Caterpillar AP-755
Caterpillarasphalt paver

Caterpillar AP-755

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar AP-755 is a mid-size tracked asphalt paver built for highway, road, and parking-lot mainline paving. Production ran roughly 2006 to 2011 under serial prefix B3T. Power comes from the Cat C7, a 7.2-liter turbocharged inline-six rated at 202 hp (151 kW) gross and 188 hp (140 kW) net at 2300 rpm; some parts references still list the engine under its earlier 3126B designation, since the C7 carries over the same base block under a new name. Operating weight with screed installed runs around 21,600 kg (47,600 lb). Propulsion is fully hydrostatic, with dual variable-displacement pumps driving fixed-displacement track motors — there is no mechanical transmission or gear-type final drive to service. The AP-755 shipped with a choice of vibratory screeds: the AS3251C, covering 2.50-4.70 m (8'2"-15'5") standard paving width and extending to 7.50 m (24'7"), and the AS4251C, covering 2.55-5.00 m (8'4"-16'5") standard and extending to 7.80 m (25'7"). Its closest same-era sibling in the Cat lineup is the AP-655D, another tracked paver built on a similar hydrostatic layout.

Caterpillar did not carry the AP-755 name forward under a direct lettered successor the way it did with some other paver lines, and no AP-755B or AP-755D follow-on is documented. The model sits between Cat's earlier D-series and C-series tracked pavers and the later F-series and current bare-numbered lineup (AP600, AP655, AP1000, AP1055), which moved to different engine families and updated screed controls over time. Because no single machine directly inherited the AP-755 nameplate, buyers tracing a successor should look at the wider post-2011 AP600/AP655/AP1000 generation rather than expect a like-for-like replacement. In the used and parts market, the AP-755 still turns up regularly from its production run, valued for the mechanical simplicity of its hydrostatic drive and the field-proven C7 engine, which shares major components with other Cat C7-powered machines of the same period. Parts support leans on that shared C7 engine base plus the paver-specific screed, auger, and conveyor drivetrain — the components most likely to need attention on a machine in this age and hour range.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar AP-755 specifications

Engine

Engine modelCat C7, 7.2 L (439 cu in) inline-6, turbocharged. Factory parts/service documentation for the AP-755 (serial prefix B3T) ties the machine to the C7; some third-party spec databases still tag it under the closely related 3126B designation, the same base engine block renamed C7 in the early 2000s.
Gross power (SAE J1995)150.7 kW (202 hp); rated speed given as 2200-2300 rpm depending on source
Net power140.2 kW (188 hp)
Displacement7.2 L (439 cu in)
Cylinders / aspiration6-cylinder, turbocharged
Emissions tierNot documented in available sources for this exact serial range — verify against the data plate or with your dealer

Weights

Operating weight (with screed)21,600 kg (47,620 lb)
Shipping weightNot published in available sources
Ground pressureNot published in available sources

Dimensions

Transport length, with screed6500 mm (21 ft 4 in)
Transport length, without screed5300 mm (17 ft 5 in)
Transport width2500 mm (8 ft 3 in)
Transport height3800 mm (12 ft 6 in)
Width with hopper open3500 mm (11 ft 6 in)
Length of track on ground3125 mm (10 ft 3 in)
Paving widthVaries by screed. AS-3251 screed: 2.50-4.70 m standard, 7.50 m max with solid bolt-on extensions on both sides. AS-4251 screed: 2.55-5.00 m standard, 7.80 m max with solid extensions.

Performance

Travel speed, max6 km/h (3.8 mph)
Paving speed, max26 m/min (85.4 ft/min)
GradeabilityNot published in available sources

Service capacities (summary)

Fuel tankNot documented in available sources — verify against the data plate or with your dealer
Hydraulic systemNot documented in available sources
Engine oilNot documented in available sources
Cooling systemNot documented in available sources

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

AP-755 fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter) - C7 dieselNot published in accessible spec sheets for this paver's exact pan configuration - verify against the AP-755 OMM refill chart or the machine data plate before servicing. General C7-class crankcase-with-filter fill runs roughly 18-25 L (19-27 US qt) depending on pan depth, offered only as a rough reference, not an AP-755-confirmed figure.Cat DEO-ULS SAE 15W-40 for warm/stable climates, Cat DEO-ULS SAE 10W-30 for wider swings, Cat DEO-ULS SYN SAE 5W-40 or Cat DEO Cold Weather SAE 0W-40 in cold climates.
Cooling systemNot documented for the assembled paver circuit in public sources - the C7 engine block/jacket alone runs near 15 L (4 US gal), but total system volume with the paver's radiator and hose routing is unconfirmed. Check the OMM refill chart.Cat ELC (Extended Life Coolant), premixed, or Cat DEAC conventional heavy-duty antifreeze/coolant; mix ratio set by expected ambient low temperature.
Fuel tankNot documented in public specification sources for the AP-755 - confirm on the machine data plate or OMM refill chart.Ultra-low-sulfur No. 2-D diesel meeting Cat fuel specification; blend with No. 1-D or use a winter-grade blend in cold climates to prevent fuel gelling/waxing.
Hydraulic system (tank and circuit, includes propel motors)Not documented in public sources for the AP-755. The paver runs a fully hydrostatic propel and function circuit with no separate mechanical transmission or final-drive gear cases, so track/wheel drive motors and all paver functions draw from the one hydraulic reservoir; get the exact tank and system total from the OMM refill chart.Cat HYDO Advanced 10 (multi-viscosity) for general-duty use; select the cold-weather-rated grade for low ambient starts. Where the fluid spec calls for a shared hydraulic/drivetrain oil, Cat TDTO or Multigrade TDTO is the alternate named spec.
Grease (spec only, no reservoir capacity)Not applicable - applied per lubrication point per the greasing schedule, not a fill-and-check reservoir.Cat Advanced 3Moly Grease (or Cat Multipurpose Grease NLGI 2) at screed, pins, bushings and other listed grease points.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar AP-755 maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and coolant level before startup and top off as needed.
  • Inspect the hydrostatic propel pumps, motors, and hoses for leaks, chafing, or loose fittings.
  • Grease auger bearings, conveyor chain, and screed extension slides at mid-shift and end-of-shift while still hot.
  • Check undercarriage track tension and inspect track shoes, rollers, and idlers for wear or damage.
  • Drain water and sediment from the fuel water separator.
  • Inspect the screed heating system and burner or element condition before startup.
Every 250 h
  • Change engine oil and oil filter on the C7, or per oil-sample results.
  • Inspect and clean the primary engine air filter element; replace if the service indicator reads red.
  • Check hydraulic oil level in the propel and implement circuits and inspect the hydraulic tank breather.
  • Inspect auger gearbox and conveyor drive chain tension and lubrication.
  • Check alternator belt condition and tension.
Every 500 h
  • Replace primary and secondary fuel filters on the C7 engine.
  • Pull an oil sample from the engine and the hydrostatic propel circuit.
  • Check track drive motor and final drive oil level.
  • Inspect turbocharger boost hoses, engine mounts, and exhaust system for leaks.
  • Inspect screed vibrator and tamper bearings and drive belts for wear.
Every 1,000 h
  • Change the hydraulic system filter(s) on the propel and implement pumps.
  • Inspect and adjust track chain tension and check track roller seals for leaks.
  • Clean and inspect the engine crankcase breather.
  • Check engine coolant condition and extender additive level.
  • Inspect auger gearbox oil condition and conveyor drive chain wear.
Every 2,000 h
  • Change hydrostatic propel system hydraulic oil, or extend per oil-analysis trend data.
  • Test the dual variable-displacement propel pumps for output and internal leakage.
  • Inspect the turbocharger for shaft play and check wastegate operation.
  • Load-test the alternator and starter motor.
  • Inspect the screed frame, extension tubes, and crown adjustment mechanism for wear.
Every 3,000 h
  • Check and adjust C7 engine valve lash and injector timing.
  • Inspect the turbocharger and boost lines in full, including the aftercooler core where equipped.
  • Review oil-analysis history on the propel motors and gearboxes for internal wear trends.
  • Torque-check track frame and undercarriage mounting hardware.
Every 6,000 h
  • Replace engine coolant (extended life coolant) and flush the cooling system.
  • Inspect or exchange the hydrostatic pump and motor set based on accumulated oil-analysis wear trends.
  • Inspect and re-torque screed and tow-point mounting hardware.
  • Evaluate undercarriage components — track chain, rollers, idlers — for replacement.

Servicing the AP-755 beyond the schedule

Predictive Maintenance & Fluid Analysis

Track the C7 engine and hydrostatic propel circuit with regular oil sampling instead of relying on fixed change intervals alone. The dual variable-displacement propel pumps and fixed-displacement track motors show wear trends in hydraulic oil analysis well before a leak or power loss shows up on the ground. Sample engine oil, propel hydraulic oil, and final drive or auger gearbox oil at every scheduled interval. Watch coolant condition on the C7 for extender additive depletion, and check auger gearbox and conveyor drive oil for tramp metal from chain wear.

Corrective & Common Repairs

Typical AP-755 repairs center on the hydrostatic propel system: chafed hoses, fitting leaks, and pump or motor output loss from a worn charge circuit are the most common complaints. Auger and conveyor drive chains stretch under abrasive mix exposure and need retensioning or replacement. Screed heating elements on the AS3251C or AS4251C fail individually and are replaced in place rather than as an assembly. Track pads, rollers, and idlers wear from constant hot-mix contact and warrant inspection well before outright failure.

Overhaul & Rebuild Points

At higher hours, plan overhaul work around the C7's turbocharger, injectors, and valve train, plus a full rebuild or exchange of the hydrostatic propel pump and motor set once oil analysis shows internal wear. Track undercarriage components — chain, rollers, idlers — typically need replacement before the engine does, given constant ground contact with hot mix. Screed crown and extension mechanisms wear at pivot points and slide tubes; rebuild work usually addresses bushings and wear plates rather than the screed frame itself.

Seasonal & Environment Servicing

Cold starts on the C7 depend on functioning intake air heaters and correct-viscosity engine and hydrostatic oil; thickened hydraulic oil in winter slows propel response across the dual-pump system. Screed heating, whether LPG or electric depending on configuration, needs a pre-season check since a cold screed drags and mars the mat on early and late-season jobs. In hot climates, inspect the hydraulic oil cooler and radiator cores for packed asphalt dust and clean them often, since both the C7 and the hydrostatic circuit depend on those cores during long paving runs.

AP-755 common service parts

Part numberPart
1R-0762Filter As-FuelCheck fitment →
161-1705Sensor As-PressureCheck fitment →
1R-1807Filter As-Engine OilCheck fitment →
2P-2537Stud Engine Oil FilterCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

AP-755 fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
CID 0100-01Engine oil pressure low for current engine speedLow oil level, plugged oil filter, worn oil pump, or a failed pressure sensorShut engine down, check oil level and filter condition, confirm reading with a mechanical gauge before replacing the sensor
CID 0110-00Engine coolant temperature above normal operating rangeLow coolant, blocked radiator or fan drive fault, stuck thermostat, or sensor driftShut down, check coolant level and clear debris from the radiator/fan, verify sensor reading against a manual gauge
CID 0111-01Engine coolant level below the safe minimumExternal coolant leak, low initial system fill, or a faulty level sensor/switchInspect hoses and radiator for leaks, top off coolant to spec, retest before extended operation
CID 0102-03/04Boost (intake manifold) pressure sensor signal outside the valid voltage rangeDamaged sensor wiring, corroded connector, or a failed boost pressure sensorInspect sensor connector and harness, check sensor supply/return voltage, replace sensor if wiring checks good
CID 0094-01Fuel delivery pressure lower than the ECM expects at current speed/loadClogged fuel filter, air in the fuel system, or a weak transfer pumpCheck fuel filter and primary supply, prime and bleed the fuel system, retest pressure
CID 0168-02/03ECM battery/system voltage reading outside the normal rangeWeak or discharged battery, poor ground connection, failing alternator, or a loose main harness connectorLoad-test batteries, check charging system output, clean and tighten ground and power connections
CID 0190-08Primary engine speed/timing sensor signal erratic or lostDamaged sensor, incorrect sensor air gap, or a wiring faultInspect sensor mounting and air gap, check wiring continuity, replace sensor if faulty
CID 0247-02Loss of or erratic communication on the machine's data link between the engine ECM and other controllers/displaysDamaged data link wiring, loose connector, or a module losing powerCheck data link harness and connectors, confirm all modules have power, clear the code and retest after repair
CID 0091-08Engine speed (throttle) control signal from the operator's speed dial erratic or out of rangeWorn speed control potentiometer, wiring fault, or loose dash-mounted throttle linkageCheck speed control wiring and connector, sweep-test the potentiometer resistance, replace if out of spec

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

AP-755 attachments & work tools

Screed family

AP-755 pairs with the AS3251C standard screed and the AS4251C double-width hydraulic power-extendible screed, both offered with variable-frequency tamper-and-vibrator compaction and with LPG or electric plate heat. The AS4251C covers a standard 2.55-5.0 m paving width, extendible to roughly 7-8 m with bolt-on mechanical extensions (max width varies by configuration/series and heat system).

Screed extension kits

Bolt-on mechanical screed extension sections, typically offered in 5.5 m, 6.5 m, and 7 m increments (up to 8 m on some configurations), widen the double-width main screed for multi-lane or wide-mat paving. Extensions mount to the main screed frame and share its tamper/vibrator drive; foldable end gates are a companion option for edge containment.

Screed heat and controls

Screed plate heat is available as LPG (thermostatic burner ignition) or electric (tractor-mounted generator feeding replaceable heating elements with multi-zone thermostatic control). A power crown adjuster and a tamper/vibrator/counterbalance display control are listed factory screed options.

Material handling / hopper-auger system

Independent left and right augers and conveyors feed the screed; augers run about 406 mm in diameter with roughly 215 mm of hydraulic height adjustment for truck load/unload clearance and coarser mix flow. An auger-and-mainframe extension kit widens the feed system to match wider screed extensions. Hopper capacity for this paver platform runs about 6.5 cubic meters (approx. 14 tonne), with a curved hopper and narrow chain guard design.

Hopper apron

The front hopper apron is manually operated as standard. A power folding front apron is a factory hydraulic option, switch-controlled from the console, that folds the apron rearward for faster material flow and easier hopper clean-out.

Grade and slope control

Factory-fit grade/slope references include non-contacting sonic grade sensors, contacting (ski) grade sensors, a sonic averaging beam, and outboard or inboard levelers/skis in 9.15 m and 12.2 m lengths, plus automatic grade-and-slope control. These mount to the screed tow points and are the main add-on 'work tool' family for this paver class beyond the screed itself.

Auxiliary power / generator

An optional belt- or hydraulic-driven single-phase generator (on the order of 25 kW at 60 Hz) powers electric screed heat and an optional auxiliary power panel. The panel supplies about 4 kW through GFCI-protected 120V or 240V receptacles for job-site tools, with a 50 Hz 'tool mode' for frequency-sensitive equipment.

Undercarriage configuration

This paver platform family is built around a track-type undercarriage, offered as a rubber-belt Mobil-Trac system or a steel-track undercarriage on D3 dozer-style track rails with a quad rear bogie; ground-contact track length runs roughly 3.0-3.1 m depending on the undercarriage chosen. Verify which undercarriage a specific AP-755 serial range shipped with, since documentation for this exact model's undercarriage split is thin.

Operator station and guarding

Dual swing-out operator's stations with a sliding control console are standard and can extend beyond the machine frame for edge/joint visibility. A folding full-width canopy with side-extending wings, a warning beacon, and a steering guide are listed factory options, along with foldable screed end gates.

Coupler / mounting system

Work tools on this paver are factory-installed or bolt-on additions (screed extensions, auger and mainframe extensions, leveler arms, sensor brackets) rather than a quick-coupler tool-carrier arrangement; there is no universal quick-coupler system on this paver class, unlike excavator or loader work tools.

All AP-755 assemblies by section

Every catalogued assembly group for the Caterpillar AP-755. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
294-7675 Cover Gp-Air Inlet -Starting Aid Heater
19***94Stud; (M8x1.25x80-mm)(M8x1.25x80-mm)4
1U***46Sealant (For Locations A)0
20***51Elbow; (Air Inlet)1
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288-0973 Cover Gp-Air Inlet -Starting Aid Heater
24***95Insulator; (Air Inlet Heater)1
28***73Cover Group-Air Inlet; -Starting Aid Heater1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve2
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189-8780 Cover Gp-Air Inlet -Starting Aid Heater
18***80Cover Group-Air Inlet; -Starting Aid Heater1
24***95Insulator; (Air Inlet Heater)1
3J***07Seal Valve Assembly To; Seal- Tube Assembly To Logic Valve2
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219-7481 Elbow Gp-Air Inlet
1W***31Clamp-Band; -Turbo Exhaust-Exhaust1
21***81Elbow Group-Air Inlet1
9N***25Adapter-Exhaust1
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126-7855 Extension Gp-Exhaust
12***55Extension Group-Exhaust1
21***64Manifold-Exhaust; (End)2
21***55Manifold-Exhaust; (Center)1
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219-5840 Manifold Gp-Exhaust
21***40Manifold Group-Exhaust1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
9S***05Plug-O-Ring; (Straight Thread O-Ring)1
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151-0864 Plug Gp-Air Inlet Manifold
13***02Clamp As; (Turbine)(Turbine)1
15***64Plug Group-Air Inlet Manifold1
15***72Clamp As; (Compressor)1
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281-4202 Turbocharger Gp
24***47Blade1
24***48Blade1
24***52Blade1
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250-7699 Turbocharger Gp
25***99Turbocharger Group2
25***24Sleeve; (46-cm)0
3E***17Locknut; (M10x1.5-Thd)(Spiralock)4
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Basic Engine
131-3258 Adapter Gp-Auxiliary Drive
13***48Adapter1
13***58Adapter Group-Auxiliary Drive1
6V***39Washer-Hard-Alt Strap To Fan Drive Belt8
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124-7786 Belt Tensioner Gp
12***87Bracket-Mounting1
12***19Support-Compressor1
12***86Belt Tensioner Group1
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212-4289 Camshaft Gp
10***94Plate-Thrust1
1B***05Key; (Woodruff)1
21***88Camshaft As1
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4w-3462 Carrier Gp-Seal
23***83Gasket1
24***76Seal1
2W***46Cover1
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222-5947 Cover Gp-Cylinder Block
11***18Bolt As; (M8x1.25x16-mm)3
17***67Spacer; (8.8x16x10-mm Thk)(Marked X)8
1U***46Sealant (For Locations A)0
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118-1727 Cover Gp-Front Housing
11***27Cover Group-Front Housing; -Accessory Drive1
13***19Seal-Integral; (Integral)1
4W***26Cover1
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172-8732 Cover Gp-Front Housing
06***55Seal-O-Ring (Id=47.22mm)1
17***32Cover Group-Front Housing1
5C***61Nut (M8x1.25 Thd); (M8x1.25 Thd)2
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211-9120 Cover Gp-Front Housing
12***57Washer; (10.85x19.3x1.27-mm Thk)2
13***22Stud2
16***76Cover As-Front1
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261-3723 Cover Gp-Valve Mechanism -Front Fill
09***49Bolt; (M8x1.25x40-mm)13
21***01Seal-Bulk; (23-Dm)(Valve Mechanism Cover)0
22***31Cap As-Filler; (Engine Oil)1
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210-5590 Crankshaft Gp
10***08Bearing-Main; (Standard)6
14***62Bearing; (0.25mm Undersize)0
14***64Bearing; (0.5mm Undersize)0
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263-3774 Cylinder Block Gp
26***74Cylinder Block Group1
5P***47Washer (Bracket To Valve Support)14
7E***68Cap-Crankshaft Bearing7
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305-8141 Cylinder Block Gp
10***04Sleeve-Cylinder0
21***86Bearing-Sleeve; (Camshaft)1
26***74Cylinder Block Group1
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221-4482 Cylinder Block Gp
1W***07Sleeve2
22***82Cylinder Block Group1
30***41Cylinder Block Group1
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219-5844 Cylinder Head As
14***18Insert-Valve Seat; (Exhaust, Standard)6
18***82Insert-Valve Seat; (0.127-mm Os Od, Exhaust)0
18***83Insert-Valve Seat; (0.254-mm Os Od, Exhaust)0
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314-4184 Cylinder Head As
22***00Sleeve-Injector6
23***85Insert-Valve Seat; (Standard)(Exhaust)6
26***57Insert-Valve Seat; (Standard)(Inlet)12
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219-5849 Cylinder Head Gp
13***95Gasket-Cylinder Head1
13***52Bolt-12 Point Head; (M20x2.5x170mm)1
14***89Fastener Group-Cylinder Head14
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219-5846 Cylinder Head Gp
13***83Retainer-Spring6
13***15Seat-Valve Spring6
13***18Spring-Valve; (Exhaust)6
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219-5847 Cylinder Head Gp
1N***99Plug-O-Ring; (Straight Thread)2
21***66Seal-O-Ring; (Engine Oil)1
21***47Cylinder Head Group1
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300-9550 Cylinder Head Gp
13***83Retainer-Spring6
13***15Seat-Valve Spring6
13***18Spring-Valve; (Exhaust)6
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165-6934 Damper Gp
16***34Damper Group1
16***21Damper Assem.1
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198-6475 Drain Gp-Engine Oil
11***19Plug-Magnetic; (Engine Oil Pan Drain)2
19***75Drain Group-Engine Oil1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain2
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120-6657 Drive Gp-Water Pump
03***75V-Belt; (Pump Drive)(Water)1
10***67Plate As-Idler1
11***04Pulley As-Idler1
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258-8723 Fastener Gp-Cylinder Head
22***44Clip3
24***00Spring11
25***23Fastener Group-Cylinder Head; -Valve Cover Base1
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132-1458 Fastener Gp-Engine Mounting
13***58Circlip, Fastener Group-Engine Mounting1
5P***47Washer (Bracket To Valve Support)2
6V***29Bolt; (M16x2.0x40mm)2
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211-9118 Fastener Gp-Front Cover
21***18Fastener Group-Front Cover1
6V***17Bolt; (M8x1.25x30-mm)(Location Z)12
8T***00Bolt (M8x1.25x60mm); (M8x1.25x60-mm)2
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113-6170 Fastener Gp-Lifting -Rear Engine
11***70Fastener Group-Lifting; -Engine, Rear1
8T***21Washer-Hard; (11x21x2.5-mm Thk)(M10x1.50x30mm)3
8T***36Capscrew; (Hex Hd) (M10 X 1.50 X 25l Gr 10.9)3
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273-2716 Flywheel Gp
1W***64Gear-Flywheel Ring; (126-Teeth)1
20***82Flywheel As1
27***16Flywheel Group1
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205-1321 Gear Gp-Front
11***69Plate-Thrust1
11***72Bearing1
11***19Plate-Retaining1
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132-2106 Housing Gp-Flywheel
13***06Housing Group-Flywheel1
6V***42Bolt (M10x1.50x40mm)2
7C***33Housing-Flywheel1
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245-3260 Housing Gp-Front
1U***46Sealant (For Locations A)0
24***59Housing-Front1
24***60Housing Group-Front1
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120-6661 Idler Gp-Belt
12***61Idler Group-Belt1
14***11Pulley As-Idler1
14***22Bolt-Special; (M10x1.5 Thd)1
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139-4081 Lifter Gp-Valve -Mechanism
13***81Lifter Group-Valve; -Mechanism1
13***84Spacer; (15.9x24x6-mm Thk)2
13***76Shaft As-Lifter1
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142-8100 Lifting Gp-Engine
14***00Lifting Group-Engine; (Engine)1
15***96Plate-Lifting; (Rear)1
22***66Plate-Lifting; (Front)1
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213-4387 Mounting Gp-Alternator
13***06Support-Alternator1
21***87Mounting Group-Alternator1
6V***88Nut-Full (1/2-13 Thd); (1/2-13-Thd)(Full)2
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132-1961 Mounting Gp-Engine
13***61Mounting Group-Engine1
5P***47Washer (Bracket To Valve Support)6
6V***29Bolt; (M16x2.0x40mm)2
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142-7107 Mounting Gp-Fan Drive
14***07Mounting Group-Fan Drive1
14***37Support-Fan1
7E***13Bracket1
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126-5931 Pan Gp-Oil -Engine
12***31Pan Group-Oil; -Engine1
14***09Plug As-Sto2
16***77Plug As1
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210-5592 Piston & Rod Gp
16***24Pin-Piston1
17***43Jet As-Piston Cooling1
19***53Ring-Piston; (Intermediate)1
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159-0303 Plug Gp-Cylinder Block
15***03Plug Group-Cylinder Block; (Cylinder Block)1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)2
6F***62Washer,Flat Transmission Oil Cooler1
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162-8068 Plug Gp-Engine -Engine Oil
14***95Plug As1
16***68Plug Group-Engine; -Oil Gallery1
3K***60Seal Pilot Manifold On; Seal To Boom Check Valve Drain1
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121-0802 Plug Gp-Flywheel Housing
12***02Plug Group-Flywheel Housing1
2P***94Plug-Sealing1
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201-8650 Pulley Gp-Crankshaft
20***50Pulley Group-Crankshaft1
20***51Pulley1
2W***81Plate-Clamp; (Pulley Clamp)1
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143-7019 Pulley Gp-Fan Drive
11***38Plate; (Thrust)1
12***22Pulley-Fan; (8-Groove)1
12***30Shaft As-Fan1
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175-3223 Pulley Gp-Idler
12***90Bolt; (M10x1.5)1
12***91Cover-Dust1
12***92Pulley As-Idler; (8-Groove)1
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123-0858 Pulley-Alternator
256-3834 Rocker Arm Gp -Inlet
25***34Rocker Arm Group; -Inlet1
25***35Rocker Arm As; (Inlet)1
26***24Screw-Valve Adjustment; (M10x1.5-Thd)1
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256-3831 Rocker Arm Gp -Exhaust
25***31Rocker Arm Group; -Exhaust1
25***32Rocker Arm As; (Exhaust)1
26***24Screw-Valve Adjustment; (M10x1.5-Thd)1
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122-8929 Seal Gp-Crankshaft
12***29Seal Group-Crankshaft1
24***39Seal-Crankshaft; (Front)(Front)1
7C***71Seal Group-Crankshaft; (Rear)(Rear)1
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7e-1717 Support Gp-Engine
32***23Support-Engine1
7E***17Support Group-Engine; Support Gp - Engine1
8T***68Bolt (M12x1.75x80mm); (M12x1.75x80-mm)6
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232-3717 Valve Mechanism Gp
13***81Lifter Group-Valve; -Mechanism3
21***09Bridge-Valve6
23***54Clip1
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256-3830 Valve Mechanism Gp
03***27Seal-O-Ring; (19.18mm Id)1
19***22Adapter1
25***30Valve Mechanism Group1
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235-5528 Valve Mechanism Gp
13***17Spring5
13***98Shaft Assem.1
13***02Stand; (End)1
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Cooling System
117-3643 Cooler Gp-Engine Oil
11***23Regulator-Water Temperature; (97-Deg C)(Coolant)2
11***43Cooler Group-Engine Oil1
12***66Gasket1
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206-4228 Lines Gp-Water
20***28Lines Group-Water; -Engine1
3D***24O-Ring - For Oil Drain & Level Plug (Items 3 & 7)1
9S***08Plug-O-Ring; (Coolant Temperature Regulator)1
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160-7075 Plug Gp-Water Lines
12***02Pump Group-Water; -Coolant1
16***75Plug Group-Water Lines1
2M***53Seal--To Seal Brake Housing To Main Housing1
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117-3433 Pump Gp-Water -Coolant
10***01Cover1
11***33Pump Group-Water; -Coolant1
14***88Seal As; (Water Pump)1
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120-8402 Pump Gp-Water -Coolant
12***02Pump Group-Water; -Coolant1
1U***46Sealant (For Locations A)0
28***73Cover Group-Air Inlet; -Starting Aid Heater1
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Electrical And Starting System
177-9953 Alternator Gp-Charging
10***28Spacer-Special; (12.7x26x28.7-mm Thk)4
14***92Stud; (M8x1.25-Thd)2
17***53Alternator Group-Charging; (24-Volt, 80-Ampere)1
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279-0498 Control & Mtg Gp-Engine Elek
27***98Control & Mtg Group-Engine Elek1
5P***70Nut-Hard; (M8 X 1.25)1
6V***64Washer-Hard; (8.8x25.5x5-mm Thk)1
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142-8333 Fastener Gp-Ground Stud
14***33Fastener Group-Ground Stud1
16***61Plug As1
18***06Plug As; (High Temperature)1
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251-0766 Heater Ar-Screed -Electric
16***04Sensor Group-Pressure; (Turbocharger Outlet)1
25***66Heater Ar-Screed; -Electric1
6V***48Seal--O-Ring--To Governor Drive Housing1
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242-2782 Heater Ar-Screed
16***61Plug As1
18***06Plug As; (High Temperature)1
18***63Plug Group1
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252-9813 Heater Ar-Screed
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)3
25***13Heater Ar-Screed1
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248-1337 Heater Gp-Screed -Electric Heat
24***30Sensor Group-Speed; -Engine Timing1
24***37Heater Group-Screed; -Electric Heat1
3P***47Seal-O-Ring (Id=13.94mm); (13.949mm Id)2
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248-0918 Heater Gp-Screed -Electric Heat
21***67Seal-O-Ring1
22***36Sensor Group-Pressure; -Injection Actuation1
24***18Heater Group-Screed; -Electric Heat1
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297-5355 Sensor Gp-Engine
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
29***55Sensor Group-Engine1
6V***09Seal-O-Ring (Id=16.36mm); (16.36-mm Id)1
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231-1977 Sensor Gp-Engine
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
23***77Sensor Group-Engine1
8L***86Seal-O-Ring (Id=16.36mm); (16.36-mm Id)1
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197-8393 Sensor Gp-Pressure
13***45Pad; (Connector)1
19***93Sensor Group-Pressure; -Atmospheric1
26***97Sensor Group-Temperature; (Air Inlet Manifold)1
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210-1747 Sensor Gp-Pressure
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
21***47Sensor Group-Pressure; -Air Inlet Manifold1
6V***09Seal-O-Ring (Id=16.36mm); (16.36-mm Id)1
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236-6220 Sensor Gp-Pressure
10***08Bolt (M10x1.5x35mm); (M10x1.5x35-mm)3
13***30Wire As1
20***41Starting Motor Group-Electric1
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197-8394 Sensor Gp-Pressure
13***11Sensor Group-Temperature; (Transmission Lubrication Oil)1
19***94Sensor Group-Pressure; -Engine Oil1
8L***86Seal-O-Ring (Id=16.36mm); (16.36-mm Id)1
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224-4536 Sensor Gp-Pressure
03***12Terminal-Ring; (2-Ga, 1/4-In Screw)(Circuit Breaker)1
13***43Boot; (Red)(Red)1
20***77Bolt-Flange Head; (M8x1x25-mm)2
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236-6221 Sensor Gp-Speed -Engine Timing
03***23Bolt; (1/4-28x1-In)5
10***02Housing As1
23***21Sensor Group-Speed; -Engine Timing1
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274-7396 Sensor Gp-Temperature
26***18Case As1
26***19Plug As-Connector1
26***21Plug As2
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197-8392 Sensor Gp-Temperature
10***20Plug As-Connector; (2-Pin)1
10***01Kit; (Receptacle) (12-Pin) (Includes Receptacle As & Wedge)1
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
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274-7395 Sensor Gp-Temperature
08***48Bolt-Socket Head; (M8x1.25x30-mm)(M8x1.25x30mm)4
15***55Kit; (Connecting Plug) (12-Pin) (Includes Plug As Wedge & Interface Seal)1
15***56Kit-Connecting Plug; (12-Pin)1
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197-8391 Sensor Gp-Temperature
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
19***91Sensor Group-Temperature; -Air Inlet Manifold1
3F***56Lockwasher; (8.43x15.5x0.76mm Thk)2
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249-9223 Starting Aid Gp
24***23Starting Aid Group; -Wiring1
26***18Case As1
26***19Plug As-Connector1
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132-1418 Starting Motor Gp-Electric
13***18Starting Motor Group-Electric1
24***07Bolt; (M6x1x40-mm)(Hex Head)8
27***61Control Group-Burner1
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207-1541 Starting Motor Gp-Electric
20***41Starting Motor Group-Electric1
26***27Receptacle As4
26***28Case As4
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209-5582 Switch Gp-Magnetic
20***82Switch Group-Magnetic; -Starting Aid Heater Relay-Air Inlet Heater Relay1
26***21Plug As4
26***28Case As4
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258-0883 Switch Gp-Pressure
25***83Switch Group-Pressure; -Fuel Filter, Differential-Fuel Filter1
26***27Receptacle As2
26***28Case As2
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198-2714 Wiring Gp-Engine
08***48Bolt-Socket Head; (M8x1.25x30-mm)(M8x1.25x30mm)4
15***55Kit; (Connecting Plug) (12-Pin) (Includes Plug As Wedge & Interface Seal)1
15***56Kit-Connecting Plug; (12-Pin)1
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261-4198 Wiring Gp-Heater -Electric
26***27Receptacle As2
26***28Case As2
26***29Diode2
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261-4196 Wiring Gp-Panel -Lh
24***87Connector40
26***96Wiring Group-Panel; -Lh1
31***45Hose As-Grease1
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262-8016 Wiring Gp-Panel -Rh
24***93Stud; (M12x1.75x100-mm)52
24***68Plate-Screed; (Rh)1
24***74Plate-Screed; (Lh)1
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257-5263 Wiring Gp-Screed -Diesel Heat
11***15Plate-Cover8
24***90Plate4
24***93Stud; (M12x1.75x100-mm)48
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251-0771 Wiring Gp-Screed Heater -Electric Heat
24***93Stud; (M12x1.75x100-mm)52
24***97Nut-Brass; (M12x1.75-Thd)104
24***04Nut-Brass; (M14x2-Thd)16
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322-3695 Wiring Gp-Screed Heater
24***13Heater As-Tamper Bar4
25***82Bar-Tamper; (Sliding, Lh)1
25***83Bar-Tamper; (Sliding, Rh)1
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322-3730 Wiring Gp-Screed Heater
13***40Locknut; (M8x1.25-Thd)4
23***06Bumper1
25***75Plate Group-Screed; -Electric1
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322-3729 Wiring Gp-Screed Heater
24***25Burner Group1
25***63Wiring Group-Screed; -Diesel Heat1
26***96Film-Warning; (Fire Hazard, Read Omm)2
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322-3731 Wiring Gp-Screed Heater
13***40Locknut; (M8x1.25-Thd)4
23***06Bumper1
25***75Plate Group-Screed; -Electric1
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Electrical System
274-1161 Control Gp-Burner
18***38Collar2
18***39Fan As; (Alternator)1
18***43Stator As; (Alternator)1
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Engine Arrangement
272-7945 Engine Ar-Complete
11***70Fastener Group-Lifting; -Engine, Rear1
11***33Pump Group-Water; -Coolant1
11***27Cover Group-Front Housing; -Accessory Drive1
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272-8136 Engine Ar-Core
11***43Cooler Group-Engine Oil1
19***61Lines Group-Injector Hydraulic Pump1
19***81Pump Group-Engine Oil1
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281-2338 Installation Ar-Engine
27***45Engine Ar-Complete1
28***38Installation Ar-Engine1
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Frame And Body
265-6510 Lines Gp-Grease
12***56Bolt-Socket Head; (M5x0.8x60-mm)4
13***40Locknut; (M8x1.25-Thd)4
23***06Bumper1
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250-4444 Plate Gp-Screed
25***44Plate Group-Screed1
26***39Spacer1
26***43Manifold As-Gas1
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250-3375 Plate Gp-Screed -Electric
11***15Plate-Cover8
24***90Plate4
24***17Plate Group-Screed; -Electric Heat1
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248-0917 Plate Gp-Screed -Electric Heat
24***17Plate Group-Screed; -Electric Heat1
24***02Heater As4
24***12Heater As-Screed4
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Fuel System
242-2725 Burner Gp
24***25Burner Group1
26***41Block1
26***47Washer; (13x18x1.5-mm Thk)4
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268-6140 Fitting Gp-Fuel Lines
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)1
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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328-2585 Injector Gp-Fuel
26***40Fitting Group-Fuel Lines2
26***42Manifold Group-Fuel1
26***45Fitting; (Machined)8
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268-1835 Injector Gp-Fuel
10***07Seal-O-Ring; (Fuel System)1
14***03Seal-O-Ring; (Fuel System)2
14***40Ring-Backup; (37.36mm Od), Flasher Switch; Hazard, Replaces 421164a1, Flasher Switch1
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270-1895 Lines Gp-Burner
10***06Receptacle Kit; (Includes Wedge And Receptacle Assem.)1
14***71Elbow, 45, -6 Orfs Fm Swivel1
14***07Plug; (Hex Head) (-6 Orb) (Current) (16***35 Friction Disc Interchangeable With 11***47) (Use All Of One Part Number)4
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263-8969 Lines Gp-Fuel Filter
18***99Connector As2
19***23Adapter Group-Oil Line; -Fuel Injection Pump-Unit Injector Hydraulic Pump1
20***80Hose As1
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191-0461 Lines Gp-Injector Hyd Pump
19***61Lines Group-Injector Hydraulic Pump1
21***68Seal-O-Ring; (11.89-mm Id)2
22***04Seal-O-Ring; (Unit Injector Hydraulic Pump)1
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254-0095 Pump & Mtg Gp-Unit Inj Hyd
21***68Seal-O-Ring; (11.89-mm Id)2
22***04Seal-O-Ring; (Unit Injector Hydraulic Pump)1
25***95Pump & Mtg Group-Unit Inj Hydraulic1
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268-1839 Pump Gp-Fuel Injection
19***38Elbow Assem.0
23***43Regulator Group-Fuel Pressure1
26***39Pump Group-Fuel Injection1
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205-1306 Regulator Gp-Fuel Pressure
20***06Name-Plate (Portuguese), Regulator Group-Fuel Pressure1
29***20Regulator As; (Fuel Pressure)1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)1
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232-0343 Regulator Gp-Fuel Pressure
09***23Screw; (M3x0.5x10-mm)4
23***43Regulator Group-Fuel Pressure1
27***59Cabinet1
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Implements
251-0763 Bar Gp-Tamper
25***63Bar Group-Tamper1
26***43Manifold As-Gas1
26***46Fitting8
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268-6142 Manifold Gp-Fuel
26***03Film-Warning; (Electrocution Hazard, Read Omm)4
26***42Manifold Group-Fuel1
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Lubrication System
191-0523 Adapter Gp-Oil Line
19***23Adapter Group-Oil Line; -Fuel Injection Pump-Unit Injector Hydraulic Pump1
21***66Seal-O-Ring; (Engine Oil)1
21***68Seal-O-Ring; (11.89-mm Id)1
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133-1807 Base Gp-Oil Filter
13***07Base Group-Oil Filter1
14***54Bolt; (M8x1.25x105-mm)1
16***10Breather As; (Crankcase)1
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222-5946 Breather Gp
13***07Base Group-Oil Filter1
1R***07Filter As-Engine Oil; (Advanced Efficiency)1
20***75Cap-Tube2
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133-1806 Filter Gp-Engine Oil
13***06Filter Group-Engine Oil1
1R***07Filter As-Engine Oil; (Advanced Efficiency)1
20***75Cap-Tube2
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189-5433 Filter Gp-Engine Oil
16***48Stud; (M8x1.25x40-mm, M8x1.25x17.5-mm)1
18***33Filter Group-Engine Oil1
22***10Hose-Disposal; (Fumes Disposal)1
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220-1194 Fumes Disposal Gp
14***49Bracket1
14***50Tube As1
1S***63Plug; (Mounted-Bottom3
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263-6680 Gauge Gp-Oil Level (Dipstick) -Engine
12***32Tube As-Oil1
26***80Gauge Group-Oil Level (Dipstick); -Engine1
3E***53Washer-Hard; (11x25x3-mm Thk)2
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129-1133 Lines Gp-Engine Oil
12***33Lines Group-Engine Oil1
14***78Elbow, 90°,-6 Orb /-6 Orfs; (90°) (-6 Orbx-6orfs)1
15***18Tube As-Oil Drain1
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159-0285 Lines Gp-Turbocharger Oil
14***07Plug; (Hex Head) (-6 Orb) (Current) (16***35 Friction Disc Interchangeable With 11***47) (Use All Of One Part Number)4
15***85Lines Group-Turbocharger Oil; (Turbocharger Oil)1
22***96Manifold-Oil; (Engine)1
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237-8063 Manifold Gp-Engine Oil
20***97Pump Group-Engine Oil1
23***63Manifold Group-Engine Oil1
6V***15Bolt; (M10x1.5x75-mm)2
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200-4497 Pump Gp-Engine Oil
20***97Pump Group-Engine Oil1
23***55Gasket1
26***43Core As-Engine Oil Cooler1
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192-2981 Pump Gp-Engine Oil
18***77Pump Group-Engine Oil1
19***81Pump Group-Engine Oil1
7W***37Shaft-Oil Pump1
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Machine Arrangement
277-4941 Common Ar
27***41Common Ar1
28***38Installation Ar-Engine1
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Service Equipment And Supplies
265-6504 Film Gp -Electric Heat

AP-755 serial number reference

The PIN plate sits on the paver frame near the operator station, usually on the right-hand side of the tractor unit under the console or on the frame rail below it; check the engine compartment door frame as a secondary spot if the console plate is missing. Read the first three characters of the PIN as the serial prefix (identifies model/generation), the next two as country/plant code, and the trailing digits as the sequential unit number.

PrefixIdentifies
B3TAP-755 track asphalt paver, sole documented generation

Frequently asked questions

What engine powers the Caterpillar AP-755?

The AP-755 runs the Cat C7, a 7.2-liter turbocharged inline-six producing 202 hp (151 kW) gross and 188 hp (140 kW) net at 2300 rpm. Some parts references list the same engine under its earlier 3126B designation, since the C7 carries over the same base block.

What is the operating weight of the Caterpillar AP-755?

Operating weight with screed installed is approximately 21,600 kg (47,600 lb). Actual weight varies with screed choice — AS3251C or AS4251C — and other attached options.

What replaced the Caterpillar AP-755?

Caterpillar did not carry the AP-755 forward under a direct lettered successor. It sits alongside the AP-655D in Cat's mid-2000s tracked paver lineup, and the broader paver line was later replaced by the bare-numbered AP600, AP655, AP1000, and AP1055 generation built on newer engine families. No documented one-to-one replacement model exists for the AP-755 specifically.

What AP-755 owners discuss

What's the propel/hydraulic setup on the AP-755 like, and what do techs say about it?
Propel is fully hydrostatic, no mechanical transmission or torque converter to service. The C7 engine drives hydraulic pumps that power the propel motors independently, giving smooth, steady low-speed control while paving. Because there's no gearset or clutch pack, propel complaints trace back to pump charge pressure, relief-valve settings, motors, or the electronic controls rather than mechanical wear parts. Built-in self-diagnostics on the propel and feeder circuits help narrow a fault down before anything gets pulled apart. Reported "surging" or uneven feel at low paving speed more often comes back to a charge pressure or relief setting drifted out of spec than an outright pump failure.
What engine issues come up most with the AP-755's C7?
The usual HEUI-injection quirks reported across C7 engines generally apply here. The high-pressure oil pump that fires the injectors needs oil pressure above roughly 25 psi (about 1.7 bar/170 kPa) just to fill the injectors, so a worn oil pump, a leaking HP oil line, or the wrong oil viscosity shows up first as an extended, hard cold start rather than a dead no-start. Techs generally check oil pressure on the HP system before condemning injectors. Turbo inlet fouling and injector clogging from dirty fuel are the other recurring complaints. A 15W-40 works in most climates; colder yards report easier cold-cranking with 5W-40. Have your dealer verify HP oil system pressure before replacing injectors on a hard-start or no-start complaint.
The screed heaters keep giving trouble - is that a known issue on this machine?
Yes. This paver platform (shared with the AP-600 and the related Bitelli BB-760) had a documented rework of the screed heater electrical wiring. If a machine shows chronic heater circuit faults, blown fuses, or uneven screed-plate heat-up, check whether that wiring rework was already done before chasing individual heater elements. Because this involves machine wiring running through a heated screed environment, have your dealer verify wiring condition and confirm whether the update was applied.
Mat texture is inconsistent even though the augers and screed look fine - what's the usual cause?
Most operators trace uneven mat texture to the feed sensors (sonic or mechanical) rather than the auger or screed hardware. The sensor has to stay perpendicular to the head of material in the auger chamber, and any time the screed extensions move in or out, or paving speed or auger height changes, the sensor angle needs to be re-aimed. A sensor knocked out of alignment or fouled with material causes the feed system to cycle on and off erratically, which shows up as a wavy or inconsistent mat even with good augers and screed plates. Re-check sensor aim and cleanliness before troubleshooting the feed electronics.
What undercarriage wear should I expect on a tracked AP-755?
The AP-755 runs on tracks, so wear follows typical tracked-paver patterns: rollers, bogies, drive components, and track pads take the brunt of uneven ground and heat-soaked asphalt work. Baseline checks are track tension, pin condition (bent, worn, or missing), and bogie wheel wear. In most duty cycles the feeder system wears out faster than the tracks — floor plates, auger flights, conveyor chain and flight bars, and feeder bearings sit in constant contact with hot, abrasive mix. Floor plates tend to warp and auger flights go from square to pointed well before track components need attention.
What should I check when buying a used AP-755?
Start at the screed: inspect screed plates for wear near the trailing edge (wear typically shows first about 100-150 mm/4-6 in in from the edge), check for binding thickness-control screws (a sign of worn bushings), and look for a twisted screed frame if wear is uneven side to side. Confirm whether the screed heater wiring rework has been done. On the tractor, check the C7's cold-start behavior as a proxy for HP oil system health, verify hydrostatic propel diagnostics come back clean, and inspect feeder floor plates, auger flights, and conveyor chain for warping or sag. On tracks, check tension and pin/bogie wear. Confirm the serial number falls in the correct machine range so parts and manuals match, and ask for service records. Have your dealer run a full diagnostic pull and check the HP oil and hydrostatic systems before purchase.
Any electrical or sensor issues beyond the screed heaters?
Beyond the screed heater wiring rework, the recurring electrical complaints on this generation center on the feed/sonic sensor circuits and general self-diagnostic fault codes on the propel and feeder systems. Operators report intermittent codes often trace back to connector corrosion or chafed wiring in the screed and hopper area, given the heat and vibration those harnesses see daily, rather than control module failures. Clean and inspect connectors in those zones before swapping electronic modules.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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