Caterpillar 777B
Caterpillaroff-highway trucktruck

Caterpillar 777B

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar 777B is a rigid-frame, rear-dump off-highway haul truck built for quarry and open-pit mining work, sized in the roughly 77-ton (86,183 kg / 190,000 lb) payload class. Caterpillar built it from 1985 to 1994 as the direct update to the original 777 (1974-1985), replacing it with a strengthened frame, revised suspension, and updated braking. Power comes from a mechanically governed Cat 3508 V8 diesel rated 686 kW (920 hp) gross and 649 kW (870 hp) net, driving through a torque-converter-drive 7-speed powershift transmission. The chassis and 3508 powertrain are shared with the 776B tractor of the same era. Caterpillar offered the 777B with standard quarry and coal dump bodies, and as a bare chassis for custom carrier bodies.

Where the 777B differs most from its 777C successor is control architecture: the 777B runs a fully mechanical fuel system and analog gauges, with no engine ECM and no true diagnostic fault codes, while the 777C moved to electronic engine and transmission management for tighter fuel control and onboard diagnostics. That mechanical simplicity is a big reason the 777B still holds value in the used and parts market today: fewer sensors and control modules to fail, straightforward field repair, and strong parts commonality with the 776B tractor of the same generation. It sits below the 785-class trucks and above the 776/769 range in Caterpillar's off-highway lineup, and surviving units still work quarry and aggregate sites where uptime and simple maintenance matter more than the latest emissions or telematics tier.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar 777B specifications

Engine

Engine modelCat 3508, V-8, four-stroke-cycle diesel, turbocharged and aftercooled
Gross power686 kW (920 hp)
Net power649 kW (870 hp)
Displacement34.5 L (2,105 cu in)
Bore x stroke170 mm x 190 mm (6.7 in x 7.5 in)
Emissions tierBuilt before EPA Tier / EU Stage emissions rules applied to this class; rated under Caterpillar's pre-emissions standard for its production era (circa 1985 to mid-1990s, prior to the 777C/D update)

Weights

Empty (operating) weightapprox. 60,055 kg (132,400 lb)
Gross (loaded) weightapprox. 146,966 kg (324,000 lb)
Rated payload86,183 kg (190,000 lb)
Weight distribution, empty47% front / 53% rear
Weight distribution, loaded33% front / 67% rear

Dimensions

Overall length9.78-9.81 m (32.1-32.2 ft)
Overall width5.46-5.49 m (17.9-18.0 ft); figure varies slightly by source and tire spec
Overall height4.90-4.91 m (16.1 ft)
Wheelbase4.57 m (15.0 ft)
Body raised (dump) height9.30-9.33 m (30.5-30.6 ft)
Outside turning radius24.5 m (80.4 ft)
Standard tire size24.00-49, 48PR

Performance

Maximum travel speed60 km/h (37.3 mph) with 7-speed electronically controlled powershift transmission
Struck body capacity36.4-36.5 m3 (47.6-47.7 cu yd)
Heaped body capacity51.3 m3 (67.1 cu yd)
Reverse speed / gradeabilityNot published in the spec sheets reviewed for this series; verify with a dealer or the factory spec sheet

Service capacities (summary)

Fuel tank946 L (250 gal)
Hydraulic, cooling, and engine oil capacitiesNot published in the spec sheets and databases reviewed for this series; verify with a dealer or the applicable service manual

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

777B fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (Cat 3508 diesel, with filter)Not published for this chassis application in available sources. Confirm exact refill quantity against the operation & maintenance manual or dealer.Cat DEO (Diesel Engine Oil). SAE 30 for cold climates, SAE 40 for hot climates, Cat DEO 15W-40 for general multi-climate use.
Cooling systemNot published for this configuration in available sources. Confirm against the operation & maintenance manual or dealer.Cat heavy-duty antifreeze/coolant (full-strength ethylene glycol) with SCA maintained on schedule. Cat ELC is the modern factory-recommended replacement fluid for this machine class.
Fuel tank946 L (250 US gal)Diesel fuel meeting Cat's engine fuel spec for the 3508. No. 1-D in cold climates, No. 2-D otherwise.
Torque converter and powershift transmissionNot published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer.Cat TDTO (TO-4). TDTO SAE 10 in cold climates up to TDTO SAE 30/50 in hot climates, per the ambient-temperature viscosity chart.
Differential (bevel gear set)Not published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer.Cat TDTO (TO-4), same climate-based grading as the transmission.
Final drives (left and right)Not published for this model/serial range in available sources; capacity is specified per side and can vary with planetary configuration. Confirm against the operation & maintenance manual or dealer.Cat TDTO (TO-4), same climate-based grading as the differential and transmission.
Hydraulic system (steering, brakes, hoist) and tankNot published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer.Cat HYDO preferred; Cat TDTO (TO-4) approved where the hydraulic and power-train circuits share one fluid class. Light grade (about SAE 10W) in cold climates, heavier grade in hot climates.
Grease (chassis pins and bushings)Spec only, no reservoir volume. Apply per lubrication point on the maintenance schedule.Cat multipurpose extreme-application grease, NLGI 2 (e.g. Cat Advanced 3Moly Grease or equivalent EP chassis grease).

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar 777B maintenance schedule

Service intervalTasks
Every 50 h
  • Check engine oil, coolant, and fuel level on the 3508 V8 before the shift starts; walk down the truck for leaks, loose fasteners, and tire damage.
  • Drain the fuel filter/water separator and check for water or sediment.
  • Test service brakes, parking brake, and the automatic retarder before moving the truck off the pad.
  • Inspect the 24.00x49 tires and rims for cuts, cracks, heat checking, and correct inflation.
  • Grease steering-cylinder, hoist-cylinder, and dump-body pivot pins.
  • Check transmission, differential/final-drive, and hydraulic-tank sight gauges for correct oil level.
Every 250 h
  • Change engine oil and filter on the 3508; pull an S.O.S sample first.
  • Sample transmission, differential/final-drive, and hydraulic oil for wear-metal and contamination trending.
  • Replace primary and secondary fuel filters on the mechanical injection system.
  • Check oil-cooled brake wear indicators on all four corners.
  • Inspect and clean the precleaner and check the air-cleaner restriction indicator.
  • Check alternator and starter mounting, wiring, and battery condition.
Every 500 h
  • Replace hydraulic-system filters and check hydraulic-tank oil level.
  • Change primary and secondary air-cleaner elements.
  • Inspect the torque-converter-drive 7-speed powershift for oil condition and leaks at seals and lines.
  • Check wheel-bearing and final-drive oil levels and pull a sample.
  • Inspect ROPS/FOPS cab mounts and the frame around the hoist-cylinder mounts for cracking.
  • Check dump-body hinge pins and hoist-cylinder pin retention for wear.
Every 1,000 h
  • Change transmission oil and filter.
  • Change differential and final-drive oil.
  • Change or thoroughly service the hydraulic-tank oil and breather.
  • Inspect the turbocharger for shaft play, oil leakage, and boost-line condition.
  • Check fan drive, belts, and engine mounts for wear.
  • Inspect oil-cooled brake discs and hoist-cylinder seals for wear or leakage.
Every 2,000 h
  • Check and adjust engine valve lash on the mechanically governed 3508.
  • Have the injection pump and injectors checked and calibrated on the jerk-pump fuel system.
  • Test coolant condition and change coolant if outside spec; inspect the water pump.
  • Inspect frame rails, hoist-cylinder mounts, and body-pivot bosses for fatigue cracking.
  • Renew final-drive/differential oil if not already changed at the 1000-hour interval.
  • Service the air-conditioning system and cab filters, if equipped.
Every 4,000 h
  • Trend S.O.S data on the torque converter and transmission clutch packs to plan a rebuild before failure.
  • Inspect oil-cooled brake packs for disc wear and glazing from retarder use on grade.
  • Inspect or replace the turbocharger based on wear trend and boost performance.
  • Retorque wheel-rim clamps and inspect steering-knuckle king pins for play.
  • Inspect the frame in detail for stress cracking at the hoist-cylinder and body-pivot mounts.
Every 12,000 h
  • Plan an engine inframe or top-end overhaul on the 3508 based on oil-consumption and S.O.S trends.
  • Rebuild the transmission and torque converter.
  • Rebuild the final drives and differential.
  • Rebuild or replace the hoist cylinders and dump-body pivot bushings.
  • Rebuild the oil-cooled multi-disc brake packs at all four corners.

Servicing the 777B beyond the schedule

Predictive Maintenance & Fluid Analysis

The 777B's 3508 has no engine ECM, so scheduled oil sampling is the main early-warning system, not a dashboard code. Pull S.O.S samples from engine, transmission, differential/final-drive, and hydraulic oil at every scheduled interval and trend wear metals, soot, and coolant contamination over time. Watch oil-cooled brake fluid condition closely on trucks running steep haul roads, since retarder use loads the brake oil hardest. Track fuel-filter restriction as an early flag for injection-pump wear on the mechanical fuel system.

Corrective & Common Repairs

Typical 777B repairs center on the mechanical injection pump and injectors: hard starting, rough idle, and power loss usually trace to worn pump timing or injector wear rather than an electronic fault. Turbocharger bearing wear shows up as boost loss and blue smoke. Oil-cooled brake discs glaze or wear faster on trucks working steep grades with heavy retarder use. Hoist-cylinder seal leaks, worn steering-knuckle king pins, and cracked harness insulation on the analog gauge cluster are common age-related fixes on these decades-old chassis.

Overhaul & Rebuild Points

High-hour 777Bs typically need an engine inframe or top-end overhaul on the 3508 once oil consumption and S.O.S trends turn, along with a transmission and torque-converter clutch-pack rebuild. Final drives and the differential wear through their planetary gearing over repeated duty cycles and need periodic rebuild. Frame cracking around the hoist-cylinder mounts and dump-body pivot bosses is the structural item to inspect closely on any high-hour unit before buying, since these trucks predate current fatigue-design standards.

Seasonal & Environment Servicing

Cold-start the 3508 with an ether starting aid and check coolant antifreeze concentration before winter, since the mechanical fuel system has no cold-start electronics to compensate. In dust-heavy quarry and aggregate pits, shorten air-cleaner service intervals and check the precleaner daily. In hot climates or steep haul-road work, keep the radiator core and hydraulic/brake-oil coolers clear of debris, since brake oil temperature climbs fast under sustained retarder use on grade.

777B common service parts

Part numberPart
1R-0755Filter As-FuelCheck fitment →
5D-5957Seal-O-RingCheck fitment →
255-2282Switch As-PressureCheck fitment →
6N-1127Shield-Oil FilterCheck fitment →
275-2604Filter As-Engine OilCheck fitment →

Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.

777B fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
Coolant Temperature (Red Action Lamp)Engine coolant temperature above the normal operating range; gauge needle enters the red band and the red action lamp plus buzzer activate on the dash monitoring panel.Low coolant level, blocked or fouled radiator core, worn fan drive belt, failed fan clutch, or a thermostat stuck closed.Idle in a safe area, shut down once cooled, check coolant level and radiator core, inspect fan drive and belt, verify thermostat opens.
Engine Oil Pressure (Red Action Lamp)Engine oil pressure has dropped below the safe minimum on the gauge; red action lamp and alarm activate.Low oil level, plugged oil filter, worn oil pump, or a failing pressure sender.Stop the engine immediately, check oil level, inspect for external leaks, replace the filter, and verify the sender before restarting.
Torque Converter Oil Temperature (High)Torque converter output oil temperature climbs into the gauge's warning band.Low transmission/converter oil level, plugged oil cooler, prolonged converter stall under heavy load, or a stuck cooler bypass valve.Reduce load or shift down to unstall the converter, check oil level and cooler airflow, inspect the cooler core for fouling.
Hydraulic Oil Temperature (High)Steering and brake hydraulic oil temperature exceeds the normal range on the gauge.Low hydraulic oil level, clogged hydraulic oil cooler, a relief valve stuck open, or sustained high-load operation in hot ambient conditions.Reduce hydraulic demand, check oil level and cooler for debris, inspect relief valve setting.
Brake System Pressure (Low)Brake charging pressure falls below the safe minimum; lamp warns before braking capacity is reduced or the park brake auto-applies.Leak in the brake charging circuit, failed charging pump, or a stuck unloader/relief valve.Stop in a safe location, do not move the truck below minimum pressure, check lines and fittings for leaks, verify charging pump output.
Charging System (Amber Lamp)Alternator output voltage is below normal; batteries are not being charged.Worn or broken alternator belt, failed alternator, or a loose or corroded battery connection.Check belt tension and condition, inspect wiring and battery terminals, test alternator output.
Parking Brake (Amber Lamp)Parking brake is applied or not fully released while the transmission is in gear.Park brake switch left engaged, low brake release pressure, or a faulty park brake solenoid or switch.Confirm park brake switch position, check brake release pressure, inspect the solenoid and wiring before moving the truck.

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

777B attachments & work tools

Dump body configurations

Rigid trucks in the 777 family are offered with a dual-slope (V-floor) body for better material retention on steep haul grades, and a flat-floor (X-body) design suited to metering material, for example when feeding a crusher. Exact body fitted to a given 777B depends on the original order.

Body wear protection

High-impact steel wear liners are standard-class protection for Cat rigid-truck bodies of this size, with an optional rubber liner for high-wear, high-impact zones. Rubber liners cut impact loading and noise during loading versus bare steel.

Rock ejector / tailgate clearing

A rock ejector plate is offered for 777-family bodies to clear carryback material from the tailgate area during dumping, reducing spillage and lost cycle time from stuck material.

Body extensions and reinforcement

Tail extensions, sideboards, and external reinforcement plates are offered for 777-class bodies to help hold rated payload and limit spillage when hauling light, high-volume material such as coal or overburden.

Tires

Standard fitment on the 777B is a 24.00-49 48PR tire. No alternate factory tire size is documented specifically for the 777B; tire choice affects rated payload and top speed, so confirm current options with a dealer.

Braking and traction electronics

Automatic Retarder Control (ARC) and a Traction Control System (TCS) are documented as optional on Cat off-highway trucks built on the 3500-series engine family, which covers the 777B's 3508. Combined through an Integrated Brake Controller, they manage retarder engine speed and wheel-slip electronically instead of relying on the operator alone.

Monitoring system

Vital Information Management System (VIMS) is documented as available factory equipment on Cat off-highway trucks of this generation, logging machine health and payload data to a cab display. Availability by specific 777B serial range/production year is not confirmed; verify with a dealer.

Specialty chassis builds

The 776/777 platform historically split into a 776 tractor (prime mover) and a 777 truck (fixed dump body), both sharing the same 3508-powered driveline per Cat's own service documentation. Bare-chassis specialty conversions such as water truck, tow tractor, or fuel/lube truck are a known configuration path for trucks in this size class, carrying a higher-rated ROPS cab; whether a specific 777B unit left the factory as a bare chassis needs confirming per serial number.

Cab and guarding

The 777B carries a ROPS-certified operator cab as standard equipment. FOPS window screens and added structure guarding are typical options for this truck class in rock-face or close-quarters duty, though not separately confirmed as a 777B order-guide line item.

Body-to-frame mounting

The dump body pins to the frame at rear hinge points and is raised by hydraulic hoist cylinder(s) rather than any quick-coupler system. This truck class has no excavator- or loader-style attachment coupler; the body itself is the only major mounted work tool.

All 777B assemblies by section

Every catalogued assembly group for the Caterpillar 777B. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
108-1581 Aftercooler Gp-Treated Water
10***19Sleeve-Exhaust Manifold2
10***81Aftercooler Group-Treated Water1
11***71Manifold-Exhaust; (Rear, Rh)1
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291-5612 Bracket Gp-Support
12***41Shield As-Manifold1
13***52Strap As1
13***53Shield As-Manifold; (Rear, Rh)1
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291-5598 Conversion Gp-Air Inlet & Exh
12***36Gasket; (Turbocharger)2
12***14Coupling-Exhaust2
29***98Conversion Group-Air Inlet & Exh1
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123-6921 Lines Gp-Air
12***21Lines Group-Air; -Aftercooler1
23***58Clamp As-Compressor; (V-Band)1
25***89Housing-Turbine1
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291-2852 Lines Gp-Air
13***50Plate As1
17***02Sensor Group-Position; -Accelerator Control1
1M***37Spring1
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121-5731 Manifold Gp-Exhaust
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case1
12***31Manifold Group-Exhaust1
1A***29Bolt (1-1/8") Tube Assembly To Transfer Drive Case5
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237-0598 Shield As-Heat
00***81Tee-Union; (Flared 37-Deg)1
03***72Elbow; (Flared 90 Degree)1
03***82Union-Flared1
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133-5951 Shield Gp-Manifold
10***37Grommet8
13***51Shield Group-Manifold1
14***45Washer-Retaining4
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301-6871 Turbocharger Gp
23***82Plug1
24***07Seal-O-Ring1
24***08Seal-O-Ring1
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280-3550 Turbocharger Gp
10***37Grommet8
14***45Washer-Retaining4
15***48Clamp4
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Basic Engine
113-8193 Air Compressor Gp
0S***87Bolt-Bracket Assembly To Timing Gear3
11***93Air Compressor Group1
12***22Gasket1
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160-9845 Air Compressor Gp
0L***52Capscrew (3/8 - 16 Nc X 3 1/4 Gd8, Hex)6
0S***17Bolt --Use Open Hole In Compressor Body8
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)6
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101-0833 Balancer Gp -Front
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold4
10***33Balancer Group; -Front1
10***65Plate-Thrust1
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247-8341 Base Gp-Valve Cover -Rocker Arm
11***38Spacer; (17.5x30.94x98-mm)1
11***39Spacer; (17.5x30.94x98-mm)1
12***39Washer-Spring1
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106-4582 Camshaft Gp
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case2
10***82Camshaft Group1
12***04Camshaft As; (Lh)1
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119-6288 Cover Gp-Cylinder Block -Central Structure
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter4
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly56
11***88Cover Group-Cylinder Block; -Central Structure1
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186-4176 Cover Gp-Flywheel Housing
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***824
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly39
0T***55Bolt; (3/8-16x4.25-In)(Location S)1
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119-6350 Cover Gp-Front Housing
03***42Seal-O-Ring; (11.89mm Id)1
10***85Cover As1
11***50Cover Group-Front Housing1
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101-0831 Cover Gp-Valve Mechanism
10***31Cover Group-Valve Mechanism1
10***97Cover1
1A***79Capscrew (5/16 - 18 Nc X 1 1/2 Gd5, Hex)4
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241-0222 Crankshaft Gp
12***45Bolt As; (5/8-18x4.25-In)(Counterweight)18
14***31Bearing As-Main; (Standard)5
14***32Bearing-Main; (0.63-mm Us Id)0
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101-1171 Cylinder Block As
10***71Cylinder Block As1
21***26Liner-Cylinder Block8
22***96Cap-Crankshaft Bearing5
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237-7957 Cylinder Block Gp
0S***95Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard2
10***71Cylinder Block As1
10***98Bearing-Camshaft10
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350-5217 Cylinder Block Gp
13***07Insert-Valve Seat; (Standard)(Intake)2
13***08Insert-Valve Seat; (Standard)(Exhaust)2
14***81Insert-Valve Seat; (0.51-mm Os Od)(Intake)0
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242-5328 Cylinder Head As
11***91Gasket-Cylinder Head1
13***20Fastener Group-Cylinder Head6
13***21Fastener Group-Cylinder Head2
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154-1612 Cylinder Head As
11***91Gasket-Cylinder Head1
13***20Fastener Group-Cylinder Head6
13***21Fastener Group-Cylinder Head2
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350-4386 Cylinder Head Gp
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold4
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly6
10***66Gear-Accessory Drive; (55-Teeth)1
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201-4257 Cylinder Head Gp
19***88Damper As1
20***57Cylinder Head Group1
2M***49Washer-Retainer To Fan Bracket Assembly10
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317-2441 Cylinder Head Gp
10***21Seal; (Dirt)1
10***22Seal-Lip Type1
13***98Bearing-Sleeve1
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101-0830 Cylinder Head Gp
10***30Cylinder Head Group1
13***06Guide-Valve; (Standard)(Intake)2
14***82Guide-Valve; (0.508mm Os Od)(Exhaust)0
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317-2440 Cylinder Head Gp
10***24Seal As; (Lip Type)1
13***98Bearing-Sleeve1
13***99Bearing-Sleeve1
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8n-7182 Damper Gp
5P***39Washer-Hard; (28x42x4-mm Thk)12
8N***96Gear (151 Teeth)1
8N***82Damper Group; Damper Group1
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7e-6140 Damper Gp
0T***55Bolt; (3/8-16x4.25-In)(Location S)1
10***79Adapter As1
10***76Shaft As-Pump Drive1
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107-7361 Drive Gp-Accessory -Upper, Rh
10***61Drive Group-Accessory; -Upper, Rh-Alternator1
2K***98Seal-O-Ring1
2S***23Cover As; (Governor)1
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7n-3978 Drive Gp-Accessory
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)5
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly2
0T***55Bolt; (3/8-16x4.25-In)(Location S)1
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115-0597 Drive Gp-Auxiliary
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case1
11***97Drive Group-Auxiliary; -Water Pump-High Altitude Application1
20***84Guard; (Alternator)1
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9y-7669 Flywheel Gp
0S***95Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard1
10***67Adapter1
10***98Housing As-Flywheel1
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8n-7174 Gear Gp-Front -Standard Rotation
0S***87Bolt-Bracket Assembly To Timing Gear4
10***34Housing-Accessory Drive1
1B***18Washer; (25/64 X 5/8 X .064in Thk)6
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101-1361 Gear Gp-Rear
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case4
10***61Gear Group-Rear1
15***26Bracket As2
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4n-9680 Governor Gp-Air Compressor
03***69Elbow-Flared; (1/2-14 Nptf)5
06***17Elbow-Flared1
0T***73Bolt (3/8) (63.5mm Long) (On Cab Of Cover Assem.)1
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4p-3747 Guard Gp-Belt -Alternator
05***65Sleeve1
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting4
14***16Belt-Serpentine; (Alternator)1
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106-7600 Housing Gp-Flywheel
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)4
10***00Housing Group-Flywheel1
14***16Belt-Serpentine; (Alternator)1
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4p-5426 Housing Gp-Front -Accessory Drive
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting10
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter2
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***827
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7e-6872 Lifting Gp-Engine
0T***02Bolt; (3/8-16x0.625-In)(Shield To Head)1
10***30Bearing-Connecting Rod; (Standard)1
10***31Bearing-Connecting Rod; (0.63-mm Us Id)0
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119-6321 Lines Gp-Air Compressor
11***21Lines Group-Air Compressor1
22***06Pulley-Crankshaft; (6-Groove)1
4W***35Kit-Bushing; (Crankshaft Pulley)1
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7e-4836 Mounting Gp-Alternator
1D***66Bolt Bracket Assembly To Yoke20
5P***45Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate)20
5P***46Washer-Hard; (15.5x29x3-mm Thk)16
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123-7000 Pan Gp-Oil -Engine
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case2
0S***15Bolt 19 mm (.75 In.) Long Return Air Console To Enclosed Rops1
10***77Retainer-Spring1
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281-6139 Piston & Rod Gp
03***31Seal-O-Ring2
10***99Cover As2
18***07Clamp-Hose1
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122-3219 Pulley Gp-Crankshaft
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold2
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter3
11***57Bracket1
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7w-3813 Seal Gp-Crankshaft
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting4
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***824
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly4
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7n-1863 Trunnion Gp-Engine
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly1
0S***19Bolt,Machine Gear Retaining Part Of Kit P/N 1w***461
10***29Tube1
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224-9869 Valve Mechanism Gp
06***56Seal-O-Ring4
0L***43Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender4
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting3
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Cooling System
2w-6571 Cooler Gp-Engine Oil
00***89Valve As-Drain2
03***67Connector-Flared -- Adapter To Hose As.1
03***68Elbow (For Use With Shallow Pan)1
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117-0065 Lines Gp-Water -Aftercooler
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter2
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly12
11***65Lines Group-Water; -Aftercooler1
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4w-6169 Lines Gp-Water -Lower
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly4
12***00Bearing-Sleeve1
21***79Shaft; (14-Teeth)1
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7e-9218 Lines Gp-Water -Upper
14***62Seal-O-Ring1
21***76Pump Group-Water1
22***53Kit-Rebuild; (Water Pump)0
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7w-0486 Lines Gp-Water -Bypass
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)2
16***74Ring As1
16***76Seal Group-Water Pump; (Face Type)1
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7e-5327 Connection Gp-Water -Outlet
11***74Valve As-Vent Line1
12***32Housing As-Regulator1
24***13Regulator-Water Temperature; (92-Deg C)(Water, Coolant Temperature)4
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319-8080 Conversion Gp-Cooling System
0L***43Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender1
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly6
0S***08Bolt-Support To Starting Engine Timing Gear Housing2
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200-5975 Core Gp-Oil Cooler -Front, Rear Brake
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly24
0S***18Bolt; (5/16-18x1-In)(Hydraulic Pump)30
12***56Gasket2
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4w-5056 Core Gp-Oil Cooler -Transmission
00***89Valve As-Drain2
03***67Connector-Flared -- Adapter To Hose As.1
03***68Elbow (For Use With Shallow Pan)1
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4w-1510 Housing & Regulator Gp
0S***71Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting4
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter2
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly9
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155-0542 Lines Gp-Turbocharger Water
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case2
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***822
0S***94Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly8
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1w-0410 Pump Gp-Auxiliary Water
15***25Valve-Fluid Sampling2
15***70Cap-Dust; (Engine Coolant)2
1W***10Pump Group-Auxiliary; -Aftercooler1
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291-4313 Pump Gp-Auxiliary Water -Fresh Water
10***58Seal; (Aftercooler)2
11***59Core As-Aftercooler1
29***13Pump Group-Auxiliary Water; -Fresh Water1
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2w-9726 Pump Gp-Water
29***35Plate2
2W***26Pump Group-Water; -Engine Coolant1
6V***88Nut-Full (1/2-13 Thd); (1/2-13-Thd)(Full)4
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212-8176 Pump Gp-Water
21***76Pump Group-Water1
29***52Lines Group-Air1
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127-4439 Shield Gp-Water Manifold
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case6
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)4
0S***91Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***8218
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163-2596 Valve Gp-Coolant Sampling
10***49U-Bolt4
16***96Valve Group-Coolant Sampling1
29***58Tube As1
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Electrical And Starting System
1w-6363 Starting Motor Gp-Electric
0T***19Bolt Hose Assembly At4
1P***04Seal - Rectangular (45mm Dia)1
1W***63Starting Motor Group-Electric1
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6v-0889 Starting Motor Gp-Electric
1P***20Spring (Outer)1
1S***43Spring (Inner)1
2K***94Pin-Spring; (7.94x76.2-mm)1
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107-9513 Control & Mtg Gp-Engine Elek
10***13Control & Mtg Group-Engine Elek1
26***47Adapter1
26***48Sensor Group-Exhaust Temperature1
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176-7503 Control Gp-Engine Electronic
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
17***03Control Group-Engine Electronic; -Rear Ecm-Front Ecm1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)3
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132-8900 Control Gp-Engine Electronic
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
13***00Control Group-Engine Electronic; -Rear Ecm-Front Ecm1
18***35Pin-Connector; (16-Ga To 18-Ga)3
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319-8079 Conversion Gp-Electrical
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
19***26Harness As-Sensor; (16-18 Ga Wire)(Engine Oil Temperature)3
31***79Conversion Group-Electrical1
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118-2066 Sensor & Mounting Gp
11***66Sensor & Mounting Group; -Turbocharger Inlet1
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
18***40Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga)3
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163-7882 Sensor Gp-Exhaust Temperature
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
14***36Pin-Connector; (14-Ga To 18-Ga)2
16***82Sensor Group-Exhaust Temperature1
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176-1602 Sensor Gp-Position
11***66Seal-O-Ring1
13***07Washer; (21.1x28.1x0.9-mm Thk)1
15***60Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness)1
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161-9926 Sensor Gp-Pressure
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
16***26Sensor Group-Pressure; -Atmospheric Air, Turbo Inlet1
18***35Pin-Connector; (16-Ga To 18-Ga)3
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194-6722 Sensor Gp-Pressure
0S***09Bolt (3/4") Filler Tube Assembly To Transfer Drive Case3
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter2
11***54Nozzle As-Ether2
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194-6725 Sensor Gp-Pressure
03***21Shim Lever Housing1
03***23Bolt; (1/4-28x1-In)13
04***65Screw 19.05 mm(.750 In.) Long4
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194-6724 Sensor Gp-Pressure
12***47Spacer; (17x30x20-mm Thk)6
19***24Sensor Group-Pressure; -Air Inlet Manifold1
1S***51Terminal-Cable; (00-Ga, 1/2-In Screw)2
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273-5041 Sensor Gp-Speed
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
27***41Sensor Group-Speed; -Engine Timing1
9X***01Pin-Connector; (16-Ga To 18-Ga)(Throttle Position Sensor)2
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189-5746 Sensor Gp-Speed
10***02Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness)1
18***35Pin-Connector; (16-Ga To 18-Ga)2
18***46Sensor Group-Speed; -Low Output-Engine Timing-Transmission1
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102-2240 Sensor Gp-Temperature
03***41Elbow; (7/16-20 Str Thd)1
09***52Bar1
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold3
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135-7826 Starting Aid Gp-Ether
13***26Starting Aid Group-Ether1
29***11Lines Group-Hydraulic Oil Cooler1
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171-8709 Switch Gp-Flow -Coolant
17***09Switch Group-Flow; -Coolant1
1P***82Flange-Half4
4J***27Seal-O-Ring -Pipe As. To Hydraulic Tank2
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172-8660 Switch Gp-Liquid Level -Low Oil
17***60Switch Group-Liquid Level; -Rear Engine Oil-Ster, Hydraulic Fan Oil-Engine On-Steering Oil, Engine Off-Auxiliary Coolant-Front Engine Oil-Brake Oil, Hoist-Engine Coolant-Tc Oil-Low, Cold1
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195-3817 Wiring Gp-Engine
Engine Arrangement
304-6929 Conversion Ar-Engine -Repower
29***98Conversion Group-Air Inlet & Exh1
29***00Conversion Group-Power Train1
29***01Installation Group-Engine1
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295-1754 Engine Ar
10***14Fumes Disposal Group1
10***80Pump Group-Fuel Injection8
10***30Cylinder Head Group8
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291-5601 Installation Gp-Engine
29***01Installation Group-Engine1
29***12Bracket Group-Support1
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Fuel System
112-9775 Control Gp-Governor
11***75Control Group-Governor; -Accelerator1
18***23Pump As-Fuel Priming1
7X***01Bolt-Plt; (1/4unc X 1 1/4)1
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6i-4470 Filter Gp-Fuel
1H***96Packing,Preformed Cartridge Part Of Kit P/N 4j***801
1N***36Coupling-Drive1
31***70Pump Group-Fuel Transfer; -1-Section Gear1
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117-0074 Lines Gp-Fuel Injection
11***74Lines Group-Fuel Injection1
25***91Kit-Seal1
25***92Kit-Repair; (Gear, Shaft)1
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156-9752 Manifold Gp-Fuel -Rh
15***52Manifold Group-Fuel; -Rh-Lh1
17***03Control Group-Engine Electronic; -Rear Ecm-Front Ecm1
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156-9751 Manifold Gp-Fuel -Lh
11***60Bracket1
11***87Elbow2
13***00Control Group-Engine Electronic; -Rear Ecm-Front Ecm1
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100-8780 Pump Gp-Fuel Injection
10***80Pump Group-Fuel Injection1
10***87Bolt; (M5x0.8x12-mm)4
11***11Cover1
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165-9154 Pump Gp-Fuel Priming
12***74Screw-Pan Head; (8-32x9.52-mm)1
13***26Washer; (4.52x8.28x0.76-mm Thk)1
16***54Pump Group-Fuel Priming; -Manual1
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313-7770 Pump Gp-Fuel Transfer
10***03Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge)1
10***04Kit-Receptacle; (4-Pin)(Start Switch)1
11***52Harness As-Sensor; (Turbocharger)1
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8n-6151 Pump Gp-Fuel Transfer
10***08Kit; (Connecting Plug) (3 Pin) (Includes Plug As And Wedge)1
11***45Plug As-Connector; (40-Pin)1
11***75Control Group-Governor; -Accelerator1
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Hydraulic System
291-5611 Lines Gp-Hydraulic Oil Cooler
29***11Lines Group-Hydraulic Oil Cooler1
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Lubrication System
2w-0177 Filter Gp-Engine Oil
0S***85Bolt; 12.7 mm (1/2") Diameter X 38.1 mm (1 1/2") Length Generator To Engine6
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)9
11***49Gasket1
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4w-6170 Lines Gp-Engine Oil
05***79Washer; (13.5x44.45x10-mm Thk)1
0S***84Cap Screw (2 1/4" Long)1
0S***87Bolt-Bracket Assembly To Timing Gear4
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101-0838 Breather Gp -Crankcase
03***36Tee-Flared1
0L***70Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case2
0S***88Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter8
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1n-4764 Filler Gp-Engine Oil
1N***64Filler Group-Oil1
29***87Seal-O-Ring1
4S***82Bolt 7.25 In. (18.42 cm) Long3
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100-6014 Fumes Disposal Gp
03***74Bolt; (3/8-16x3.375-In)2
0L***51Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold3
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)2
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109-8081 Lines Gp-Turbocharger Oil
10***81Lines Group-Turbocharger Oil1
11***94Cover1
1A***29Bolt (1-1/8") Tube Assembly To Transfer Drive Case4
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7w-0053 Pump Gp-Engine Oil -2-Section Gear
0S***90Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As)1
10***32Seal-O-Ring2
12***42Core As-Oil Cooler; (Engine)1
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7n-8715 Pump Gp-Engine Oil -2-Section Gear
12***30Tube As1
13***55Tube As1
15***29Hose1
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1n-3240 Pump Gp-Scavenge
1N***40Pump Group-Scavenge; -Engine Oil1
6V***49Seal-O-Ring (Id=11.89mm); (11.89-mm Id)1
9S***91Plug,Machine Thread Fuel Injection Pump1
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8n-9164 Pump Gp-Scavenge -1-Section Gear
8N***64Pump Group-Scavenge; -1-Section Gear-Engine Oil1
8T***64Plug-Pipe; (1/8-27-Thd)(Cylinder Head)2
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Power Train
291-5600 Conversion Gp-Power Train
128-4953 Lines Gp-Transmission Oil
2p-2859 Valve Gp-Relief
2P***59Valve Group-Cooler Inlet; -Transmission Oil Cooler Inlet1
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777B serial number reference

The PIN plate is a riveted metal tag on the truck frame, usually found near the cab/operator station on the frame rail; the PIN is also stamped directly into the frame steel as a tamper check, so the plate and the stamped number should match. Read the first 3 characters as the model/plant prefix and the following 5 digits as the build sequence number. Pre-2000 machines like the 777B use this 8-character prefix-plus-sequence format rather than the newer 17-character PIN used on later Cat iron.

PrefixIdentifies
4YC777B off-highway truck (full production run)

Frequently asked questions

What engine powers the Caterpillar 777B?

A Cat 3508 V8 diesel, mechanically governed with no engine ECM. It is rated 686 kW (920 hp) gross and 649 kW (870 hp) net, with 34.5 L displacement.

What is the operating weight of the Caterpillar 777B?

Rated payload is 86,183 kg (190,000 lb). Empty operating weight varies by source and body configuration, generally in the 55-60 t (122,000-132,000 lb) range; loaded gross weight depends on the dump body fitted.

What replaced the Caterpillar 777B?

The 777C succeeded it in the mid-1990s, adding electronic engine and transmission control. Caterpillar's 777 line continued through the 777D and into the current 777G.

What 777B owners discuss

What engine problems come up most with the 777B's Cat 3508, and how do they show up?
The 777B runs the mechanically-governed Cat 3508, a V-8, four-stroke diesel with 170 mm (6.7 in) bore and 190 mm (7.5 in) stroke. This is distinct from the later electronically-governed 3508B (EUI) used on newer trucks in the lineup. On the mechanical-governor version, injector failure is the main chronic wear item techs report after years running these engines. When one injector goes, it often signals the cylinder pack (liner, piston, injector) needs attention, not just an injector swap. At high hours, turbo seal and bearing wear is the other common complaint. Oil migrates past aging seals into the intake and shows up as blue smoke or rising oil consumption under load, worse once shaft play develops. Check compression and oil-analysis trends to confirm which issue is at play before committing to teardown.
What's the reputation of the 777B's brake and hydraulic retarding system?
The 777B uses Cat's oil-cooled, multiple-disc brake design shared across the 777 line. Rear wheels run wet, oil-cooled discs as standard, with wet or dry front discs depending on configuration. One two-piston hydraulic circuit combines service, secondary, parking, and retarding functions. The secondary piston is spring-applied and holds the brakes on if system pressure drops, so a low hydraulic pressure warning is treated as a stop-and-inspect event, not a nuisance light. Discs run fully enclosed and bathed in oil, so day-to-day adjustment is minimal, but oil condition and cooling-circuit flow matter more than pad wear alone. Have your dealer verify brake pack condition and hydraulic pressures before returning a truck to service after any low-pressure warning.
What undercarriage or frame wear patterns should owners watch for on the 777B?
Being rigid-frame, not articulated, wear on the 777B centers on the chassis and rear axle linkage rather than track components. Owners and techs flag the A-frame and dog-bone bearings and pins on the rear axle assembly as a recurring wear point worth close inspection on any high-hour truck, along with the rear suspension bushings. Frame cracking, especially around the A-frame mounts and rear axle housing attachment points, shows up on trucks that have seen hard or overloaded duty cycles. Dump body condition is used as a rough indicator of how hard a given truck has been worked and how well it has been maintained.
Are there common electrical or sensor issues on the 777B?
Because the 777B's 3508 runs a mechanical governor and mechanical fuel system rather than the electronic unit injection used on later trucks in the lineup, it carries far less engine-control electronics. It does not throw the ECM or injection fault codes that show up on EUI-equipped machines. Electrical complaints on this generation of Cat truck tend to be basic: chafed or corroded harness connectors around the engine and transmission, intermittent gauge or sender readings, and connector corrosion that a simple wiggle-test on the harness usually reveals. A short-to-ground or an open signal wire is the usual root cause once a fault is traced. Cleaning and resecuring connections resolves a large share of complaints before any component needs replacing.
What should a buyer check before purchasing a used 777B?
Buyers and techs point to a short, consistent checklist. Inspect the A-frame and dog-bone bearings and pins on the rear axle for play. Check the chassis for cracks, particularly around frame mounts and stress points. Measure brake pack height to gauge remaining wear life. Use dump body condition as a general tell for how the truck was loaded and maintained. Pull oil-analysis history where available to check engine and final-drive wear trends, and confirm actual hours against component service records rather than trusting the gauge alone. Well-maintained examples are regarded as solid, durable trucks, but duty cycle varies a lot between two trucks of the same age. Have your dealer verify frame and brake-pack condition with a proper inspection before finalizing any purchase.
How does the 777B compare in overall durability and longevity reputation?
The 777B has a reputation among long-time operators as a straightforward, durable truck for its era. Its simpler mechanically-governed engine and lighter electronics load compared with later 777-series trucks is seen by some owners as an advantage for field serviceability. Examples with decades of service are still bought, sold, and put back to work in mining and quarry applications, which owners point to as evidence the platform holds up when properly maintained. As with any high-hour machine of this age, condition depends far more on duty cycle and maintenance history than on the model itself.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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