Caterpillar BG-225C
Caterpillarasphalt paver

Caterpillar BG-225C

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar BG-225C is a track-type asphalt paver sold under the Barber-Greene nameplate as a direct twin of Caterpillar's own AP-650B, sharing the same chassis, hydrostatic driveline, and parts catalog. Two engine generations run under this model designation: earlier machines built on the 5GN and 9DN serial prefixes carry the Cat 3054 or 3054T four-cylinder diesel, while later machines on the A7P and B6G prefixes carry the Cat 3054C. There is no separate mechanical transmission; propulsion runs through a hydrostatic drive to the tracks. Operating weight without screed varies by configuration, reported in the roughly 11,790-16,281 kg (25,993-35,891 lb) range depending on screed and options fitted. The paver shipped with Extend-A-Mat B or Pavemaster B hydraulic power-extending screeds, covering paving widths from about 1.83 to 6.1 m (6 to 20 ft), on a D3-derived steel track undercarriage with independently driven augers and twin drag conveyors feeding the screed. The BG-225C followed the earlier BG-225B in the same badged lineup.

The main generational split across the BG-225C run is the engine change from 3054/3054T to 3054C, which lines up with the serial prefix break between the 5GN/9DN and A7P/B6G machines - a mechanical, pre-emissions-era powertrain throughout, with no aftertreatment or DEF system to worry about on either generation. Because the BG-225C and AP-650B share one chassis and parts family, components cross over between the two nameplates, which widens the used parts pool for owners running either badge. No documented model directly replaced the BG-225C under its own name; the compact/mid-size track paver niche it filled carried forward into Caterpillar's modern AP-series track pavers rather than a named one-for-one successor. In the used and parts market today, the BG-225C remains a working machine in resurfacing and urban paving fleets valued for simple mechanical engines, hydrostatic drive that avoids separate transmission overhauls, and undercarriage parts that trace back to common D3-family stock.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar BG-225C specifications

Engine

Engine modelCat 3054 turbocharged direct-injection 4-cylinder diesel. Catalog data refers to it as 3054TA, 3054C, and 3054DIT depending on the document generation — same base engine family across BG-225C production.
Cylinders4
Gross power90.2 kW (121 hp) at 2200 rpm
Net power82.8-83.5 kW (111-112 hp), per ISO 9249, SAE J1349 and EEC 80/1269 ratings — figures vary slightly by rating standard
Flywheel power67.1 kW (90 hp)
Displacement4.0 L (243-244 cu in)
Bore x stroke101.6 mm x 127 mm (4.0 in x 5.0 in)
EmissionsMeets EPA/CARB low-emissions rules of its production era; no specific EPA tier number published. No derate required up to 2134 m (7,000 ft) altitude.
Fuel systemAdjustment-free direct injection; intake manifold heater for cold-weather starting

Weights

Operating weight, base tractor (no screed)Reported values vary by source: 11,790 kg (25,993 lb) on one spec sheet, 16,281 kg (35,891 lb) on another — varies by configuration/publication, verify with dealer for a specific serial range
Operating weight with Extend-A-Mat 8-16B screed18,121 kg (39,950 lb)
Operating weight with Pavemaster 8B screed14,861 kg (32,765 lb)

Dimensions

Overall height3.07 m (10.08 ft)
Transport height, muffler removed2.62 m (8.58-8.61 ft), figure consistent across sources
Transport width, hoppers raised, with end gates2.72 m (8.92 ft)
Transport width, hoppers raised, without end gates2.49 m (8.17 ft)
Overall length with screed5.62 m (18.42 ft)
Length of track on ground2.25 m (7.37 ft)
Track width356 mm (14.02 in)
Inside turn radius0.91 m (3 ft)
Ground clearance211 mm (8.3 in), single-source figure — confirm before quoting as definitive

Performance

Maximum travel speed8 km/h (5 mph)
Maximum paving speed67 m/min (220 ft/min)
Paving width range1.83-6.1 m (6-20 ft), standard to maximum screed extension
Auger diameter406 mm (16 in)
GradeabilityNot published in available catalog data for this model

Service capacities (summary)

Fuel tank227 L (60 gal)
Hydraulic system189 L (50 gal)
Cooling system31.4-31.8 L (8.3-8.4 gal)
Engine oilNot documented in available spec sheets for this model — verify with dealer or 3054 engine service manual

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

BG-225C fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase, with filter (Cat 3054T/3054TA, 4-cyl, 4.0L turbocharged & aftercooled diesel)approx. 11-13 L (2.9-3.4 US gal), varies by dipstick fill level and filter change; not broken out on the machine spec sheet, based on the 3054 engine family service fillCat DEO (Diesel Engine Oil) SAE 15W-40 for standard ambient range; Cat DEO Cold Weather SAE 0W-40 for cold climates down to -40C (-40F); match viscosity grade to expected ambient temperature at engine start
Cooling system31.5 L (8.3 US gal)Cat ELC (Extended Life Coolant/Antifreeze), premixed or concentrate to a 1:1 water blend; do not mix ELC with conventional coolant
Fuel tank227 L (60 US gal)Ultra-low sulfur No. 2-D diesel fuel; use winterized/blended fuel or a cold-weather additive below freezing to prevent fuel waxing
Hydraulic system, including tank (propel, steering, material-feed and screed circuits)189 L (50 US gal)Cat HYDO Advanced 10 for normal ambient range (-20C to 40C / -4F to 104F); Cat HYDO Advanced 30 in sustained hot climates; Cat TDTO or Cat MTO are acceptable alternates, minimum 900 ppm zinc anti-wear additive required
Track (propel) final drives - single-speed planetary drive, each sidenot published as a separate machine fill figure; small sealed planetary housing, check per side at scheduled intervalCat TDTO (Transmission/Drive Train Oil) gear oil, SAE 85W-140 range for standard climate, lighter grade in cold climates
Feeder and auger drive gearcases (left and right, independent drives)not published as a separate machine fill figure; small gearcase per drive, check per manufacturer intervalCat TDTO gear oil, same grade as track final drives
Grease points (track rollers, idlers, auger/hanger bearings, screed pivots, push-roller and hitch pins)spec only, no reservoir capacityCat Multipurpose Grease (moly-fortified, NLGI 2), or Cat Advanced 3Moly/Cat Advanced 3Moly White in high-load or wet conditions

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar BG-225C maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and coolant level before startup
  • Walk around and check for fuel, hydraulic, and coolant leaks, including hydrostatic drive lines and hoses
  • Grease auger and conveyor chain bearings mid-shift and again at end of shift while still warm to purge contamination
  • Confirm screed heater burners or elements light and hold temperature before laying mix
  • Weekly: check track tension and clear packed asphalt from rollers, idlers, and the drive sprocket
  • Weekly: drain water and sediment from the fuel tank and check the fuel/water separator
Every 250 h
  • Change engine oil and replace the engine oil filter
  • Check and adjust alternator and fan belt tension
  • Load-test the battery and clean terminals and connections
  • Inspect hydrostatic drive hoses, fittings, and case-drain lines for seepage or chafing
  • Check and adjust auger and conveyor drive chain tension
Every 500 h
  • Replace the fuel filter element
  • Service or replace the air filter primary element per the restriction indicator
  • Replace the hydraulic system return filter element
  • Inspect track rollers, idlers, and sprocket teeth for wear
  • Check the hydrostatic pump and drive motor for abnormal noise, drift, or external leakage
  • Lubricate screed extension slide rails and crown-adjustment linkage
Every 1,000 h
  • Change hydraulic tank oil, or extend based on fluid sample results
  • Pull and repack auger gearbox bearings
  • Check and adjust engine valve lash
  • Inspect the turbocharger shaft for play on turbocharged engine builds
  • Test coolant condition and top off the corrosion inhibitor or extender
Every 2,000 h
  • Replace the hydraulic tank breather and clean the suction screen
  • Inspect conveyor chain and auger flights for wear beyond service limits and rebuild sections as needed
  • Measure track undercarriage wear across rollers, idlers, sprocket, and chain against factory limits
  • Inspect screed heater wiring, thermocouples, and burner assembly for insulation breakdown
  • Check hydrostatic charge pressure and relief valve settings against factory spec
Every 6,000 h
  • Change engine coolant and flush the cooling system on the extended-life interval
  • Evaluate the hydrostatic drive pump and motor for rebuild or replacement based on flow and pressure testing
  • Rebuild or replace worn track undercarriage components as a set (rollers, idlers, sprockets, chain)
  • Inspect the engine long block for overhaul needs, including main and rod bearings, liners, and injectors
  • Replace screed plates and auger flights that have reached rebuild thresholds

Servicing the BG-225C beyond the schedule

Predictive Maintenance & Fluid Analysis

Sample engine oil from the 3054/3054T or 3054C on a fixed interval and watch for silica from asphalt dust and copper trending up as an early flag on hydrostatic pump or drive motor wear. With no separate transmission to isolate contamination, hydraulic tank oil cleanliness doubles as your drivetrain health check - pull samples at filter changes. Track auger gearbox and conveyor chain hours separately from engine hours since abrasive mix wears them faster, and log screed heater cycling to catch failing thermocouples early.

Corrective & Common Repairs

Loss of propulsion power or drift under load points to the hydrostatic pump or drive motor, not a transmission - check charge pressure before condemning either. Auger gearboxes and conveyor drive chains take the brunt of abrasive mix wear and are the most frequent parts calls on this machine. Screed heater elements and wiring fail from thermal cycling and asphalt fouling. Track rollers, idlers, and sprockets wear faster than dozer applications since packed asphalt debris accelerates abrasion, and the cooling system clogs with mix dust more often than typical earthmoving work.

Overhaul & Rebuild Points

Plan hydrostatic pump and motor rebuilds around flow and pressure test results rather than a fixed hour count, since drift is the reliable failure signal on this driveline. Undercarriage rebuilds - rollers, idlers, sprockets, chain - follow the same D3-derived wear pattern as the dozer family it borrows from. Engine top-end work on the 3054/3054T/3054C follows standard four-cylinder diesel rebuild intervals for bearings, liners, and injectors. Screed plates and auger flights are consumable wear items that get replaced as a set at rebuild, not patched individually.

Seasonal & Environment Servicing

Cold-weather starts call for coolant and hydraulic oil warm-up before engaging the hydrostatic drive, since cold hydraulic fluid slows response and stresses pump seals. Winterize by draining and protecting the water tank and screed heater fuel lines if the machine sits idle. Hot-mix paving in high ambient heat pushes extra load onto the cooling system and hydraulic oil cooler, so clean radiator and cooler fins more often in summer. At season's end, strip packed asphalt off tracks and the undercarriage before storage to stop corrosion setting in under the buildup.

BG-225C common service parts

Part numberPart
119-0073Filter Element-FuelCheck fitment →
1R-1804Filter Element-Wtr Sep & FuelCheck fitment →
207-2757SealCheck fitment →
206-5234Filter Element As-AirCheck fitment →
206-5235Filter Element As-AirCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

BG-225C fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CID 100 FMI 01Engine oil pressure below normalLow oil level, plugged oil pickup or filter, worn oil pump, or contaminated oil on the 3054/3054C/3054TA engineShut engine down immediately, check oil level and filter condition, then inspect sensor wiring before restart
CID 100 FMI 03/04Engine oil pressure sensor circuit fault (open or short)Damaged sensor harness, corroded connector, or failed oil pressure sending unitInspect sensor wiring and connector, test the sensor per the engine troubleshooting guide, replace if the circuit fails
CID 110 FMI 00Engine coolant temperature above normalLow coolant level, plugged radiator core or screen, slipping/failed fan drive, or a stuck thermostatReduce load and monitor the gauge, check coolant level and radiator core, verify fan operation before resuming paving
CID 111 FMI 01Engine coolant level lowExternal coolant leak at hoses, radiator, or water pump, or a tripped low-coolant sensorCheck coolant level once the engine is cool, inspect for leaks, top off with the correct coolant and recheck
CID 167/168 FMI 02Charging/electrical system voltage erratic or out of rangeLoose or corroded battery cable, worn drive belt, or a failing alternatorCheck battery terminals and belt tension, test alternator output, and inspect/charge the batteries
CID 84 FMI 08Ground/propel speed sensor signal abnormalDamaged or contaminated speed sensor, incorrect sensor air gap, or a wiring fault in the propel electronic control systemCheck the sensor gap and wiring, then verify the ground-speed signal with a diagnostic tool before resuming pave mode
CID 153/154 FMI 08Right/left drive motor speed sensor signal abnormalFaulty hydrostatic drive-motor speed sensor or wiring on the affected side, causing propel tracking or steer-assist errorsInspect the sensor and wiring on the flagged side, compare left/right speed signals with a diagnostic tool, and recalibrate the propel system
CID 162/163 FMI 02Steering command sensor signal erraticWorn steering lever/wheel position sensor or loose linkage affecting the Steer Assist functionInspect steering sensor mounting and wiring, then recalibrate the steering sensor with a diagnostic tool

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

BG-225C attachments & work tools

Screed - base units

BG-225C pairs with Extend-A-Mat B or Pavemaster B floating screeds (catalog also cross-lists it with the AP-650B, the Cat-branded version of the same platform). Base screed frame is roughly 2.4-3.0 m (8-10 ft), giving a practical paving range from about 1.8-2.4 m (6-8 ft) minimum up to 6-6.3 m (20-20.6 ft) with hydraulic extensions - treat exact min/max as varies by screed model and extension kit fitted.

Screed hydraulic/bolt-on extensions

Heavy-duty screed main frames accept hydraulic power-extending sections plus bolt-on end-gate extensions for extra-wide mats; front- or rear-mount extension kits are used depending on screed model. Wider bolt-on wing kits (pushing total width well past 6 m/20 ft) exist on this screed family but require the matching extension frame - confirm exact kit against the screed serial before ordering.

Screed heating

Screed plates use an electric heating system for cold-mix startup, with a fast warm-up cycle typical of this screed generation. Heating elements and the control panel are matched to the specific screed model fitted, not sold as a universal kit.

Grade and slope control

Factory-documented option group covers automated screed grade and slope control (averaging ski or sonic sensor arms with a cross-slope sensor at the tow arm). This is a bolt-on sensor/control kit, not a base-machine standard fit, and mounting brackets are tied to the tow-arm/screed combination in use.

Material feed - augers and feeders

Left and right feed augers and left/right feeder conveyors are hydraulically driven and controlled independently of each other, removing the need for manual feeder gates. Auger extension sections are used when the screed is run in extended-width configurations, so paving width and auger reach must be matched together.

Conveyor system

Twin slat/drag-type conveyors feed material from the hopper back to the augers; conveyor and auger drive components are cataloged together as a matched material-handling group for this model. No coupler is involved - these are chassis-mounted, not a quick-attach work tool.

Receiving hopper

Front hopper has fold-out wings to widen truck receiving width, then folds in for transport; truck entry width is roughly 3.0-3.2 m (about 10-10.5 ft) with wings deployed. Rated volumetric capacity is not consistently published across sources - confirm against the specific serial/spec sheet.

Undercarriage / track pads

Steel track undercarriage (derived from Cat D3 dozer-type track technology) runs standard rubber track pads on a two-bolt attachment, allowing pad swaps without removing the full track shoe. This is the main "wear item" attachment point on the machine, not an optional work tool.

Operator platform

Single operator station slides side to side and can extend roughly 300 mm (about 12 in) beyond each side of the paver frame for better sightlines down the mat edge; this is a built-in adjustable platform, not a bolt-on accessory.

Guarding and canopy

Operator canopy/sunshade and walkway guarding are typically dealer- or factory-fit options on this paver class, but no BG-225C-specific canopy documentation was found - verify availability and mounting with a Cat dealer rather than assuming cross-fit from another model.

All BG-225C assemblies by section

Every catalogued assembly group for the Caterpillar BG-225C. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
239-3058 Air Cleaner Gp
13***74Piston1
13***75Gasket-Cover2
13***76Strainer; (Fuel Pump)1
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204-7034 Air Cleaner Gp -Engine
08***92Hose As1
10***03Plate-Cover2
11***61Hose As1
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207-8264 Bracket Gp-Mounting
03***17Union1
06***64Fitting-Flared1
06***65Fitting-Brass1
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270-4374 Elbow Gp-Air Inlet
14***45Valve Group-Solenoid; (24-Volt)(Fuel Shutoff)1
15***68Seal-O-Ring1
27***74Elbow Group-Air Inlet1
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239-3059 Exhaust Gp
14***45Valve Group-Solenoid; (24-Volt)(Fuel Shutoff)1
15***68Seal-O-Ring1
23***59Exhaust Group1
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233-9539 Turbocharger Gp
14***45Valve Group-Solenoid; (24-Volt)(Fuel Shutoff)1
15***68Seal-O-Ring1
23***39Turbocharger Group1
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Basic Engine
232-7528 Camshaft Gp
10***30Bolt; (M10x1.5x20-mm)1
11***22Bolt; (M8x16-mm)5
20***02Cover As; (Power Take-Off)1
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230-9196 Cover Gp-Front Housing
11***04Seal-O-Ring1
13***88Cap-Oil Filler; (Engine)1
15***32Seal-O-Ring1
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269-3101 Cover Gp-Valve Mechanism
10***38Bolt; (M6x20-mm)2
11***04Seal-O-Ring1
12***06Seal; (Engine Oil Fill Cap)1
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234-0251 Cover Gp-Valve Mechanism
11***04Seal-O-Ring1
12***06Seal; (Engine Oil Fill Cap)1
13***88Cap-Oil Filler; (Engine)1
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359-0715 Crankshaft Gp
20***19Bolt; (M8x1.25x16-mm)10
23***49Housing As1
23***04Cylinder Block Group1
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232-7400 Crankshaft Gp
03***90Washer-Thrust; (Standard-Upper)(Upper)2
03***91Washer-Thrust; (Standard-Lower)(Lower)2
06***73Washer-Thrush (Upper) .18mm (.007in)0
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232-7439 Crankshaft Gp
21***14Gear-Crankshaft; (34-Teeth)1
23***00Crankshaft Group1
23***39Crankshaft Group1
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308-4729 Crankshaft Gp
03***68Bolt; (5/8-18x3.75-In)10
06***02Dowel10
06***06Plug1
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232-7606 Cylinder Block Gp
22***01Bolt; (M15x1.5x137-mm)7
22***02Bolt; (M15x1.5x162-mm)3
23***19Cylinder Head Group1
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232-7604 Cylinder Block Gp
06***06Plug4
14***79Retainer-Valve Spring16
18***82Guide-Valve8
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308-4728 Cylinder Block Gp
22***01Bolt; (M15x1.5x137-mm)7
22***02Bolt; (M15x1.5x162-mm)3
23***19Cylinder Head Group1
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232-7524 Cylinder Head Gp
11***59Bolt; (M10x1.5x35-mm)4
12***97V-Belt Set; (Includes 2-Belts)(1283-mm) (Fan Drive)1
13***79Pulley-Fan Drive1
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308-4731 Cylinder Head Gp
00***53Elbow-Pipe; (1/2-14 Nptf Thd)1
07***06Coupling2
07***13Sleeve1
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232-7519 Cylinder Head Gp
11***59Bolt; (M10x1.5x35-mm)4
13***79Pulley-Fan Drive1
23***65Spring Extension, Housing As1
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234-9680 Drive Gp-Fan
03***87Ring-Starting Motor; (126-Teeth)1
0S***03Bolt,Machine Fuel Pump Drive Gear Mounting10
16***89Flywheel As1
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230-9699 Drive Gp-Fan
0T***24Bolt 9.525 mm(.375 In.) Dia. N. C.8
10***33. Pedestal, Flange-Nylon1
10***53Hose As1
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187-8714 Drive Gp-Pump
10***57Plate1
12***83Bolt; (M10x1.5x30-mm)6
14***76Housing-Flywheel1
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256-2452 Drive Gp-Pump
06***79Dowel1
10***51Bolt; (M8x1.25x65-mm)5
10***30Bolt; (M10x1.5x20-mm)1
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245-9831 Flywheel Gp
06***79Dowel1
10***51Bolt; (M8x1.25x65-mm)5
10***30Bolt; (M10x1.5x20-mm)1
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223-7825 Housing Gp-Flywheel
10***30Bolt; (M10x1.5x20-mm)4
22***25Housing Group-Flywheel1
22***48Plate-Lifting1
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308-4764 Housing Gp-Front
19***32Support-Front; (Lh)1
19***34Support-Front; (Rh)1
19***36Stud8
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232-6179 Housing Gp-Front
03***34Screw8
10***77Support As-Engine; (Rh)1
10***78Support As-Engine; (Lh)1
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232-3713 Lifting Gp-Engine
06***13Gasket1
10***71Bolt6
22***04Pan As-Oil1
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252-6456 Mounting Gp-Engine
12***36Ring-Retaining2
22***36Kit-Piston Ring1
22***37Piston As4
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144-7882 Mounting Gp-Engine
06***13Gasket1
10***71Bolt4
14***82Mounting Group-Engine1
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232-2565 Pan Gp-Oil -Engine
12***36Ring-Retaining2
22***36Kit-Piston Ring1
22***37Piston As4
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308-4730 Piston & Rod Gp
03***63Plug1
19***67Seal-O-Ring1
23***61Plug; (Blanking)1
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232-7442 Piston & Rod Gp
19***51Seal-O-Ring1
23***22Plug1
23***42Piston & Rod Group1
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253-2479 Plug Gp-Engine -Cylinder Block
06***95Rod8
13***53Tappet8
1B***36Key-Woodruff1
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225-4317 Plug Gp-Engine
18***46Screw2
22***17Plug Group-Engine1
22***25Lever As4
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232-6204 Plug Gp-Engine
06***95Rod8
13***53Tappet8
18***46Screw2
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230-7353 Pulley Gp-Crankshaft
23***53Pulley Group-Crankshaft1
7W***26Filter As-Engine Oil1
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360-7351 Pulley Gp-Crankshaft
10***61Bolt; (M10x1.50x50-mm)5
22***29Pump As-Engine Oil1
36***51Pulley Group-Crankshaft1
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225-5963 Rocker Arm Gp
10***51Bolt; (M8x1.25x65-mm)1
22***63Rocker Arm Group1
25***69Connection Group-Water; (Temperature Regulator)1
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232-7526 Valve Mechanism Gp
10***95Bolt; (M8x1.25x35-mm)4
22***17Cooler-Oil; (Engine)1
22***18Seal2
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308-4732 Valve Mechanism Gp
10***95Bolt; (M8x1.25x35-mm)4
22***17Cooler-Oil; (Engine)1
22***18Seal2
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Braking System
192-7472 Brake Gp-Parking
05***20Pin-Spring52
12***46Bar-Feeder26
19***72Brake Group-Parking1
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Controls
102-2703 Adjuster Gp-Height -Manual
10***03Adjuster Group-Height; -Manual1
17***69Kit-Bearing; (Universal Joint)1
19***11Shaft As1
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8i-0257 Adjuster Gp-Height -Manual
07***77Bushing-Terminal2
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
10***87Sleeve; (26-cm)0
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197-9844 Chain Gp-Screed
06***93Lockwasher-Bearing2
10***99Jack Group-Sloper2
10***00. Axle, Rod End2
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120-5898 Crown Gp-Manual
06***66Washer1
10***51Bolt; (M8x1.25x130-mm)1
11***49Nut; (M12-1.75x93-mm-Thd)1
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276-4590 Crown Gp-Power
03***07Terminal-Ring; (0-Ga, 3/8-In Screw)1
03***25Terminal-Ring; (For 3/8" Fastener)1
10***58Bracket As-Battery1
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185-4044 Jack Gp-Height Adjuster
03***38Screw; (6-32x1.0in)4
03***49Nut-Self Lock; (No.10.Unc)2
10***33Kit; (Receptacle) (Includes Receptacle As)6
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102-2699 Jack Gp-Sloper
10***99Jack Group-Sloper1
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
15***76Wedge-Plug Lock; (3-Pin)1
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277-2004 Motor Gp-Power Adjuster
10***35Wire As3
11***68Wire As3
12***97Wire As1
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282-7961 Shaft Gp-Drive -Non-Actuated
28***61Shaft Group-Drive; -Non-Actuated1
30***83Resistor As; (24-Volt)1
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8i-0213 Sloper Gp-Manual
17***96Bracket-Mounting1
17***97Flange1
17***99Separator8
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Cooling System
231-0038 Connection Gp-Water
10***51Bolt; (M8x1.25x65-mm)5
11***29Bolt; (M8x1.25x75-mm)2
22***38Seal-O-Ring1
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354-1274 Cooler Gp-Engine Oil
06***86Connector2
10***43Mount-Flexible2
17***31Guard As-Fan2
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232-3722 Cooler Gp-Engine Oil
21***74Cap-Pressure; (16-Psi)(Radiator)1
21***14Spacer; (8.2x18x7-mm Thk)2
22***13Aftercooler As-Air1
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238-2799 Cooler Gp-Fltr Base & Eng Oil
03***48Clip; (11.11mm .437in Id)4
14***11Cap-Vented; (Coolant Recovery)1
14***94Recovery Group-Coolant1
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230-7355 Pump Gp-Water
03***71Capscrew, Csk. Hd., 3/8in.-16 N.C. X 1in.2
09***96Elbow1
14***67Clamp; (Hose)1
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258-6658 Radiator & Hyd Oil Cooler Gp
10***16Bolt; (M6x16-mm)2
14***53Stud7
17***38Bolt8
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239-3071 Radiator & Hyd Oil Cooler Gp
14***67Clamp; (Hose)1
19***58Muffler As1
23***71Radiator & Hydraulic Oil Cooler Group1
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239-3082 Recovery Gp-Coolant
11***18Clip1
16***96Solenoid Group-Throttle; -Governor1
22***94Plate1
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Electrical And Starting System
233-9533 Alternator Gp-Charging
10***06Receptacle Kit; (Includes Wedge And Receptacle Assem.)1
1S***93Strap; (Cable) (0.62in Dia)2
23***33Alternator Group-Charging1
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241-6128 Battery Gp
11***73Wiring Group-Hydraulic Control1
15***27Horn Group-Electric1
24***27Installation Group-Controls1
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257-4405 Box Gp-Junction
22***70Glow Plug; (24-Volt)(12-Volt)4
23***26Clip1
25***05Box Group-Junction1
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122-9309 Buffer Gp-Sensor -5000-Hz Pwm
10***01Kit; (Receptacle) (12-Pin) (Includes Receptacle As & Wedge)3
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)5
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)0
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171-7043 Control Gp-Manual Override
17***43Control Group-Manual Override1
8T***37Screw; (Machine) (M4x0.7x12mm)2
8T***21Washer-Hard; (11x21x2.5-mm Thk)(M10x1.50x30mm)1
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240-5535 Converter Gp-Electrical
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
15***52Bezel1
16***72Body As-Lamp1
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164-7360 Cover Gp-Wiring Harness
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
12***58Tube-Flash; (3 Prong Connection)(Warning Beacon)1
16***60Cover Group-Wiring Harness1
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155-2651 Distributor Gp-Electronic
03***14Screw; (10-32x1-In)3
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
11***63Lamp Group-Warning Beacon; -Strobe Light1
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241-6099 Electrical Ar
03***48Clip; (11.11mm .437in Id)2
10***99Harness As-Lighting; (Floodlights)(Rear)2
11***17Plate2
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233-9834 Glow Plug Gp
10***05Kit-Receptacle; (6-Pin)(Display Monitor Harness)1
18***35Pin-Connector; (16-Ga To 18-Ga)5
23***34Glow Plug Group1
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241-6127 Installation Gp-Controls
09***47Brush As1
11***94Bell; (Rear)1
11***61Bearing2
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9x-1439 Lamp Gp-Flood
11***24Clamp2
16***41Support-Sensor2
1G***11Shaft-Governor Control2
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162-3294 Lamp Gp-Flood
11***07Knob2
12***44Paddle As2
16***94Lamp Group-Flood; -Rear-Ladder Access-Engine Work Light1
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338-1132 Lamp Gp-Warning Beacon -Amber, Strobe
12***50Receptacle As1
12***51Bushing1
12***52Clamp As-Cable1
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148-7260 Lamp Gp-Warning Beacon
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
14***60Lamp Group-Warning Beacon1
18***35Pin-Connector; (16-Ga To 18-Ga)1
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110-7563 Lamp Gp-Warning Beacon -Strobe Light
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
11***63Lamp Group-Warning Beacon; -Strobe Light1
8T***29Pin-Connector; (16-Ga To 18-Ga)(Throttle Position Sensor)3
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246-2110 Lighting Gp-Flood
22***22Kit-Hub; (Grade Sensor)1
24***10Lighting Group-Flood1
3B***08Lockwasher Handrails To Dash1
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160-7395 Module Gp-Timer
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
16***95Module Group-Timer; -Governor Control1
16***09Nut-Special1
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170-7071 Motor Gp-Electric -Fuel Transfer Pump
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
17***71Motor Group-Electric; -Fuel Transfer Pump1
8T***29Pin-Connector; (16-Ga To 18-Ga)(Throttle Position Sensor)2
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145-8519 Sensor Gp-Auger
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
14***19Sensor Group-Auger1
18***35Pin-Connector; (16-Ga To 18-Ga)1
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168-7855 Sensor Gp-Feeder
16***55Sensor Group-Feeder1
22***50Starting Motor Group-Electric1
6I***64Stud; (M10x1.5x30-mm)3
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168-3551 Sensor Gp-Position -Steering
16***51Sensor Group-Position; -Steering1
2H***22Lockwasher2
6F***45Nut-Full; (3/8-24-Thd)2
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219-2385 Sensor Gp-Position -Auger
15***70Kit-Connecting Plug; (2-Pin)(Engine Sensor Wiring Harness)1
18***36Socket-Connector; (16-Ga To 18-Ga)2
21***85Sensor Group-Position; -Auger1
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284-8876 Sensor Gp-Position
28***76Sensor Group-Position1
6V***62Screw-Machine; (8-32x0.31-In)4
7T***99Nut-Mounting; (1-32-Thd)1
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214-4863 Sensor Gp-Position
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
21***63Sensor Group-Position; -Rotary-Tc Impeller Clutch, Lh Pedal1
9X***01Pin-Connector; (16-Ga To 18-Ga)(Throttle Position Sensor)2
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118-6240 Sensor Gp-Speed -Propel
11***18Clip3
11***40Sensor Group-Speed; -Propel1
13***89Clip; (Ladder)5
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160-7396 Solenoid Gp-Throttle -Governor
01***80Lockwasher2
10***20Plug As-Connector; (2-Pin)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
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230-7304 Starting Motor Gp-Electric
07***32Filter Element-Breather; (Hydraulic Oil Filter)1
07***26Gasket2
07***12Fitting-Breather1
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7n-0718 Switch Gp-Disconnect -Battery
2K***68Locknut1
4B***06Setscrew-Socket; (1/4-20x0.25-In)1
4K***86Seal (1.114" Inside Diameter)1
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172-8660 Switch Gp-Liquid Level -Hydraulic Tank
03***39Ring-Back-Up1
12***75Ring-Wear2
13***19Kit-Seal; (Extender Cylinder)1
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167-0138 Switch Gp-Magnetic -Main Relay
13***21Kit-Seal; (Hopper Cylinder)1
16***38Switch Group-Magnetic; -Main Relay-Main Power Relay1
5E***32Ring1
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9g-7641 Switch Gp-Start -Engine, Key
17***34Kit-Seal; (Towpoint Cylinder)1
17***36Ring-Wear1
17***40Seal-Cap1
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257-4408 Wiring Gp-Engine
24***11Ring-Retaining1
24***14Kit-Seal; (Auger Hoist)1
25***08Wiring Group-Engine1
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245-3293 Wiring Gp-Engine
00***39Bearing-Aligning; (Self Aligning)1
23***05Kit-Seal; (Screed Hoist Cylinder)1
24***73Ring-Retaining1
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115-2273 Wiring Gp-Hydraulic Control
11***73Wiring Group-Hydraulic Control1
24***11Ring-Retaining1
25***75Kit-Seal; (Auger Hoist)1
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Engine Arrangement
239-3056 Engine Ar
14***82Mounting Group-Engine1
23***56Engine Ar2
23***58Air Cleaner Group1
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241-6102 Engine Ar
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
11***80Sensor As-Speed; (Engine)1
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304-6910 Engine Ar
29***47Engine Ar-Primary1
30***10Hose; Air, Engine Ar1
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304-6909 Engine Ar
29***55Bulb,C5w, 24v, 5w; Washer - Starting Jaw, Bulb,C5w, 24v, 5w; 24v 5w, Bulb,C5w, 24v, 5w, Engine Ar-Primary, Bulb,C5w, 24v, 5w; C5w, 24v, 5w1
30***09Engine Ar1
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304-7046 Engine Ar
22***25Housing Group-Flywheel1
22***17Plug Group-Engine1
23***04Starting Motor Group-Electric1
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177-9752 Engine Ar-Primary
17***52Engine Ar-Primary1
22***25Housing Group-Flywheel1
22***17Plug Group-Engine1
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297-4055 Engine Ar-Primary
14***82Mounting Group-Engine1
23***58Air Cleaner Group1
23***59Exhaust Group1
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297-4047 Engine Ar-Primary
22***25Housing Group-Flywheel1
22***17Plug Group-Engine1
23***04Starting Motor Group-Electric1
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304-6811 Installation Ar-Engine
1B***36Key-Woodruff1
22***67Camshaft1
30***11Installation Ar-Engine1
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Feeder Drag And Auger Conveyors
106-9718 Bearing Gp-Auger
08***44Gear-Input1
08***83Washer; (Thrust)1
09***78Pin-Spring3
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106-9688 Bearing Gp-Auger
03***60Cup-Roller Bearing1
03***61Cone-Roller Bearing1
08***43Gear-Cluster3
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116-9509 Bearing Gp-Auger
11***09Bearing Group-Auger1
1G***48Tube2
6V***88Nut-Full (1/2-13 Thd); (1/2-13-Thd)(Full)2
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201-5584 Bearing Gp-Auger
1G***48Tube2
1K***72Locknut Horn To Guard2
20***84Bearing Group-Auger1
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280-9923 Chain Gp-Conveyor
08***53Shaft-Governor Control1
1K***72Locknut Horn To Guard2
28***23Chain Group-Conveyor1
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115-2303 Conveyor Ar-Drag & Auger
08***53Shaft-Governor Control1
11***03Conveyor Ar-Drag & Auger1
1K***72Locknut Horn To Guard2
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228-9064 Conveyor Gp-Auger
08***53Shaft-Governor Control1
1K***72Locknut Horn To Guard2
22***64Conveyor Group-Auger1
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115-2304 Conveyor Gp-Drag
08***53Shaft-Governor Control1
11***04Conveyor Group-Drag1
1K***72Locknut Horn To Guard4
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8i-0852 Drive Gp-Conveyor -Drag Conveyor
08***53Shaft-Governor Control1
1K***72Locknut Horn To Guard4
34***65Segment-Half Auger; (Lh)3
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8i-0866 Drive Gp-Conveyor
08***53Shaft-Governor Control1
1K***72Locknut Horn To Guard4
7X***34Bolt-Plt; (1/2unc X 5)4
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5e-9826 Extension Gp-Auger -2-Ft, Rh
24***92Panel As1
5E***26Extension Group-Auger; -2-Ft, Rh1
5P***75Washer-Hard; (10.2x22.5x3-mm Thk)(Shield To A/C)6
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5e-9809 Extension Gp-Auger -1-Ft, Rh
03***21Bolt-Allen Hd; (3/8unc X 1)4
10***30Bearing-Flange1
10***70Key-Square1
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5e-9825 Extension Gp-Auger -2-Ft, Lh
03***83Spacer16
03***53Ring-Retaining2
05***74Pin2
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5e-9808 Extension Gp-Auger -1-Ft, Lh
10***13Hose As2
10***14Hose As2
11***43Tube As2
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1g-9347 Extension Gp-Auger -6 In
00***54Cup-Roller Bearing4
06***92Washer2
10***35Cone As-Bearing4
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122-0702 Footshaft Gp
12***02Footshaft Group1
14***60Plate1
24***30Panel As1
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115-2306 Guard Gp-Feeder
03***71Capscrew, Csk. Hd., 3/8in.-16 N.C. X 1in.17
03***73Bolt; (3/8-16x1.5-In)8
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***824
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115-2279 Lines Gp-Lubrication
10***31Nut-Spring8
10***84Screw-Flat Head; (1/2-13x1.5-In)(22.22x7.94x1/2-13 Thd)8
10***82Scale; (Rh)(Screed Ext)1
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228-5756 Shaft Gp-Feeder Drive
10***88Extension As1
22***56Shaft Group-Feeder Drive1
7X***45Bolt 5/8" X 1 3/4" Long (First Type)3
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Frame And Body
253-1002 Arm Gp-Drop
10***90Extension As1
25***02Arm Group-Drop1
7X***45Bolt 5/8" X 1 3/4" Long (First Type)3
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117-9516 Arm Gp-Tow
11***16Arm Group-Tow1
12***78Bar2
12***20Shim; (1.65-mm Thk)4
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106-9689 Brace Gp
10***89Brace Group1
20***86Pin4
21***50Bracket As; (Lh)1
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109-2722 Bracket Gp-Support
03***72Bolt; (3/8-16-Thd)2
10***04Name-Plate (Portuguese), Angle1
10***22Bracket Group-Support1
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244-6926 Cover Gp-Access
10***31Nut-Spring6
10***83Screw-Flat Head; (1/2-13x1-In)10
11***50Clamp As; (Bar)2
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244-6927 Cover Gp-Access -Without Ventilation
10***31Nut-Spring6
10***83Screw-Flat Head; (1/2-13x1-In)10
11***50Clamp As; (Bar)2
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241-6113 Cover Gp-Engine & Platform
10***19Locknut; (2-1/4-16-Thd)2
10***68Grip-Handle2
10***70Support As2
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8i-0291 Deflector Gp
16***99Guard; (Lh)1
16***00Guard; (Rh)1
16***09Deflector1
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106-9714 Extension Gp-Main Frame -1 Ft
03***74Keeper1
10***39Tube As1
10***41Tube As1
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215-7553 Extension Gp-Main Frame
11***15Step As1
11***34Bracket As; (Rh)1
11***03Bracket As; (Lh)1
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106-9715 Extension Gp-Main Frame -2 Ft
03***71Capscrew, Csk. Hd., 3/8in.-16 N.C. X 1in.2
10***04Flashing-Rigid2
10***18Round2
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186-3637 Extension Gp-Main Frame
18***37Extension Group-Main Frame1
24***26Cover Group-Access1
24***62Ventilation Group-Paver1
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245-8410 Frame Gp-Main
10***79Guide Group-Steering1
11***16Arm Group-Tow1
11***65Beam Group-Transverse1
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120-5906 Frame Gp-Screed
10***89Brace Group1
10***22Bracket Group-Support1
12***06Frame Group-Screed1
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287-6598 Frame Gp-Screed
06***35Lock Pin2
10***42Bar1
12***95Rod1
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145-9438 Gate Gp-End
14***00Inlet-Blower1
14***95Hose; (650-cm Each)0
14***38Gate Group-End1
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168-0232 Guard Gp-Deflector
00***31Cup-Bearing4
00***32Cone-Bearing2
10***58Shim; (1.5-mm Thk)4
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104-6579 Guide Gp-Steering
10***79Guide Group-Steering1
10***58Shim; (1.5-mm Thk)4
10***59Shim; (0.51-mm Thk)2
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172-3961 Hopper Gp
10***58Shim; (1.5-mm Thk)4
10***59Shim; (0.51-mm Thk)2
10***66Washer-Hard; (128.25x165x6.35-mm Thk)1
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245-4392 Installation Ar-Platform Cover
10***58Shim; (1.5-mm Thk)4
10***59Shim; (0.51-mm Thk)2
10***66Washer-Hard; (128.25x165x6.35-mm Thk)1
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118-7295 Step Gp
10***58Shim; (1.5-mm Thk)4
10***59Shim; (0.51-mm Thk)2
10***66Washer-Hard; (128.25x165x6.35-mm Thk)1
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241-6101 Structural Ar
10***83Planetary Group-Final Drive1
10***84Sprocket-Track1
12***25Plate1
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169-5471 Support Gp-Frame
00***31Cup-Bearing2
00***32Cone-Bearing1
10***91Pin2
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121-6173 Support Gp-Tow Arm
11***22Bushing-Track46
12***73Support Group-Tow Arm1
25***02Seal As92
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245-1162 Ventilation Gp-Paver
24***62Ventilation Group-Paver1
28***75Collar4
28***77Tube2
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Fuel System
257-4402 Governor Gp
03***17Union1
06***64Fitting-Flared1
06***65Fitting-Brass1
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241-6108 Lines Gp-Fuel
12***72Bolt3
21***08Fitting; (Quick Disconnect, Male)1
21***09Fitting; (Quick Disconnect, Female)1
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192-4302 Pump Gp-Fuel
12***72Bolt3
19***02Pump Group-Fuel1
21***08Fitting; (Quick Disconnect, Male)1
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284-4999 Pump Gp-Fuel Injection
10***03Adjuster Group-Height; -Manual2
10***04Bolt-Shoulder2
10***24Tube As; (Vertical)4
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248-2367 Pump Gp-Fuel Injection
08***68Spacer1
17***71Motor Group-Electric; -Fuel Transfer Pump1
19***02Pump Group-Fuel1
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233-9526 Pump Gp-Fuel Injection
1R***04Filter Element-Wtr Sep & Fuel1
20***57Seal; (Fuel Filter)1
22***14Bowl As1
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308-4733 Pump Gp-Fuel Injection
10***47Gear-Worm1
10***50Guide-Bushing1
11***81Worm1
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236-6910 Pump Gp-Fuel Injection
1R***04Filter Element-Wtr Sep & Fuel1
20***57Seal; (Fuel Filter)1
22***14Bowl As1
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233-9417 Pump Gp-Fuel Prm & Prim Filter
00***39Bearing-Aligning; (Self Aligning)4
05***09Bolt-Socket Head4
10***87Link-Connecting1
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299-9265 Pump Gp-Fuel Prm & Prim Filter
18***65Jack Group-Height Adjuster1
1F***50Nut Rops Support1
29***65Pump Group-Fuel Prm & Prim Filter1
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270-6992 Pump Gp-Fuel Prm & Prim Filter
10***01.. Roller, Bearing2
10***38Pointer1
10***39Key-Square1
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149-5380 Pump Gp-Fuel Transfer
10***46Gear-Worm1
10***49Guide-Bushing1
10***64Bearing-Thrust2
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Grade References
200-0738 Gauge Gp-Indicator -Tow Point
10***04Tube; (1.1-M)1
10***34Tube As1
10***49Collar2
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109-5623 Leveler Gp -30-Ft Grade Reference
08***77Adapter1
10***23Leveler Group; -30-Ft Grade Reference1
1G***70Extension-Curve1
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109-5624 Leveler Gp -30-Ft Grade Reference
08***27Film-Warning; (Machine Mounting)2
08***52Decal-Caution, Hopper Support2
10***24Leveler Group; -30-Ft Grade Reference1
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109-5628 Leveler Gp -30-Ft Grade Reference
08***89Reel Group-Washdown Hose1
10***28Leveler Group; -30-Ft Grade Reference1
12***24Hose As1
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109-5625 Leveler Gp -30-Ft Grade Reference
08***54Film-Notice; (Screed Retract)2
10***08Film; (Screed Adjustment)(Extender Screed)1
10***14Handle1
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109-5626 Leveler Gp -Outboard
03***91Pop - Rivet (To Secure Safety Lable)4
08***17Film-Instruction; (Manuals Inside)1
08***67Film-Warning; (No Step)(No Step)2
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109-5627 Leveler Gp -40-Ft Grade Reference
10***27Leveler Group; -40-Ft Grade Reference1
17***28Fitting-Swivel1
17***29Seal-V-Ring1
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109-5622 Leveler Gp -40-Ft Grade Reference
10***22Leveler Group; -40-Ft Grade Reference1
25***97Plate & Film Group; -Ap-650b1
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Hydraulic System
077-3951 Cap Gp-Hydraulic Oil Filler
05***19Filter Element As-Oil; (Hydraulic)1
07***51Cap As-Filler Breather1
07***25Kit-Seal; (Hydraulic Oil Filter)1
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135-9444 Cylinder Gp-Hydraulic -Tow Point
03***73Bolt; (3/8-16x1.5-In)2
03***47Spacer3
07***84Clamp2
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8c-9493 Cylinder Gp-Hydraulic -Track Tension
12***73Filter-Oil; (Standard Efficiency)(Oil)1
17***22Bowl1
17***23Seal2
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135-0218 Cylinder Gp-Hydraulic -Extender
11***76Lines Group-Propel1
11***79Lines Group-Lubrication1
11***80Lines Group-Grade & Slope1
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203-4276 Cylinder Gp-Hydraulic -Auger Hoist, Lh
13***18Cylinder Group-Hydraulic; -Extender2
14***65Elbow2
14***74Elbow As4
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135-0220 Cylinder Gp-Hydraulic -Hopper
09***82Hose As1
10***04Hose As1
11***70Hose As1
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203-4273 Cylinder Gp-Hydraulic -Screed Hoist
10***02Valve Group-Solenoid; -Extender, Slope2
13***18Cylinder Group-Hydraulic; -Extender2
14***65Elbow2
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203-4275 Cylinder Gp-Hydraulic -Auger Hoist, Rh
13***18Cylinder Group-Hydraulic; -Extender2
14***65Elbow2
14***74Elbow As4
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177-0264 Filter Gp-Oil -Hydraulic, Conveyor
07***84Clamp1
08***56Nut2
10***01Pin As2
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176-9415 Filter Gp-Oil -Hydraulic Tank
12***70Hose As2
13***44Cylinder Group-Hydraulic; -Tow Point2
14***04Hose As2
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241-6100 Hydraulic Ar
14***33Connector As1
15***40Elbow1
17***50Hose As1
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257-4410 Lines Gp-Brake & Shift
10***39Key-Square1
12***48Hose As1
14***49Hose As1
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241-6126 Lines Gp-Conveyor
10***57Connector1
11***76Hose As1
12***07Channel1
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112-3468 Lines Gp-Extension
10***06Pin2
10***09Hose As1
10***79Pin2
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115-2280 Lines Gp-Grade & Slope
08***42Valve Group-Relief; -Track Tension2
10***93Pin4
11***65Tube As2
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257-4409 Lines Gp-Hopper
08***42Valve Group-Relief; -Track Tension2
10***93Pin4
11***65Tube As2
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241-6117 Lines Gp-Hydraulic Oil Cooler
08***73Clamp6
12***43Tube As1
12***44Tube As1
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257-4403 Lines Gp-Paver Ventilation
07***84Clamp6
08***86Clamp2
10***84Hose As2
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228-5851 Lines Gp-Screed Drive
22***51Lines Group-Screed Drive1
2M***80Seal--To Connector Pump Outlet1
2S***78Seal-O-Ring (Id=37.47mm)1
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115-2283 Lines Gp-Screed Elevation
11***83Lines Group-Screed Elevation1
16***39Shim; (1.75-mm Thk)1
1F***22Bearing (.500" Long)4
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257-4411 Lines Gp-Track Tension
03***20Ring4
07***53Pin; (Spring)4
10***83Bearing2
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125-8104 Lines Gp-Truck Hitch
12***13Gasket-End Cap1
12***17Pin1
12***68Plate-Valve1
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112-3466 Lines Gp-Vibratory
11***66Lines Group-Vibratory1
24***29Kit-Seal; (Screed Gear Pump)1
24***41Kit-Solenoid Valve; (Screed Gear Pump)1
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127-5435 Manifold Gp-Cooling
12***35Manifold Group-Cooling1
24***41Kit-Solenoid Valve; (Screed Gear Pump)1
26***42Kit-Seal1
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107-0002 Manifold Gp-Suction
00***93Seal-O-Ring (Id=52.07mm); (52.07-mm Id)2
03***14Bolt-Self Locking; (1/4unc X 1/2)8
05***33Seal1
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197-1728 Motor Gp-Gear -Blower Fan
03***04Key1
03***05Seal-O-Ring2
03***33Seal-O-Ring; (12.42mm Id)1
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8i-0721 Motor Gp-Gerotor -Vibratory
03***04Key1
03***05Seal-O-Ring2
03***33Seal-O-Ring; (12.42mm Id)1
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105-8882 Motor Gp-Piston -Propel
00***69Cup-Roller Bearing1
00***71Cone-Bearing1
00***14Ring-Retaining; (Internal)1
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223-0581 Motor Gp-Piston -Drag Conveyor
00***69Cup-Roller Bearing1
00***71Cone-Bearing1
00***14Ring-Retaining; (Internal)2
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226-2451 Pump Gp-Gear -Screed
00***83Ring-Snap1
22***51Pump Group-Gear; -Screed1
9T***57Pin3
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267-9475 Pump Gp-Gear -Screed
00***15Nipple-Pipe; (59.4mm Long)1
07***51Cap As-Filler Breather1
10***40Tank As-Hydraulic1
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185-3508 Pump Gp-Piston -Conveyor, Lh
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
10***29Nut-Retaining4
11***44Valve-Solenoid4
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185-3509 Pump Gp-Piston -Conveyor, Rh
18***09Pump Group-Piston; -Conveyor, Rh1
19***47Valve Group-Control; (Vibratory)1
19***41Cartridge As-Valve1
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8i-0836 Pump Gp-Piston -Auxiliary
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
11***26Tank Group-Hydraulic1
12***00Plate1
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105-8880 Pump Gp-Piston -Propel
08***80Case As4
08***83Body2
08***85Spring4
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105-8881 Pump Gp-Piston -Propel
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
10***81Pump Group-Piston; -Propel1
10***09Kit-Bolt2
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9t-2031 Rotating Gp-Pump
07***27Kit-Seal; (Counterbalance Valve)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
12***16Solenoid As2
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6e-6569 Rotating Gp-Pump
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)3
10***29Nut-Retaining2
10***33Valve-Check1
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111-1326 Tank Gp-Hydraulic
11***26Tank Group-Hydraulic1
17***45Kit-Seal; (Pressure Reducing Valve)1
17***46Valve1
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125-9224 Tank Gp-Hydraulic
03***27Seal-O-Ring; (19.18mm Id)1
03***36Seal-O-Ring1
12***24Tank Group-Hydraulic1
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134-4720 Valve Gp-Bank -Auger Hoist, Screed Hoist
13***20Valve Group-Bank; -Auger Hoist, Screed Hoist1
4J***33Seal Fuel Injection Pump1
5L***58Seal 14 mm(.551 In.) I. D.1
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216-7961 Valve Gp-Control -Conveyor
09***99Fitting-Grease; (Hydraulic)3
10***90Coupling4
10***95Bearing8
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208-1632 Valve Gp-Control -Vibratory
20***32Valve Group-Control; -Vibratory1
25***57Kit-Seal; (Check Valve)1
25***37Valve Group-Solenoid; (24-Volt)1
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115-7183 Valve Gp-Control -Right Grade, Hopper
11***83Valve Group-Control; -Right Grade, Hopper1
6R***80Valve As; (Relief)1
6R***81Valve As; (Needle)1
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124-9988 Valve Gp-Control -Brake, Shift, Throttle
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)2
11***21Coil2
12***88Valve Group-Control; -Brake, Shift, Throttle1
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169-0166 Valve Gp-Counterbalance -Screed
11***98Console Group-Operator1
16***66Valve Group-Counterbalance; -Screed1
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168-8609 Valve Gp-Pressure Reducing -Truck Hitch
03***71Capscrew, Csk. Hd., 3/8in.-16 N.C. X 1in.4
03***49Nut-Self Lock; (No.10.Unc)4
08***53Bolt; (3/8-16x0.625-In)(3/8-16-2a Thd)2
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152-7576 Valve Gp-Pump Control -Conveyor
10***01Kit; (Receptacle) (12-Pin) (Includes Receptacle As & Wedge)1
11***81Kit-Gauge Housing1
11***86Track Group1
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257-5145 Valve Gp-Pump Control -Auxiliary Pump
16***01Horn As; (24-Volt, Low Tone)1
25***45Valve Group-Pump Control; -Auxiliary Pump1
3T***15Alarm Group; (Backup)(Back-Up)1
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087-1442 Valve Gp-Relief -Track Tension
08***42Valve Group-Relief; -Track Tension1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
16***01Horn As; (24-Volt, Low Tone)1
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103-3602 Valve Gp-Solenoid
10***02Valve Group-Solenoid; -Extender, Slope1
10***03Wire As2
11***84Wire As1
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300-0504 Valve Gp-Solenoid -Extender, Slope
08***31Tube As1
08***21Gasket1
08***22Plate-Mounting1
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8i-0142 Vibratory Gp
3L***87Lockwasher 7.24mm(.285in.)O.D.; (3.7x7.24x.48mm Thk)5
4B***24Washer; (3.9x9.6x1.2-mm Thk)5
6V***68Nut (6-32)Thd; (No. 6-32)5
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Implements
106-3483 Extension Ar -Diesel Heat, 28-In
10***95Bearing2
10***35Key-Square; (3/16in X 3/4in Lg)2
10***51Harness As-Screed; (Extension)1
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106-3482 Extension Ar -Diesel Heat, 12-In
10***95Bearing2
10***12Shaft As-Vibratory1
10***19Locknut; (2-1/4-16-Thd)2
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185-5433 Extension Ar-Auger
18***33Extension Ar-Auger1
1A***68Nut4
20***59Plate1
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206-6724 Extension Ar-Screed -20-Ft
12***04Lines Group-Truck Hitch1
16***77Hitch Group-Truck1
20***24Extension Ar-Screed; -20-Ft1
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122-0604 Extension Ar-Screed -17-Ft 6-In
05***12Ring-Retaining; (Internal)2
09***55Washer; (39x72x1.5-mm Thk)8
11***88Guide; (31.9x43.5x9.65-mm Thk)(Roller)2
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206-6726 Extension Ar-Screed -18-Ft
09***55Washer; (39x72x1.5-mm Thk)8
10***64Shaft As2
11***95Roller As1
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150-7725 Extension Ar-Screed -20-Ft 2-In
14***18Connector As1
15***25Extension Ar-Screed; -20-Ft 2-In1
16***05Connector As1
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206-6725 Extension Ar-Screed -16-Ft
11***96Roller Group-Push1
20***25Extension Ar-Screed; -16-Ft1
5C***66Bolt (25 mm Long); (5/8-11x1-In)1
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185-5408 Extension Gp-Screed -Diesel Heat, 24-In
10***63Clamp1
11***95Plug1
11***63Cable; (Coiled)1
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8i-0520 Extension Gp-Screed -Diesel Heat, 12-In
02***87Fitting-Grease; (Universal Joint)1
24***28Seal1
24***41Kit-Bearing; (Drive Shaft)2
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8i-0521 Extension Gp-Screed -Diesel Heat With Vibration, 28-In
03***55Locknut; (5/16-18-Thd)(Marked X)10
08***15Cushion-Rubber2
12***80Mount As1
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185-5419 Extension Gp-Screed -Diesel Heat, 12-In
10***76Mounting Group-Control; -Grade Sensor2
11***29Cap-Dust1
12***48Mounting Group-Control; -Premier Control System1
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166-7677 Hitch Gp-Truck
11***29Cap-Dust1
12***36Bracket-Mounting2
13***85Mount As2
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166-7676 Hitch Gp-Truck
14***22Cover1
14***25Seal-Bushing1
14***26Gasket1
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125-8105 Installation Ar-Truck Hitch
11***29Cap-Dust1
12***36Bracket-Mounting2
12***74Tube-Heat Shrink; (5.72-mm Dia)(950-cm)0
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112-0897 Roller Ar-Push
10***63Clamp1
11***96Plug1
11***97Plug1
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112-0896 Roller Gp-Push
11***10Screw-Pan Head8
11***96Roller Group-Push1
11***50Kit-Transducer1
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112-1276 Shaft Gp-Drive -Eccentric Weight
10***08Sensor Group-Grade; (Control)3
10***10Bail-Temperature3
11***76Shaft Group-Drive; -Eccentric Weight1
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Lubrication System
232-7378 Filter Gp-Engine Oil
22***41Plug1
22***44Gasket; (Engine Oil Filter Base)2
23***22Cooler Group-Engine Oil1
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230-7578 Pump Gp-Engine Oil
22***41Plug1
22***44Gasket; (Engine Oil Filter Base)2
23***78Pump Group-Engine Oil1
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Machine Arrangement
241-6098 Common Ar -Ap-650b
10***86Seat Group1
11***90Undercarriage Ar1
11***03Conveyor Ar-Drag & Auger1
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262-0817 Common Ar -Bg-225c
10***86Seat Group1
11***90Undercarriage Ar1
11***03Conveyor Ar-Drag & Auger1
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304-6810 Common Ar
11***66Lines Group-Vibratory1
11***68Lines Group-Extension1
12***98Crown Group-Manual1
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241-6776 Screed Ar
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
11***80Sensor As-Speed; (Engine)1
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Operator Station
115-2446 Console Ar
07***01Switch; (Travel Pave Maneuver)1
07***00Switch As-Toggle; (Starter Engine Battery Charger)2
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
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115-2298 Console Gp-Operator
07***01Switch; (Travel Pave Maneuver)1
07***00Switch As-Toggle; (Starter Engine Battery Charger)2
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
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114-0322 Gauge Gp-Cluster
10***47Pin2
10***89Plate As1
10***56Rod; (Prop)1
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155-3527 Horn Gp-Electric
11***14Platform As-Top1
14***74Extension As-Platform2
15***27Horn Group-Electric1
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187-1885 Kit-Panel
10***17Post As-Seat1
11***84Seat Group1
13***87Locknut2
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132-3090 Lever Gp-Propel
10***17Post As-Seat1
13***90Lever Group-Propel1
13***87Locknut2
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199-8398 Module Gp-Speedometer & Tach
19***76Kit-Armrest; (Lh)1
19***77Kit-Armrest; (Rh)1
19***78Arm; (Lh)1
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190-4185 Panel Gp-Instrument
00***21Nut; (13/16-20-Thd)1
08***11Ring2
10***12Bracket As-Motor1
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140-8379 Platform Gp
245-2885 Platform Gp-Operator
07***92Filter-Oil; (Advanced Efficiency)(Hydraulic)1
24***85Platform Group-Operator1
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103-4786 Seat Gp
08***52Hose As1
0T***68Bolt,Machine; Tube Mounting And Tube To Junction Block Uoc:Bsv,Bsx28
10***86Seat Group1
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270-2417 Seat Gp -Vinyl
01***41Setscrew-Socket3
27***17Seat Group; -Vinyl1
3H***40Setscrew; (3/8-24x0.375-In)2
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119-1784 Seat Gp
10***11Fitting1
10***18Bearing Group-Auger1
10***88Support As-Bearing1
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103-7332 Seat Gp
03***28Seal-O-Ring5
07***90Ring-Retaining1
10***32Seat Group1
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138-7139 Steering Column Gp
10***04Nipple-Pipe1
10***18Bearing Group-Auger1
11***47Tube As1
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187-6649 Umbrella Gp
18***49Umbrella Group; -Ap-650b1
28***79Bar-Side208
28***80Foam Insulation; 40 X 60 X 644 mm, Bar-Side104
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106-8541 Umbrella Gp
10***41Umbrella Group; -Bg-225c1
11***94Bearing-Insert1
20***83Cap2
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Power Train
128-2482 Filter Gp-Oil -Propel
11***04Conveyor Group-Drag2
11***06Guard Group-Feeder1
12***02Footshaft Group2
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115-2276 Lines Gp-Propel
03***10Setscrew-Socket; (1/2-13x1.25-In)2
06***66Bolt; (3/4-10x1.642-In)6
10***55Plate1
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105-8883 Planetary Gp-Final Drive
03***10Setscrew-Socket; (1/2-13x1.25-In)2
06***66Bolt; (3/4-10x1.642-In)6
10***55Plate1
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Service Equipment And Supplies
241-6103 Finish Ar -Ap-650b
262-0815 Finish Ar -Bg-225c
7r-4741 Lines Gp-Spray Down
229-6242 Plate & Film Gp -English
229-6241 Plate & Film Gp -French
257-4397 Plate & Film Gp -Ap-650b
229-6239 Plate & Film Gp -English
254-0057 Plate & Film Gp
239-1133 Plate & Film Gp -French
262-0816 Plate & Film Gp -Bg-225c
149-7394 Reel Gp-Washdown Hose
087-0889 Reel Gp-Washdown Hose
Slope And Grade Control
119-1765 Beam Gp-Transverse
11***65Beam Group-Transverse1
13***89Support As; (Sensor)1
4L***37Hex Head Capscrew, 3/8 Nc X 1 1/2 In. (38 mm)10
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168-6500 Cable Gp-Control -Grade
13***84Plate As2
13***85Mount As2
13***87Plate2
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206-6727 Control Gp-Grade & Slope
12***94Sensor Group-Grade1
12***99Arm-Follower1
13***83Cable As1
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209-3130 Control Gp-Grade & Slope
10***63Clamp1
10***23Cable As; (Grade)1
11***95Plug1
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209-3128 Control Gp-Grade & Slope
10***63Clamp1
10***08Sensor Group-Grade; (Control)1
10***10Bail-Temperature1
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239-2367 Control Gp-Grade & Slope
12***95Sensor Group-Grade; -Sonic1
13***83Cable As1
23***67Control Group-Grade & Slope1
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168-5031 Control Gp-Grade & Slope
11***93Bracket1
12***91Sensor Group-Sonic; -Grade1
16***31Control Group-Grade & Slope1
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207-8265 Control Gp-Grade & Slope
11***29Cap-Dust1
14***16Faceplate1
14***17Bracket1
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130-7054 Control Gp-Grade & Slope
11***93Bracket1
12***90Sensor Group-Grade; -Averaging Ski1
13***54Control Group-Grade & Slope1
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122-0348 Mounting Gp-Control -Premier Control System
08***09Bracket12
08***38Channel4
10***04Tube; (1.1-M)1
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106-9676 Mounting Gp-Control -Grade Sensor
10***76Mounting Group-Control; -Grade Sensor1
17***32Film-Identification; (Tow Point Indicator)2
20***40Plate2
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185-4061 Sensor Ar-Grade -Premier Control System
08***09Bracket12
08***38Channel4
10***04Tube; (1.1-M)1
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185-4064 Sensor Ar-Grade -Premier Control System
08***09Bracket6
08***38Channel2
10***29Shoe As4
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122-0090 Sensor Gp-Grade -Averaging Ski
08***09Bracket6
08***38Channel2
10***04Tube; (1.1-M)1
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209-3132 Sensor Gp-Grade -Averaging Ski
08***09Bracket5
08***38Channel1
10***04Tube; (1.1-M)1
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122-0094 Sensor Gp-Grade
08***09Bracket7
08***11Shoe-Pan1
08***38Channel2
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209-3131 Sensor Gp-Grade -Sonic
08***09Bracket5
08***38Channel1
10***29Shoe As4
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122-0095 Sensor Gp-Grade -Sonic
08***09Bracket7
08***38Channel2
10***04Tube; (1.1-M)1
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122-0091 Sensor Gp-Sonic -Grade
10***04Tube; (1.1-M)1
10***34Tube As1
10***49Collar2
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Undercarriage
115-2294 Bogie Gp
0S***85Bolt; 12.7 mm (1/2") Diameter X 38.1 mm (1 1/2") Length Generator To Engine4
11***94Bogie Group1
21***57Seal Group-Duo-Cone2
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115-2292 Bogie Gp-Rear
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold5
11***92Bogie Group-Rear1
17***60Roller As1
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115-2293 Bogie Gp-Rear
11***93Bogie Group-Rear1
21***56Ring-Toric2
21***57Seal Group-Duo-Cone2
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115-2291 Drive Gp-Track
11***91Drive Group-Track3
11***92Bogie Group-Rear1
11***93Bogie Group-Rear1
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115-2296 Idler Gp-Front
10***51Harness As-Screed; (Extension)1
11***96Idler Group-Front1
4M***81Capscrew; (Hex Hd 1/4-20x3/4) (Use W/Spacer 2)5
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222-2265 Link As-Track
10***52Harness As-Screed; (Extension)1
22***65Link As-Track1
4M***81Capscrew; (Hex Hd 1/4-20x3/4) (Use W/Spacer 2)8
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239-2366 Mounting Gp-Averaging Ski
1G***47Extension Group-Auger; -6 In1
21***53Extension Group-Main Frame4
23***66Mounting Group-Averaging Ski1
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231-3079 Roller Gp-Track -Single Flange
10***82Extension Ar; -Diesel Heat, 12-In2
1G***47Extension Group-Auger; -6 In1
21***53Extension Group-Main Frame1
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115-2295 Roller Gp-Track Carrier
10***14Extension Group-Main Frame; -1 Ft4
10***15Extension Group-Main Frame; -2 Ft2
11***95Roller Group-Track Carrier1
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6s-3609 Roller Gp-Track Carrier
10***83Extension Ar; -Diesel Heat, 28-In2
10***14Extension Group-Main Frame; -1 Ft4
11***09Bearing Group-Auger2
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281-8339 Roller Gp-Track-Single Flange
10***14Extension Group-Main Frame; -1 Ft4
11***09Bearing Group-Auger2
16***71Support Group-Frame2
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115-2297 Track Gp
10***14Extension Group-Main Frame; -1 Ft2
10***15Extension Group-Main Frame; -2 Ft2
11***97Track Group1
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115-2290 Undercarriage Ar
10***19Locknut; (2-1/4-16-Thd)2
10***32Bar-Spacer1
10***34Plate1
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BG-225C serial number reference

The PIN plate on the BG-225C/AP-650B is a metal tag riveted to the paver frame, usually on the tractor unit near the operator's station or on the frame rail below/behind the engine cover. The first 3 characters are the serial-number prefix identifying the build series/engine update; the digits following it (00001-up) are the sequential unit number within that series. Match the prefix against the parts/service manual machine header to confirm exact engine and section fitment before ordering parts.

PrefixIdentifies
5GNCat AP-650B / Barber-Greene BG-225C, earliest serial family
9DNCat AP-650B / Barber-Greene BG-225C, parallel early run
A7PCat AP-650B / Barber-Greene BG-225C, 3054C-engine update
B6GCat AP-650B / Barber-Greene BG-225C, run alongside A7P

Frequently asked questions

What engine does the Caterpillar BG-225C use?

It depends on the serial prefix. Earlier BG-225C machines (5GN and 9DN prefixes) run the Cat 3054 or 3054T four-cylinder diesel. Later machines (A7P and B6G prefixes) run the Cat 3054C. Both generations use hydrostatic drive with no separate mechanical transmission.

What is the operating weight of the Caterpillar BG-225C?

Operating weight without screed varies by configuration, reported in the roughly 11,790-16,281 kg (25,993-35,891 lb) range. Actual weight depends on which screed and options are fitted, so treat published figures as configuration-dependent rather than a single fixed number.

What replaced the Caterpillar BG-225C?

No documented model directly replaced the BG-225C under its own name. It shares its chassis and parts catalog with Caterpillar's own AP-650B, and the compact track paver niche it filled carried forward into Caterpillar's modern AP-series track pavers rather than a single named successor.

What BG-225C owners discuss

What's the most common propel/steering complaint owners report on the BG-225C (AP-650B)?
The recurring complaint is the paver drifting off a straight line in forward travel or pave mode while tracking fine in reverse. There's no mechanical steering linkage on this machine - track speed differential does the steering through the closed-loop hydrostatic propel system - so a forward-only drift almost always points to an imbalance between the two hydrostatic pump/motor pairs, a drifting tracking sensor, or a propulsion controller that's lost its calibration, not worn steering parts. Recalibrating the propulsion control system and checking each drive motor's output resolves most cases; if drift persists after recalibration, internal pump wear is the next suspect. Because this affects directional control while working close to grade stakes, curb, or ground crew, have your dealer verify propulsion calibration and hydrostatic component condition before the machine goes back to paving.
What engine quirks show up on the 3054/3054C/3054TA that powers this paver?
This engine family has a reputation as a simple, durable small diesel, but owners commonly report rough running and white smoke on cold start that turns out to be injection pump timing drift or air trapped in the fuel system rather than internal wear. Changing fuel filters and properly bleeding the system clears a lot of these complaints outright. When smoke and rough idle persist after a filter change and bleed-down, it's usually injection pump timing out of spec or injector tip wear, not a bottom-end problem.
What undercarriage wear pattern is typical for this machine versus other track equipment?
The track undercarriage borrows heavily from Cat D3 track-type tractor components, arranged with a triple-roller rear bogie for a smoother ride under the screed. Because a paver spends nearly all of its engine hours crawling at slow, steady paving speed under sustained load rather than cycling through speed and direction changes like a dozer or excavator, wear tends to concentrate asymmetrically - heavier on the side or section carrying more load (often the screed-heavy rear) - rather than spreading evenly across the chain. Inspect roller and bushing wear by comparing side-to-side and front-to-rear condition, not just by hours on the meter.
What's the common failure point on the Extend-A-Mat/Pavemaster screed heater system?
Most heater complaints trace back to loose or corroded connector terminals in the heater harness rather than failed heating elements themselves, showing up as uneven mat temperature or a zone that won't come up to heat. Zone-monitoring on these screeds is designed to keep heating even if a single temperature sensor fails, which is good for uptime but can mask a developing wiring fault until an entire zone drops out cold. Because screed heater circuits run hot and degraded insulation is a burn and fire risk, have your dealer verify harness and connector condition before re-energizing a zone that's been acting up.
Are there known issues with the auger/conveyor sensors or wiring?
Material height and auger/conveyor speed control run off sonic (ultrasonic) position sensors feeding the electronic control module, which adjusts auger and conveyor speed to hold a consistent head of material at the screed. Reported faults are rarely bad sensor logic - they're usually hardened asphalt buildup on the sensor face or corrosion at the connector causing erratic auger cycling. This machine's harness uses a color-coded, numbered wiring scheme specifically so a fault like this can be traced back to a connector rather than assumed to be a bad ECM or sensor.
The BG-225C and AP-650B are the same machine - does that cause parts or documentation mix-ups?
Yes, this comes up regularly. The BG-225C (Barber-Greene badge) and AP-650B (Cat badge) share the same chassis and parts catalog family across the 5GN, 9DN, A7P, and B6G serial prefixes, but sellers and even some parts counters list them as if they were different machines. Always pull the parts book by serial prefix rather than by which nameplate is on the machine, since the two names cover the same production run and mixing catalog lookups by name alone can point you at the wrong section.
What should I check before buying a used BG-225C/AP-650B?
Inspect the screed first: plates, extender tubes, and every heater zone for even heat-up. Check the track undercarriage for rail and bushing wear, comparing side-to-side and front-to-rear rather than trusting the hour meter alone. Run the machine forward and reverse to check for hydrostatic tracking drift, and look for leaks at the drive pumps and motors. Cold-start the engine and watch for smoke that doesn't clear after warm-up. Finally, confirm the serial prefix (5GN, 9DN, A7P, or B6G) so you know which parts book and engine variant (3054, 3054C, or 3054TA) actually applies to that specific machine before you commit.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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