Caterpillar 777B
Maintenance schedule, common problems & OEM parts breakdown
The Caterpillar 777B is a rigid-frame, rear-dump off-highway haul truck built for quarry and open-pit mining work, sized in the roughly 77-ton (86,183 kg / 190,000 lb) payload class. Caterpillar built it from 1985 to 1994 as the direct update to the original 777 (1974-1985), replacing it with a strengthened frame, revised suspension, and updated braking. Power comes from a mechanically governed Cat 3508 V8 diesel rated 686 kW (920 hp) gross and 649 kW (870 hp) net, driving through a torque-converter-drive 7-speed powershift transmission. The chassis and 3508 powertrain are shared with the 776B tractor of the same era. Caterpillar offered the 777B with standard quarry and coal dump bodies, and as a bare chassis for custom carrier bodies.
Where the 777B differs most from its 777C successor is control architecture: the 777B runs a fully mechanical fuel system and analog gauges, with no engine ECM and no true diagnostic fault codes, while the 777C moved to electronic engine and transmission management for tighter fuel control and onboard diagnostics. That mechanical simplicity is a big reason the 777B still holds value in the used and parts market today: fewer sensors and control modules to fail, straightforward field repair, and strong parts commonality with the 776B tractor of the same generation. It sits below the 785-class trucks and above the 776/769 range in Caterpillar's off-highway lineup, and surviving units still work quarry and aggregate sites where uptime and simple maintenance matter more than the latest emissions or telematics tier.
Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.
Caterpillar 777B specifications
Engine
| Engine model | Cat 3508, V-8, four-stroke-cycle diesel, turbocharged and aftercooled |
| Gross power | 686 kW (920 hp) |
| Net power | 649 kW (870 hp) |
| Displacement | 34.5 L (2,105 cu in) |
| Bore x stroke | 170 mm x 190 mm (6.7 in x 7.5 in) |
| Emissions tier | Built before EPA Tier / EU Stage emissions rules applied to this class; rated under Caterpillar's pre-emissions standard for its production era (circa 1985 to mid-1990s, prior to the 777C/D update) |
Weights
| Empty (operating) weight | approx. 60,055 kg (132,400 lb) |
| Gross (loaded) weight | approx. 146,966 kg (324,000 lb) |
| Rated payload | 86,183 kg (190,000 lb) |
| Weight distribution, empty | 47% front / 53% rear |
| Weight distribution, loaded | 33% front / 67% rear |
Dimensions
| Overall length | 9.78-9.81 m (32.1-32.2 ft) |
| Overall width | 5.46-5.49 m (17.9-18.0 ft); figure varies slightly by source and tire spec |
| Overall height | 4.90-4.91 m (16.1 ft) |
| Wheelbase | 4.57 m (15.0 ft) |
| Body raised (dump) height | 9.30-9.33 m (30.5-30.6 ft) |
| Outside turning radius | 24.5 m (80.4 ft) |
| Standard tire size | 24.00-49, 48PR |
Performance
| Maximum travel speed | 60 km/h (37.3 mph) with 7-speed electronically controlled powershift transmission |
| Struck body capacity | 36.4-36.5 m3 (47.6-47.7 cu yd) |
| Heaped body capacity | 51.3 m3 (67.1 cu yd) |
| Reverse speed / gradeability | Not published in the spec sheets reviewed for this series; verify with a dealer or the factory spec sheet |
Service capacities (summary)
| Fuel tank | 946 L (250 gal) |
| Hydraulic, cooling, and engine oil capacities | Not published in the spec sheets and databases reviewed for this series; verify with a dealer or the applicable service manual |
Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.
777B fluids & capacities
| System | Capacity | Recommended fluid |
|---|---|---|
| Engine crankcase (Cat 3508 diesel, with filter) | Not published for this chassis application in available sources. Confirm exact refill quantity against the operation & maintenance manual or dealer. | Cat DEO (Diesel Engine Oil). SAE 30 for cold climates, SAE 40 for hot climates, Cat DEO 15W-40 for general multi-climate use. |
| Cooling system | Not published for this configuration in available sources. Confirm against the operation & maintenance manual or dealer. | Cat heavy-duty antifreeze/coolant (full-strength ethylene glycol) with SCA maintained on schedule. Cat ELC is the modern factory-recommended replacement fluid for this machine class. |
| Fuel tank | 946 L (250 US gal) | Diesel fuel meeting Cat's engine fuel spec for the 3508. No. 1-D in cold climates, No. 2-D otherwise. |
| Torque converter and powershift transmission | Not published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer. | Cat TDTO (TO-4). TDTO SAE 10 in cold climates up to TDTO SAE 30/50 in hot climates, per the ambient-temperature viscosity chart. |
| Differential (bevel gear set) | Not published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer. | Cat TDTO (TO-4), same climate-based grading as the transmission. |
| Final drives (left and right) | Not published for this model/serial range in available sources; capacity is specified per side and can vary with planetary configuration. Confirm against the operation & maintenance manual or dealer. | Cat TDTO (TO-4), same climate-based grading as the differential and transmission. |
| Hydraulic system (steering, brakes, hoist) and tank | Not published for this model/serial range in available sources. Confirm against the operation & maintenance manual or dealer. | Cat HYDO preferred; Cat TDTO (TO-4) approved where the hydraulic and power-train circuits share one fluid class. Light grade (about SAE 10W) in cold climates, heavier grade in hot climates. |
| Grease (chassis pins and bushings) | Spec only, no reservoir volume. Apply per lubrication point on the maintenance schedule. | Cat multipurpose extreme-application grease, NLGI 2 (e.g. Cat Advanced 3Moly Grease or equivalent EP chassis grease). |
Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.
Caterpillar 777B maintenance schedule
| Service interval | Tasks |
|---|---|
| Every 50 h |
|
| Every 250 h |
|
| Every 500 h |
|
| Every 1,000 h |
|
| Every 2,000 h |
|
| Every 4,000 h |
|
| Every 12,000 h |
|
Servicing the 777B beyond the schedule
Predictive Maintenance & Fluid Analysis
The 777B's 3508 has no engine ECM, so scheduled oil sampling is the main early-warning system, not a dashboard code. Pull S.O.S samples from engine, transmission, differential/final-drive, and hydraulic oil at every scheduled interval and trend wear metals, soot, and coolant contamination over time. Watch oil-cooled brake fluid condition closely on trucks running steep haul roads, since retarder use loads the brake oil hardest. Track fuel-filter restriction as an early flag for injection-pump wear on the mechanical fuel system.
Corrective & Common Repairs
Typical 777B repairs center on the mechanical injection pump and injectors: hard starting, rough idle, and power loss usually trace to worn pump timing or injector wear rather than an electronic fault. Turbocharger bearing wear shows up as boost loss and blue smoke. Oil-cooled brake discs glaze or wear faster on trucks working steep grades with heavy retarder use. Hoist-cylinder seal leaks, worn steering-knuckle king pins, and cracked harness insulation on the analog gauge cluster are common age-related fixes on these decades-old chassis.
Overhaul & Rebuild Points
High-hour 777Bs typically need an engine inframe or top-end overhaul on the 3508 once oil consumption and S.O.S trends turn, along with a transmission and torque-converter clutch-pack rebuild. Final drives and the differential wear through their planetary gearing over repeated duty cycles and need periodic rebuild. Frame cracking around the hoist-cylinder mounts and dump-body pivot bosses is the structural item to inspect closely on any high-hour unit before buying, since these trucks predate current fatigue-design standards.
Seasonal & Environment Servicing
Cold-start the 3508 with an ether starting aid and check coolant antifreeze concentration before winter, since the mechanical fuel system has no cold-start electronics to compensate. In dust-heavy quarry and aggregate pits, shorten air-cleaner service intervals and check the precleaner daily. In hot climates or steep haul-road work, keep the radiator core and hydraulic/brake-oil coolers clear of debris, since brake oil temperature climbs fast under sustained retarder use on grade.
777B common service parts
| Part number | Part | Notes | |
|---|---|---|---|
| 1R-0755 | Filter As-Fuel | Fuel system service | Check fitment → |
| 5D-5957 | Seal-O-Ring | Fuel system service | Check fitment → |
| 255-2282 | Switch As-Pressure | Fuel system service | Check fitment → |
| 6N-1127 | Shield-Oil Filter | Lubrication service | Check fitment → |
| 275-2604 | Filter As-Engine Oil | Lubrication service | Check fitment → |
Always confirm against your machine's serial number — cross-check any part in Heavy Parts AI before ordering.
777B fault codes & troubleshooting
| Code | Meaning | Likely cause | What to do |
|---|---|---|---|
| Coolant Temperature (Red Action Lamp) | Engine coolant temperature above the normal operating range; gauge needle enters the red band and the red action lamp plus buzzer activate on the dash monitoring panel. | Low coolant level, blocked or fouled radiator core, worn fan drive belt, failed fan clutch, or a thermostat stuck closed. | Idle in a safe area, shut down once cooled, check coolant level and radiator core, inspect fan drive and belt, verify thermostat opens. |
| Engine Oil Pressure (Red Action Lamp) | Engine oil pressure has dropped below the safe minimum on the gauge; red action lamp and alarm activate. | Low oil level, plugged oil filter, worn oil pump, or a failing pressure sender. | Stop the engine immediately, check oil level, inspect for external leaks, replace the filter, and verify the sender before restarting. |
| Torque Converter Oil Temperature (High) | Torque converter output oil temperature climbs into the gauge's warning band. | Low transmission/converter oil level, plugged oil cooler, prolonged converter stall under heavy load, or a stuck cooler bypass valve. | Reduce load or shift down to unstall the converter, check oil level and cooler airflow, inspect the cooler core for fouling. |
| Hydraulic Oil Temperature (High) | Steering and brake hydraulic oil temperature exceeds the normal range on the gauge. | Low hydraulic oil level, clogged hydraulic oil cooler, a relief valve stuck open, or sustained high-load operation in hot ambient conditions. | Reduce hydraulic demand, check oil level and cooler for debris, inspect relief valve setting. |
| Brake System Pressure (Low) | Brake charging pressure falls below the safe minimum; lamp warns before braking capacity is reduced or the park brake auto-applies. | Leak in the brake charging circuit, failed charging pump, or a stuck unloader/relief valve. | Stop in a safe location, do not move the truck below minimum pressure, check lines and fittings for leaks, verify charging pump output. |
| Charging System (Amber Lamp) | Alternator output voltage is below normal; batteries are not being charged. | Worn or broken alternator belt, failed alternator, or a loose or corroded battery connection. | Check belt tension and condition, inspect wiring and battery terminals, test alternator output. |
| Parking Brake (Amber Lamp) | Parking brake is applied or not fully released while the transmission is in gear. | Park brake switch left engaged, low brake release pressure, or a faulty park brake solenoid or switch. | Confirm park brake switch position, check brake release pressure, inspect the solenoid and wiring before moving the truck. |
Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.
777B attachments & work tools
Dump body configurations
Rigid trucks in the 777 family are offered with a dual-slope (V-floor) body for better material retention on steep haul grades, and a flat-floor (X-body) design suited to metering material, for example when feeding a crusher. Exact body fitted to a given 777B depends on the original order.
Body wear protection
High-impact steel wear liners are standard-class protection for Cat rigid-truck bodies of this size, with an optional rubber liner for high-wear, high-impact zones. Rubber liners cut impact loading and noise during loading versus bare steel.
Rock ejector / tailgate clearing
A rock ejector plate is offered for 777-family bodies to clear carryback material from the tailgate area during dumping, reducing spillage and lost cycle time from stuck material.
Body extensions and reinforcement
Tail extensions, sideboards, and external reinforcement plates are offered for 777-class bodies to help hold rated payload and limit spillage when hauling light, high-volume material such as coal or overburden.
Tires
Standard fitment on the 777B is a 24.00-49 48PR tire. No alternate factory tire size is documented specifically for the 777B; tire choice affects rated payload and top speed, so confirm current options with a dealer.
Braking and traction electronics
Automatic Retarder Control (ARC) and a Traction Control System (TCS) are documented as optional on Cat off-highway trucks built on the 3500-series engine family, which covers the 777B's 3508. Combined through an Integrated Brake Controller, they manage retarder engine speed and wheel-slip electronically instead of relying on the operator alone.
Monitoring system
Vital Information Management System (VIMS) is documented as available factory equipment on Cat off-highway trucks of this generation, logging machine health and payload data to a cab display. Availability by specific 777B serial range/production year is not confirmed; verify with a dealer.
Specialty chassis builds
The 776/777 platform historically split into a 776 tractor (prime mover) and a 777 truck (fixed dump body), both sharing the same 3508-powered driveline per Cat's own service documentation. Bare-chassis specialty conversions such as water truck, tow tractor, or fuel/lube truck are a known configuration path for trucks in this size class, carrying a higher-rated ROPS cab; whether a specific 777B unit left the factory as a bare chassis needs confirming per serial number.
Cab and guarding
The 777B carries a ROPS-certified operator cab as standard equipment. FOPS window screens and added structure guarding are typical options for this truck class in rock-face or close-quarters duty, though not separately confirmed as a 777B order-guide line item.
Body-to-frame mounting
The dump body pins to the frame at rear hinge points and is raised by hydraulic hoist cylinder(s) rather than any quick-coupler system. This truck class has no excavator- or loader-style attachment coupler; the body itself is the only major mounted work tool.
All 777B assemblies by section
Every catalogued assembly group for the Caterpillar 777B. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.
Air Inlet And Exhaust System
108-1581 Aftercooler Gp-Treated Water
| 10***19 | Sleeve-Exhaust Manifold | 2 |
| 10***81 | Aftercooler Group-Treated Water | 1 |
| 11***71 | Manifold-Exhaust; (Rear, Rh) | 1 |
291-5612 Bracket Gp-Support
| 12***41 | Shield As-Manifold | 1 |
| 13***52 | Strap As | 1 |
| 13***53 | Shield As-Manifold; (Rear, Rh) | 1 |
291-5598 Conversion Gp-Air Inlet & Exh
| 12***36 | Gasket; (Turbocharger) | 2 |
| 12***14 | Coupling-Exhaust | 2 |
| 29***98 | Conversion Group-Air Inlet & Exh | 1 |
123-6921 Lines Gp-Air
| 12***21 | Lines Group-Air; -Aftercooler | 1 |
| 23***58 | Clamp As-Compressor; (V-Band) | 1 |
| 25***89 | Housing-Turbine | 1 |
291-2852 Lines Gp-Air
| 13***50 | Plate As | 1 |
| 17***02 | Sensor Group-Position; -Accelerator Control | 1 |
| 1M***37 | Spring | 1 |
121-5731 Manifold Gp-Exhaust
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 1 |
| 12***31 | Manifold Group-Exhaust | 1 |
| 1A***29 | Bolt (1-1/8") Tube Assembly To Transfer Drive Case | 5 |
237-0598 Shield As-Heat
| 00***81 | Tee-Union; (Flared 37-Deg) | 1 |
| 03***72 | Elbow; (Flared 90 Degree) | 1 |
| 03***82 | Union-Flared | 1 |
133-5951 Shield Gp-Manifold
| 10***37 | Grommet | 8 |
| 13***51 | Shield Group-Manifold | 1 |
| 14***45 | Washer-Retaining | 4 |
301-6871 Turbocharger Gp
| 23***82 | Plug | 1 |
| 24***07 | Seal-O-Ring | 1 |
| 24***08 | Seal-O-Ring | 1 |
280-3550 Turbocharger Gp
| 10***37 | Grommet | 8 |
| 14***45 | Washer-Retaining | 4 |
| 15***48 | Clamp | 4 |
Basic Engine
113-8193 Air Compressor Gp
| 0S***87 | Bolt-Bracket Assembly To Timing Gear | 3 |
| 11***93 | Air Compressor Group | 1 |
| 12***22 | Gasket | 1 |
160-9845 Air Compressor Gp
| 0L***52 | Capscrew (3/8 - 16 Nc X 3 1/4 Gd8, Hex) | 6 |
| 0S***17 | Bolt --Use Open Hole In Compressor Body | 8 |
| 0S***18 | Bolt; (5/16-18x1-In)(Hydraulic Pump) | 6 |
101-0833 Balancer Gp -Front
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 4 |
| 10***33 | Balancer Group; -Front | 1 |
| 10***65 | Plate-Thrust | 1 |
247-8341 Base Gp-Valve Cover -Rocker Arm
| 11***38 | Spacer; (17.5x30.94x98-mm) | 1 |
| 11***39 | Spacer; (17.5x30.94x98-mm) | 1 |
| 12***39 | Washer-Spring | 1 |
106-4582 Camshaft Gp
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 10***82 | Camshaft Group | 1 |
| 12***04 | Camshaft As; (Lh) | 1 |
119-6288 Cover Gp-Cylinder Block -Central Structure
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 4 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 56 |
| 11***88 | Cover Group-Cylinder Block; -Central Structure | 1 |
186-4176 Cover Gp-Flywheel Housing
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 4 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 39 |
| 0T***55 | Bolt; (3/8-16x4.25-In)(Location S) | 1 |
119-6350 Cover Gp-Front Housing
| 03***42 | Seal-O-Ring; (11.89mm Id) | 1 |
| 10***85 | Cover As | 1 |
| 11***50 | Cover Group-Front Housing | 1 |
101-0831 Cover Gp-Valve Mechanism
| 10***31 | Cover Group-Valve Mechanism | 1 |
| 10***97 | Cover | 1 |
| 1A***79 | Capscrew (5/16 - 18 Nc X 1 1/2 Gd5, Hex) | 4 |
241-0222 Crankshaft Gp
| 12***45 | Bolt As; (5/8-18x4.25-In)(Counterweight) | 18 |
| 14***31 | Bearing As-Main; (Standard) | 5 |
| 14***32 | Bearing-Main; (0.63-mm Us Id) | 0 |
101-1171 Cylinder Block As
| 10***71 | Cylinder Block As | 1 |
| 21***26 | Liner-Cylinder Block | 8 |
| 22***96 | Cap-Crankshaft Bearing | 5 |
237-7957 Cylinder Block Gp
| 0S***95 | Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard | 2 |
| 10***71 | Cylinder Block As | 1 |
| 10***98 | Bearing-Camshaft | 10 |
350-5217 Cylinder Block Gp
| 13***07 | Insert-Valve Seat; (Standard)(Intake) | 2 |
| 13***08 | Insert-Valve Seat; (Standard)(Exhaust) | 2 |
| 14***81 | Insert-Valve Seat; (0.51-mm Os Od)(Intake) | 0 |
242-5328 Cylinder Head As
| 11***91 | Gasket-Cylinder Head | 1 |
| 13***20 | Fastener Group-Cylinder Head | 6 |
| 13***21 | Fastener Group-Cylinder Head | 2 |
154-1612 Cylinder Head As
| 11***91 | Gasket-Cylinder Head | 1 |
| 13***20 | Fastener Group-Cylinder Head | 6 |
| 13***21 | Fastener Group-Cylinder Head | 2 |
350-4386 Cylinder Head Gp
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 4 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 6 |
| 10***66 | Gear-Accessory Drive; (55-Teeth) | 1 |
201-4257 Cylinder Head Gp
| 19***88 | Damper As | 1 |
| 20***57 | Cylinder Head Group | 1 |
| 2M***49 | Washer-Retainer To Fan Bracket Assembly | 10 |
317-2441 Cylinder Head Gp
| 10***21 | Seal; (Dirt) | 1 |
| 10***22 | Seal-Lip Type | 1 |
| 13***98 | Bearing-Sleeve | 1 |
101-0830 Cylinder Head Gp
| 10***30 | Cylinder Head Group | 1 |
| 13***06 | Guide-Valve; (Standard)(Intake) | 2 |
| 14***82 | Guide-Valve; (0.508mm Os Od)(Exhaust) | 0 |
317-2440 Cylinder Head Gp
| 10***24 | Seal As; (Lip Type) | 1 |
| 13***98 | Bearing-Sleeve | 1 |
| 13***99 | Bearing-Sleeve | 1 |
8n-7182 Damper Gp
| 5P***39 | Washer-Hard; (28x42x4-mm Thk) | 12 |
| 8N***96 | Gear (151 Teeth) | 1 |
| 8N***82 | Damper Group; Damper Group | 1 |
7e-6140 Damper Gp
| 0T***55 | Bolt; (3/8-16x4.25-In)(Location S) | 1 |
| 10***79 | Adapter As | 1 |
| 10***76 | Shaft As-Pump Drive | 1 |
107-7361 Drive Gp-Accessory -Upper, Rh
| 10***61 | Drive Group-Accessory; -Upper, Rh-Alternator | 1 |
| 2K***98 | Seal-O-Ring | 1 |
| 2S***23 | Cover As; (Governor) | 1 |
7n-3978 Drive Gp-Accessory
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 5 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 2 |
| 0T***55 | Bolt; (3/8-16x4.25-In)(Location S) | 1 |
115-0597 Drive Gp-Auxiliary
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 1 |
| 11***97 | Drive Group-Auxiliary; -Water Pump-High Altitude Application | 1 |
| 20***84 | Guard; (Alternator) | 1 |
9y-7669 Flywheel Gp
| 0S***95 | Bolt 1.25 In. (31.75 mm) Long Guard Assemblies To Radiator Guard | 1 |
| 10***67 | Adapter | 1 |
| 10***98 | Housing As-Flywheel | 1 |
8n-7174 Gear Gp-Front -Standard Rotation
| 0S***87 | Bolt-Bracket Assembly To Timing Gear | 4 |
| 10***34 | Housing-Accessory Drive | 1 |
| 1B***18 | Washer; (25/64 X 5/8 X .064in Thk) | 6 |
101-1361 Gear Gp-Rear
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 4 |
| 10***61 | Gear Group-Rear | 1 |
| 15***26 | Bracket As | 2 |
4n-9680 Governor Gp-Air Compressor
| 03***69 | Elbow-Flared; (1/2-14 Nptf) | 5 |
| 06***17 | Elbow-Flared | 1 |
| 0T***73 | Bolt (3/8) (63.5mm Long) (On Cab Of Cover Assem.) | 1 |
4p-3747 Guard Gp-Belt -Alternator
| 05***65 | Sleeve | 1 |
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 4 |
| 14***16 | Belt-Serpentine; (Alternator) | 1 |
106-7600 Housing Gp-Flywheel
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 4 |
| 10***00 | Housing Group-Flywheel | 1 |
| 14***16 | Belt-Serpentine; (Alternator) | 1 |
4p-5426 Housing Gp-Front -Accessory Drive
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 10 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 7 |
7e-6872 Lifting Gp-Engine
| 0T***02 | Bolt; (3/8-16x0.625-In)(Shield To Head) | 1 |
| 10***30 | Bearing-Connecting Rod; (Standard) | 1 |
| 10***31 | Bearing-Connecting Rod; (0.63-mm Us Id) | 0 |
119-6321 Lines Gp-Air Compressor
| 11***21 | Lines Group-Air Compressor | 1 |
| 22***06 | Pulley-Crankshaft; (6-Groove) | 1 |
| 4W***35 | Kit-Bushing; (Crankshaft Pulley) | 1 |
7e-4836 Mounting Gp-Alternator
| 1D***66 | Bolt Bracket Assembly To Yoke | 20 |
| 5P***45 | Washer-Hard; (13.5x25.5x3-mm Thk)(Turbocharger Blanking Plate) | 20 |
| 5P***46 | Washer-Hard; (15.5x29x3-mm Thk) | 16 |
123-7000 Pan Gp-Oil -Engine
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***15 | Bolt 19 mm (.75 In.) Long Return Air Console To Enclosed Rops | 1 |
| 10***77 | Retainer-Spring | 1 |
281-6139 Piston & Rod Gp
| 03***31 | Seal-O-Ring | 2 |
| 10***99 | Cover As | 2 |
| 18***07 | Clamp-Hose | 1 |
122-3219 Pulley Gp-Crankshaft
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 2 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 3 |
| 11***57 | Bracket | 1 |
7w-3813 Seal Gp-Crankshaft
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 4 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 4 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 4 |
7n-1863 Trunnion Gp-Engine
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 1 |
| 0S***19 | Bolt,Machine Gear Retaining Part Of Kit P/N 1w***46 | 1 |
| 10***29 | Tube | 1 |
224-9869 Valve Mechanism Gp
| 06***56 | Seal-O-Ring | 4 |
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 4 |
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 3 |
Cooling System
2w-6571 Cooler Gp-Engine Oil
| 00***89 | Valve As-Drain | 2 |
| 03***67 | Connector-Flared -- Adapter To Hose As. | 1 |
| 03***68 | Elbow (For Use With Shallow Pan) | 1 |
117-0065 Lines Gp-Water -Aftercooler
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 12 |
| 11***65 | Lines Group-Water; -Aftercooler | 1 |
4w-6169 Lines Gp-Water -Lower
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 4 |
| 12***00 | Bearing-Sleeve | 1 |
| 21***79 | Shaft; (14-Teeth) | 1 |
7e-9218 Lines Gp-Water -Upper
| 14***62 | Seal-O-Ring | 1 |
| 21***76 | Pump Group-Water | 1 |
| 22***53 | Kit-Rebuild; (Water Pump) | 0 |
7w-0486 Lines Gp-Water -Bypass
| 0S***18 | Bolt; (5/16-18x1-In)(Hydraulic Pump) | 2 |
| 16***74 | Ring As | 1 |
| 16***76 | Seal Group-Water Pump; (Face Type) | 1 |
7e-5327 Connection Gp-Water -Outlet
| 11***74 | Valve As-Vent Line | 1 |
| 12***32 | Housing As-Regulator | 1 |
| 24***13 | Regulator-Water Temperature; (92-Deg C)(Water, Coolant Temperature) | 4 |
319-8080 Conversion Gp-Cooling System
| 0L***43 | Bolt 63.5 mm (3/8" X 2 1/2" -Cover Assembly To Fender | 1 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 6 |
| 0S***08 | Bolt-Support To Starting Engine Timing Gear Housing | 2 |
200-5975 Core Gp-Oil Cooler -Front, Rear Brake
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 24 |
| 0S***18 | Bolt; (5/16-18x1-In)(Hydraulic Pump) | 30 |
| 12***56 | Gasket | 2 |
4w-5056 Core Gp-Oil Cooler -Transmission
| 00***89 | Valve As-Drain | 2 |
| 03***67 | Connector-Flared -- Adapter To Hose As. | 1 |
| 03***68 | Elbow (For Use With Shallow Pan) | 1 |
4w-1510 Housing & Regulator Gp
| 0S***71 | Screw,Cap,Hexagon; Tube Assembly To Turbocharger And Elbow Mounting | 4 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 9 |
155-0542 Lines Gp-Turbocharger Water
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 2 |
| 0S***94 | Bolt (1 In. Long 3/8 In. Dia.); Plate Assembly To Support Assembly | 8 |
1w-0410 Pump Gp-Auxiliary Water
| 15***25 | Valve-Fluid Sampling | 2 |
| 15***70 | Cap-Dust; (Engine Coolant) | 2 |
| 1W***10 | Pump Group-Auxiliary; -Aftercooler | 1 |
291-4313 Pump Gp-Auxiliary Water -Fresh Water
| 10***58 | Seal; (Aftercooler) | 2 |
| 11***59 | Core As-Aftercooler | 1 |
| 29***13 | Pump Group-Auxiliary Water; -Fresh Water | 1 |
2w-9726 Pump Gp-Water
| 29***35 | Plate | 2 |
| 2W***26 | Pump Group-Water; -Engine Coolant | 1 |
| 6V***88 | Nut-Full (1/2-13 Thd); (1/2-13-Thd)(Full) | 4 |
212-8176 Pump Gp-Water
| 21***76 | Pump Group-Water | 1 |
| 29***52 | Lines Group-Air | 1 |
127-4439 Shield Gp-Water Manifold
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 6 |
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 4 |
| 0S***91 | Screw,Cap,Hexagon Bearing Retainer; Part Of Kit P/N 1w***82 | 18 |
163-2596 Valve Gp-Coolant Sampling
| 10***49 | U-Bolt | 4 |
| 16***96 | Valve Group-Coolant Sampling | 1 |
| 29***58 | Tube As | 1 |
Electrical And Starting System
1w-6363 Starting Motor Gp-Electric
| 0T***19 | Bolt Hose Assembly At | 4 |
| 1P***04 | Seal - Rectangular (45mm Dia) | 1 |
| 1W***63 | Starting Motor Group-Electric | 1 |
6v-0889 Starting Motor Gp-Electric
| 1P***20 | Spring (Outer) | 1 |
| 1S***43 | Spring (Inner) | 1 |
| 2K***94 | Pin-Spring; (7.94x76.2-mm) | 1 |
107-9513 Control & Mtg Gp-Engine Elek
| 10***13 | Control & Mtg Group-Engine Elek | 1 |
| 26***47 | Adapter | 1 |
| 26***48 | Sensor Group-Exhaust Temperature | 1 |
176-7503 Control Gp-Engine Electronic
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 17***03 | Control Group-Engine Electronic; -Rear Ecm-Front Ecm | 1 |
| 18***40 | Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga) | 3 |
132-8900 Control Gp-Engine Electronic
| 10***03 | Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge) | 1 |
| 13***00 | Control Group-Engine Electronic; -Rear Ecm-Front Ecm | 1 |
| 18***35 | Pin-Connector; (16-Ga To 18-Ga) | 3 |
319-8079 Conversion Gp-Electrical
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 19***26 | Harness As-Sensor; (16-18 Ga Wire)(Engine Oil Temperature) | 3 |
| 31***79 | Conversion Group-Electrical | 1 |
118-2066 Sensor & Mounting Gp
| 11***66 | Sensor & Mounting Group; -Turbocharger Inlet | 1 |
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
| 18***40 | Socket-Connector; (14-Ga To 18-Ga)(14-Ga To 18-Ga) | 3 |
163-7882 Sensor Gp-Exhaust Temperature
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
| 14***36 | Pin-Connector; (14-Ga To 18-Ga) | 2 |
| 16***82 | Sensor Group-Exhaust Temperature | 1 |
176-1602 Sensor Gp-Position
| 11***66 | Seal-O-Ring | 1 |
| 13***07 | Washer; (21.1x28.1x0.9-mm Thk) | 1 |
| 15***60 | Kit-Connecting Plug; (3-Pin)(Engine Sensor Wiring Harness) | 1 |
161-9926 Sensor Gp-Pressure
| 10***03 | Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge) | 1 |
| 16***26 | Sensor Group-Pressure; -Atmospheric Air, Turbo Inlet | 1 |
| 18***35 | Pin-Connector; (16-Ga To 18-Ga) | 3 |
194-6722 Sensor Gp-Pressure
| 0S***09 | Bolt (3/4") Filler Tube Assembly To Transfer Drive Case | 3 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 2 |
| 11***54 | Nozzle As-Ether | 2 |
194-6725 Sensor Gp-Pressure
| 03***21 | Shim Lever Housing | 1 |
| 03***23 | Bolt; (1/4-28x1-In) | 13 |
| 04***65 | Screw 19.05 mm(.750 In.) Long | 4 |
194-6724 Sensor Gp-Pressure
| 12***47 | Spacer; (17x30x20-mm Thk) | 6 |
| 19***24 | Sensor Group-Pressure; -Air Inlet Manifold | 1 |
| 1S***51 | Terminal-Cable; (00-Ga, 1/2-In Screw) | 2 |
273-5041 Sensor Gp-Speed
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
| 27***41 | Sensor Group-Speed; -Engine Timing | 1 |
| 9X***01 | Pin-Connector; (16-Ga To 18-Ga)(Throttle Position Sensor) | 2 |
189-5746 Sensor Gp-Speed
| 10***02 | Kit-Receptacle; (2-Pin)(Engine Sensor Wiring Harness) | 1 |
| 18***35 | Pin-Connector; (16-Ga To 18-Ga) | 2 |
| 18***46 | Sensor Group-Speed; -Low Output-Engine Timing-Transmission | 1 |
102-2240 Sensor Gp-Temperature
| 03***41 | Elbow; (7/16-20 Str Thd) | 1 |
| 09***52 | Bar | 1 |
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 3 |
135-7826 Starting Aid Gp-Ether
| 13***26 | Starting Aid Group-Ether | 1 |
| 29***11 | Lines Group-Hydraulic Oil Cooler | 1 |
171-8709 Switch Gp-Flow -Coolant
| 17***09 | Switch Group-Flow; -Coolant | 1 |
| 1P***82 | Flange-Half | 4 |
| 4J***27 | Seal-O-Ring -Pipe As. To Hydraulic Tank | 2 |
172-8660 Switch Gp-Liquid Level -Low Oil
| 17***60 | Switch Group-Liquid Level; -Rear Engine Oil-Ster, Hydraulic Fan Oil-Engine On-Steering Oil, Engine Off-Auxiliary Coolant-Front Engine Oil-Brake Oil, Hoist-Engine Coolant-Tc Oil-Low, Cold | 1 |
195-3817 Wiring Gp-Engine
| 19***17 | Wiring Group-Engine | 1 |
Engine Arrangement
304-6929 Conversion Ar-Engine -Repower
| 29***98 | Conversion Group-Air Inlet & Exh | 1 |
| 29***00 | Conversion Group-Power Train | 1 |
| 29***01 | Installation Group-Engine | 1 |
295-1754 Engine Ar
| 10***14 | Fumes Disposal Group | 1 |
| 10***80 | Pump Group-Fuel Injection | 8 |
| 10***30 | Cylinder Head Group | 8 |
291-5601 Installation Gp-Engine
| 29***01 | Installation Group-Engine | 1 |
| 29***12 | Bracket Group-Support | 1 |
Fuel System
112-9775 Control Gp-Governor
| 11***75 | Control Group-Governor; -Accelerator | 1 |
| 18***23 | Pump As-Fuel Priming | 1 |
| 7X***01 | Bolt-Plt; (1/4unc X 1 1/4) | 1 |
6i-4470 Filter Gp-Fuel
| 1H***96 | Packing,Preformed Cartridge Part Of Kit P/N 4j***80 | 1 |
| 1N***36 | Coupling-Drive | 1 |
| 31***70 | Pump Group-Fuel Transfer; -1-Section Gear | 1 |
117-0074 Lines Gp-Fuel Injection
| 11***74 | Lines Group-Fuel Injection | 1 |
| 25***91 | Kit-Seal | 1 |
| 25***92 | Kit-Repair; (Gear, Shaft) | 1 |
156-9752 Manifold Gp-Fuel -Rh
| 15***52 | Manifold Group-Fuel; -Rh-Lh | 1 |
| 17***03 | Control Group-Engine Electronic; -Rear Ecm-Front Ecm | 1 |
156-9751 Manifold Gp-Fuel -Lh
| 11***60 | Bracket | 1 |
| 11***87 | Elbow | 2 |
| 13***00 | Control Group-Engine Electronic; -Rear Ecm-Front Ecm | 1 |
100-8780 Pump Gp-Fuel Injection
| 10***80 | Pump Group-Fuel Injection | 1 |
| 10***87 | Bolt; (M5x0.8x12-mm) | 4 |
| 11***11 | Cover | 1 |
165-9154 Pump Gp-Fuel Priming
| 12***74 | Screw-Pan Head; (8-32x9.52-mm) | 1 |
| 13***26 | Washer; (4.52x8.28x0.76-mm Thk) | 1 |
| 16***54 | Pump Group-Fuel Priming; -Manual | 1 |
313-7770 Pump Gp-Fuel Transfer
| 10***03 | Kit; (Receptacle) (3-Pin) (Includes Receptacle As & Wedge) | 1 |
| 10***04 | Kit-Receptacle; (4-Pin)(Start Switch) | 1 |
| 11***52 | Harness As-Sensor; (Turbocharger) | 1 |
8n-6151 Pump Gp-Fuel Transfer
| 10***08 | Kit; (Connecting Plug) (3 Pin) (Includes Plug As And Wedge) | 1 |
| 11***45 | Plug As-Connector; (40-Pin) | 1 |
| 11***75 | Control Group-Governor; -Accelerator | 1 |
Hydraulic System
291-5611 Lines Gp-Hydraulic Oil Cooler
| 29***11 | Lines Group-Hydraulic Oil Cooler | 1 |
Lubrication System
2w-0177 Filter Gp-Engine Oil
| 0S***85 | Bolt; 12.7 mm (1/2") Diameter X 38.1 mm (1 1/2") Length Generator To Engine | 6 |
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 9 |
| 11***49 | Gasket | 1 |
4w-6170 Lines Gp-Engine Oil
| 05***79 | Washer; (13.5x44.45x10-mm Thk) | 1 |
| 0S***84 | Cap Screw (2 1/4" Long) | 1 |
| 0S***87 | Bolt-Bracket Assembly To Timing Gear | 4 |
101-0838 Breather Gp -Crankcase
| 03***36 | Tee-Flared | 1 |
| 0L***70 | Bolt (2-1/4") Filler Tube Assembly To Transfer Drive Case | 2 |
| 0S***88 | Bolt,Machine; Hose Assembly Mounting,Hose Assembly To Transmission,And To Torque Converter | 8 |
1n-4764 Filler Gp-Engine Oil
| 1N***64 | Filler Group-Oil | 1 |
| 29***87 | Seal-O-Ring | 1 |
| 4S***82 | Bolt 7.25 In. (18.42 cm) Long | 3 |
100-6014 Fumes Disposal Gp
| 03***74 | Bolt; (3/8-16x3.375-In) | 2 |
| 0L***51 | Bolt Starting Engine Fuel Tank Bracket To Diesel Intake Manifold | 3 |
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 2 |
109-8081 Lines Gp-Turbocharger Oil
| 10***81 | Lines Group-Turbocharger Oil | 1 |
| 11***94 | Cover | 1 |
| 1A***29 | Bolt (1-1/8") Tube Assembly To Transfer Drive Case | 4 |
7w-0053 Pump Gp-Engine Oil -2-Section Gear
| 0S***90 | Bolt; (3/8-16x2in)(Clip Thru Spacer To Bracket As) | 1 |
| 10***32 | Seal-O-Ring | 2 |
| 12***42 | Core As-Oil Cooler; (Engine) | 1 |
7n-8715 Pump Gp-Engine Oil -2-Section Gear
| 12***30 | Tube As | 1 |
| 13***55 | Tube As | 1 |
| 15***29 | Hose | 1 |
1n-3240 Pump Gp-Scavenge
| 1N***40 | Pump Group-Scavenge; -Engine Oil | 1 |
| 6V***49 | Seal-O-Ring (Id=11.89mm); (11.89-mm Id) | 1 |
| 9S***91 | Plug,Machine Thread Fuel Injection Pump | 1 |
8n-9164 Pump Gp-Scavenge -1-Section Gear
| 8N***64 | Pump Group-Scavenge; -1-Section Gear-Engine Oil | 1 |
| 8T***64 | Plug-Pipe; (1/8-27-Thd)(Cylinder Head) | 2 |
Power Train
291-5600 Conversion Gp-Power Train
| 29***00 | Conversion Group-Power Train | 1 |
128-4953 Lines Gp-Transmission Oil
| 12***53 | Lines Group-Transmission Oil | 1 |
2p-2859 Valve Gp-Relief
| 2P***59 | Valve Group-Cooler Inlet; -Transmission Oil Cooler Inlet | 1 |
777B serial number reference
The PIN plate is a riveted metal tag on the truck frame, usually found near the cab/operator station on the frame rail; the PIN is also stamped directly into the frame steel as a tamper check, so the plate and the stamped number should match. Read the first 3 characters as the model/plant prefix and the following 5 digits as the build sequence number. Pre-2000 machines like the 777B use this 8-character prefix-plus-sequence format rather than the newer 17-character PIN used on later Cat iron.
| Prefix | Identifies | Notes |
|---|---|---|
| 4YC | 777B off-highway truck (full production run) | Single serial-number prefix documented for the 777B truck, starting at 4YC1-UP. Fitted with the 3508 V8 diesel, the same base engine used in the 776B tractor. Falls in the model's production window from the mid-1980s ahead of the 777C; exact close-out serial not documented. |
Frequently asked questions
What engine powers the Caterpillar 777B?
A Cat 3508 V8 diesel, mechanically governed with no engine ECM. It is rated 686 kW (920 hp) gross and 649 kW (870 hp) net, with 34.5 L displacement.
What is the operating weight of the Caterpillar 777B?
Rated payload is 86,183 kg (190,000 lb). Empty operating weight varies by source and body configuration, generally in the 55-60 t (122,000-132,000 lb) range; loaded gross weight depends on the dump body fitted.
What replaced the Caterpillar 777B?
The 777C succeeded it in the mid-1990s, adding electronic engine and transmission control. Caterpillar's 777 line continued through the 777D and into the current 777G.
What 777B owners discuss
What engine problems come up most with the 777B's Cat 3508, and how do they show up?
What's the reputation of the 777B's brake and hydraulic retarding system?
What undercarriage or frame wear patterns should owners watch for on the 777B?
Are there common electrical or sensor issues on the 777B?
What should a buyer check before purchasing a used 777B?
How does the 777B compare in overall durability and longevity reputation?
Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.
Need a specific 777B part?
Search live OEM part data, check fitment, and cross-reference alternatives with Heavy Parts AI.