP22 is a mid-size hydraulically driven pickup broom built as a mounted work tool rather than a standalone machine. It carries no engine and no chassis of its own; a single hydraulic motor spins the 700mm (27.6in) brush using flow and pressure supplied entirely by the host carrier. The broom sweeps a 2200mm (86.6in) path, weighs 580kg (1279lb), and rides on a floating suspension with no support wheels, letting it follow ground contour on its own. A 0.55m3 (0.7yd3) hopper and an optional integrated 400L (106gal) water spray tank suppress dust during sweeping. It sits in the middle of Cat's BP pickup-broom lineup, between the smaller BP18 (~1.8m) and the larger dual-motor BP25 (~2.5m), and mounts to Cat compact wheel loaders in the 906-908 range as well as skid steers, backhoe loaders, and integrated toolcarriers fitted with a compatible quick-coupler and 12V control circuit. Production records show a single confirmed serial prefix (8HZ), consistent with one continuous build run rather than distinct lettered generations.
Because the BP22 has no engine, transmission, or undercarriage, its design has stayed mechanically stable rather than going through the generational engine and emissions changes seen on powered Cat equipment. The parts that actually wear are the polypropylene brush-wafer sections, the hydraulic motor seals and spindle bearings, and the water-spray nozzles and hoses, all low-cost, easily sourced service items compared to an engine rebuild. Brush sections are also available in wire or 50/50 poly/wire mixes for harsher debris, extending the tool's usefulness beyond stock bristle wear. This simplicity, combined with strong compatibility across Cat's compact wheel loader and skid steer lines, keeps used BP22 units and their wear parts in steady demand from municipal street-sweeping departments, landscapers, and general contractors who need low-cost, low-maintenance sweeping capacity without dedicating a purpose-built sweeper truck to the job.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar BP22 specifications
Engine
| Power source | No onboard engine. BP22 is a hydraulically driven pickup broom attachment powered by one hydraulic motor supplied from the carrier machine's hydraulic system. |
| Required hydraulic circuit | 3rd function circuit; interface requires the Hook Group machine interface |
| Optimal hydraulic flow | 20-80 L/min (5-21 gpm) |
| Optimal hydraulic pressure | 150-260 bar (2176-3771 psi) |
| Electrical control voltage | 12V, for broom angling/control functions |
| Brush speed at maximum flow | 306 rpm |
Weights
| Operating weight | 580 kg (1279 lb), dry (water tank empty) |
| Shipping weight | Not published separately from operating weight |
| Ground pressure | Not published for this attachment class |
Dimensions
| Overall width | 2400 mm (94.5 in) |
| Sweeping width | 2200 mm (86.6 in) |
| Overall height | 1300 mm (51.2 in) |
| Overall length | 1830 mm (72 in) |
| Brush diameter | 700 mm (27.6 in) |
| Hopper capacity | 0.55 m3 (0.7 yd3) |
Performance
| Brush speed at maximum flow | 306 rpm |
| Optimal hydraulic flow | 20-80 L/min (5-21 gpm) |
| Optimal hydraulic pressure | 150-260 bar (2176-3771 psi) |
| Carrier compatibility | Compact wheel loaders in the 906-908 range |
| Brush contact pattern (correct down-pressure) | 55-110 mm (2-4 in) wide brush-tip pattern on the ground; wider than 110 mm (4 in) indicates excess down pressure and accelerated bristle wear |
| Bristle material | Full set of replaceable polypropylene bristle sections standard; convertible to a 50/50 poly-and-wire mix for special applications |
Service capacities (summary)
| Fuel tank | Not applicable — no onboard engine |
| Hydraulic system (attachment) | Not separately specified; runs off the carrier machine's own hydraulic reservoir |
| Engine oil | Not applicable — no onboard engine |
| Cooling system | Not applicable — no onboard engine |
| Integrated water tank (dust suppression) | 400 L (106 gallons) |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
BP22 fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Hydraulic drive motor (broom spins via single direct-drive hydraulic motor, no onboard gearbox) | No dedicated onboard reservoir; runs off carrier machine's hydraulic tank. Required flow 20-80 L/min (5-21 gal/min), optimal pressure 150-260 bar (2176-3771 psi) via 3rd-function circuit | Match carrier machine's own hydraulic fluid spec (typically Cat HYDO Advanced or equivalent anti-wear hydraulic oil); OMM defers to host machine's O&M manual for viscosity-by-climate grade, since the attachment has no separate fluid of its own |
| Dust-suppression water spray tank (optional kit, integrated onboard tank) | approx. 400 L (106 US gal) when water sprinkler kit is fitted; not present on units ordered without the kit | Clean water only, no lubricant additive specified; in freezing climates OMM guidance for other Cat water-tank options calls for draining or an approved non-corrosive antifreeze additive, but this is not independently confirmed for BP22 specifically |
| Brush-core spindle bearings and hydraulic-cylinder pivot/wear points (angle-adjust cylinder mounts, gutter-broom pivot) | No fill capacity; hand-applied at grease fittings per scheduled interval | Cat Multipurpose Grease (NLGI 2), Cat Advanced 3Moly Grease also listed in Cat's general work-tool lubricant guidance for cold-weather service; no BP22-specific viscosity-by-climate table located |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar BP22 maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 10 h |
|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
Servicing the BP22 beyond the schedule
Predictive Maintenance & Fluid Analysis
The BP22 has no engine oil or coolant to sample, so predictive care centers on the hydraulic motor and carrier hydraulic fluid. Track carrier hydraulic fluid cleanliness and case-drain temperature at the motor, since the BP22 draws directly off the host circuit with no reservoir of its own. Watch for rising case-drain flow or falling brush rpm at rated 20-80 L/min (5-21 gpm) as early signs of motor wear before a seal failure or spline breakage takes it out of service.
Corrective & Common Repairs
Most BP22 downtime traces to worn or missing brush-wafer sections, clogged spray nozzles, or a leaking hydraulic motor shaft seal. Replace individual wafer segments rather than the full brush core once bristle length drops below effective sweep contact. Clear hopper and nozzle-bar blockages daily to prevent uneven sweep pattern. Chafed hoses and worn quick-coupler faces at the carrier interface are the next most common corrective items given the constant flexing of the floating-suspension mount.
Overhaul & Rebuild Points
Because the BP22 carries only one hydraulic motor and no drivetrain, overhaul work concentrates there and at the spindle bearings and mounting frame. Rebuild the motor when case-drain leakage or spline wear reduces brush speed off its 306rpm rating. Repack and reseal spindle bearings when grease purge shows contamination. Inspect the mounting frame, quick-coupler plate, and floating-suspension pivots for fatigue cracking at major service intervals, since this frame absorbs all sweeping shock loads.
Seasonal & Environment Servicing
Drain the 400L (106gal) water spray tank, hoses, and nozzle lines fully before freezing weather to prevent cracked lines and a split tank. Flush the system with clean water only, since sediment accelerates nozzle wear. In cold climates, switch spindle and pivot grease to Cat Advanced 3Moly Grease for better low-temperature flow. Store the broom off the ground with wafers unloaded between seasons to prevent bristle set and uneven wear on the polypropylene sections.
BP22 common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 311-0060 | Filter-Water | Scheduled service item | Check fitment → |
| 8T-7915 | Adapter-To Transmission Filter | Scheduled service item | Check fitment → |
| 160-4706 | Screen-Filter | Scheduled service item | Check fitment → |
| 236-0836 | Filter-Water | Scheduled service item | Check fitment → |
| 160-4719 | Filter-Water | Scheduled service item | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
BP22 fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| CID 1180 - FMI 05 | Auxiliary Hydraulic Solenoid #1 - open circuit | Broken or disconnected wiring/connector between the carrier's auxiliary hydraulic solenoid valve and the work-tool circuit that drives the BP22's hydraulic motor | Inspect and reseat the auxiliary hydraulic harness connector at the valve and at the carrier's work-tool coupler; check for a broken or chafed wire |
| CID 1180 - FMI 06 | Auxiliary Hydraulic Solenoid #1 - short circuit | Pinched, chafed, or water-intruded wiring shorting to ground in the carrier's auxiliary hydraulic circuit feeding the broom motor | Inspect harness routing near the work-tool mounting plate for damage; check solenoid coil resistance against carrier spec |
| CID 1181 - FMI 05 | Auxiliary Hydraulic Solenoid #2 - open circuit | Open wiring on the carrier's second auxiliary solenoid, relevant where the carrier uses two solenoids for flow direction/proportional control to the broom motor | Check connector continuity at the valve body and at the work-tool electrical coupler |
| CID 1184 - FMI 04 | Auxiliary Hydraulic Solenoids Supply - voltage below normal | Poor ground, corroded connector, or wiring fault reducing supply voltage to the aux hydraulic solenoid circuit that controls broom flow | Check carrier battery voltage and supply wiring, clean and reseat ground and supply connectors at the aux valve |
| CID 1189 - FMI 08 | Auxiliary Hydraulics Lever - abnormal or erratic signal | Faulty or dirty auxiliary control lever/switch on the carrier used to activate broom rotation, or a damaged signal wire | Cycle the auxiliary control lever, check for a clean on/off signal at the carrier's ECM, clean or replace the switch/lever assembly |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
BP22 attachments & work tools
Carrier compatibility
Mounts to Cat skid steer loaders, backhoe loaders, integrated toolcarriers, and wheel loaders, matched to the carrier's own pin-on or quick-coupler interface (skid steer quick coupler, IT/wheel loader coupler, or Fusion coupler on backhoe loaders). Runs off the carrier's auxiliary (third-function) hydraulic circuit rather than a dedicated power unit.
Hydraulic requirement
Needs 20-80 L/min (5-21 gpm) of auxiliary flow at 150-260 bar (2176-3771 psi) working pressure, driving a single hydraulic motor direct-drive brush at up to roughly 306 rpm. Carriers below this flow range cannot reach rated brush speed.
Water spray kit
Carries an integrated 400 L (106 gal) water tank feeding an onboard spray system that wets the surface ahead of the brush to hold down airborne dust during sweeping. Standard-fit feature on the BP22, not a bolt-on add-on kit.
Bristle/configuration options
Ships with replaceable polypropylene brush sections as standard; sections can be swapped to all-wire or a 50/50 poly-and-wire mix for heavier debris or abrasive surface work. A separate gutter brush is available to extend the pickup path along curbs and edges.
Suspension/pickup design
Uses a floating suspension design instead of support wheels, letting the pickup head follow surface contour so bristles keep consistent contact from initial setup, feeding collected debris into an integrated hopper (about 0.7 cubic yards) for dumping rather than windrowing it to the side.
Family size lineup
BP22 is the mid-size unit in Cat's pickup-broom line: sweeping width around 2.2 m (86.6 in), between the smaller BP18 (about 1.8 m / 72 in) and BP15 (about 1.5 m / 60 in) and the larger BP25 (about 2.5 m / 98.4 in, dual hydraulic motor). BP25 adds a second drive motor for its wider head; BP22 uses a single motor.
All BP22 assemblies by section
Every catalogued assembly group for the Caterpillar BP22. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Electrical System
173-2190 Wiring Gp-Work Tool
| 11***91 | Fuse; (15-Ampere) | 1 |
| 15***95 | Nut; (1-1/2-18-Thd) | 1 |
| 15***96 | Lockwasher | 1 |
Frame And Body
166-4088 Frame Gp-Broom
| 08***66 | Locknut; (M8x1.25-Thd) | 18 |
| 09***43 | Screw-Drive; (M6x1-Thd) | 8 |
| 10***04 | Washer; (7.2x25x2-mm Thk) | 12 |
166-3955 Frame Gp-Broom
| 08***66 | Locknut; (M8x1.25-Thd) | 30 |
| 09***43 | Screw-Drive; (M6x1-Thd) | 16 |
| 10***04 | Washer; (7.2x25x2-mm Thk) | 15 |
138-9532 Indicator Gp-Height
| 13***31 | Limiter-Height | 1 |
| 13***32 | Indicator Group-Height | 1 |
| 17***41 | Spacer; (8x10x7-mm Thk) | 1 |
175-2248 Indicator Gp-Height
| 08***66 | Locknut; (M8x1.25-Thd) | 1 |
| 17***17 | Pendulum-Indicator | 1 |
| 17***48 | Indicator Group-Height | 1 |
311-0061 Kit-Water Pump -12-Volt
| 25***53 | Clamp | 2 |
| 28***76 | Pump As-Water; (12-Volt) | 1 |
| 31***57 | Coupling; (90-Deg) | 2 |
311-0062 Kit-Water Pump -24-Volt
| 25***53 | Clamp | 2 |
| 28***04 | Pump As-Water; (24-Volt) | 1 |
| 31***57 | Coupling; (90-Deg) | 2 |
Hydraulic System
200-0724 Kit-Quick Disconnect
| 20***24 | Kit-Quick Disconnect | 1 |
| 6V***08 | Seal-With Adapter | 2 |
| 6W***89 | Fitting As; (Quick Disconnect, Female) | 1 |
204-1259 Kit-Quick Disconnect
| 14***48 | Fitting As; (Quick Disconnect, Male) | 2 |
| 18***74 | Cap-Dust | 2 |
| 19***96 | Adapter | 2 |
200-0726 Kit-Quick Disconnect
| 15***17 | Cap-Dust | 1 |
| 19***25 | Fitting As; (Quick Disconnect, Female) | 1 |
| 19***26 | Fitting As; (Quick Disconnect, Male) | 1 |
200-0725 Kit-Quick Disconnect
| 20***25 | Kit-Quick Disconnect | 1 |
| 6V***08 | Seal-With Adapter | 2 |
| 6W***88 | Fitting As; (Quick Disconnect, Male) | 2 |
176-7287 Lines Gp-Connecting
| 17***84 | Hose As | 2 |
| 17***87 | Lines Group-Connecting | 1 |
| 17***99 | Bulkhead As | 2 |
166-3947 Lines Gp-Hydraulic
| 16***15 | Hose As | 2 |
| 16***43 | Seal | 1 |
| 16***47 | Lines Group-Hydraulic | 1 |
166-4087 Lines Gp-Hydraulic
| 13***28 | Clamp; (Half) | 4 |
| 16***49 | Hose As | 2 |
| 16***87 | Lines Group-Hydraulic | 1 |
Service Equipment And Supplies
166-3942 Film Gp
| 14***47 | Film; (Identification) (24v) (On Outside Of Battery Compartment Door) | 1 |
| 15***35 | Film-Warning; (Crush Hazard, Stay Back) | 2 |
| 15***36 | Film-Warning; (Read Operation Manual) | 1 |
166-4086 Film Gp
| 14***47 | Film; (Identification) (24v) (On Outside Of Battery Compartment Door) | 1 |
| 15***33 | Film-Identification; (12-Volt) | 1 |
| 15***35 | Film-Warning; (Crush Hazard, Stay Back) | 2 |
Work Tool Arrangement
329-8639 Broom Ar
| 16***86 | Film Group | 1 |
| 16***87 | Lines Group-Hydraulic | 1 |
| 16***88 | Frame Group-Broom | 1 |
155-5021 Broom Ar-Pickup
| 15***21 | Broom Ar-Pickup | 1 |
| 15***19 | Bracket Group-Mounting | 1 |
| 16***86 | Film Group | 1 |
158-0253 Broom Ar-Pickup
| 15***53 | Broom Ar-Pickup | 1 |
| 16***04 | Bracket Group-Mounting | 1 |
| 16***42 | Film Group | 1 |
164-8489 Broom Ar-Pickup
| 16***89 | Broom Ar-Pickup | 1 |
| 16***04 | Bracket Group-Mounting | 1 |
| 16***42 | Film Group | 1 |
352-0180 Broom Ar-Pickup
| 16***04 | Bracket Group-Mounting | 1 |
| 16***42 | Film Group | 1 |
| 16***47 | Lines Group-Hydraulic | 1 |
Work Tools
165-5504 Bracket Gp-Mounting
| 15***49 | U-Bolt | 8 |
| 15***80 | Bracket As-Mounting; (Rh) | 1 |
| 15***90 | Bracket As-Mounting; (Lh) | 1 |
158-6319 Bracket Gp-Mounting
| 15***48 | Bracket As-Mounting; (Rh) | 1 |
| 15***49 | U-Bolt | 8 |
| 15***51 | Bracket As-Mounting; (Lh) | 1 |
352-0484 Brush Gp-Broom
| 13***61 | Spacer; (254x275x30-mm Thk) | 40 |
| 15***56 | Brush-Polypropylene | 21 |
| 20***57 | Brush As; (Steel) | 20 |
166-7228 Brush Gp-Broom
| 13***61 | Spacer; (254x275x30-mm Thk) | 28 |
| 15***56 | Brush-Polypropylene | 29 |
| 16***28 | Brush Group-Broom | 1 |
166-7229 Brush Gp-Broom
| 13***61 | Spacer; (254x275x30-mm Thk) | 33 |
| 15***56 | Brush-Polypropylene | 34 |
| 16***29 | Brush Group-Broom | 1 |
329-8631 Hook Gp-Coupler
| 15***49 | U-Bolt | 8 |
| 32***31 | Hook Group-Coupler | 1 |
| 32***32 | Plate As-Coupler; (Rh) | 1 |
329-8634 Hook Gp-Coupler
| 15***49 | U-Bolt | 4 |
| 32***34 | Hook Group-Coupler | 1 |
| 32***35 | Plate-Coupler | 1 |
166-4114 Spray Gp-Water
| 14***33 | Clamp | 1 |
| 14***39 | Fitting-Hose | 1 |
| 14***40 | Adapter | 2 |
166-3958 Spray Gp-Water
| 14***33 | Clamp | 6 |
| 14***39 | Fitting-Hose | 1 |
| 14***40 | Adapter | 2 |
166-3956 Spray Gp-Water
| 14***26 | Pump Group-Auxiliary Water | 1 |
| 14***33 | Clamp | 1 |
| 14***39 | Fitting-Hose | 1 |
BP22 serial number reference
The PIN plate is a riveted metal tag mounted on the broom frame near the mounting/coupler end of the attachment, visible from the side or top of the unit. Read the first 3 characters as the model/plant prefix (letters or letter+digit combination) and the digits following as the sequential unit number; a prefix of 8HZ followed by 00001 or higher identifies a BP22 Broom-Pickup.
| Prefix | Identifies | Notes |
|---|---|---|
| 8HZ | BP22 Broom-Pickup, base/only production run | Confirmed as the BP22's own machine serial prefix (8HZ00001-UP) in the combined BA22/BA25/BP22/BP25 Brooms parts and service documentation. Frame, AR-Pickup broom assembly, and spray/water-tank components under this prefix match BP22's own 2.2-m (2200 mm) sweeping width. No sub-range letter/plant split found; treat as a single run. |
Frequently asked questions
What engine does the BP22 have?
The BP22 has no engine of its own. It is a hydraulically driven attachment powered by a single hydraulic motor that runs off the auxiliary hydraulic circuit of its host carrier machine (compact wheel loader, skid steer, backhoe loader, or toolcarrier).
What is the BP22's operating weight?
The BP22 weighs 580kg (1279lb) as a standalone attachment, before adding the optional 400L (106gal) water spray tank or gutter brush.
What replaced the BP22?
No confirmed successor model is documented. Available records show a single continuous production run (serial prefix 8HZ), and the BP22 continues to sit as the mid-size entry in Cat's current BP pickup-broom lineup between the BP18 and BP25.
What BP22 owners discuss
Is one hydraulic motor enough to drive the BP22, or does it bog down on heavier material?
What's the normal wear pattern on the brush wafers, and how do I know when to replace them?
The water spray bar quits putting out water or sprays unevenly - what's going on?
I hooked the broom up and it won't spin, or only spins one direction - what should I check first?
Will a BP22 mount up to any skid steer, or do I need a specific plate?
The hopper won't dump cleanly or debris backs up in the pickup area - is that a design flaw?
What should I check on a used BP22 before buying it?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific BP22 part?
Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.