Caterpillar 320B L
Caterpillarexcavator

Caterpillar 320B L

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar 320B L is a mid-size, roughly 20-tonne-class hydraulic crawler excavator built on the long/standard-gauge undercarriage that Cat used as the volume configuration across the 320B line. It runs the Cat 3066T, a mechanically governed, turbocharged direct-injection diesel rated at roughly 103 kW (138 hp) gross and 95-96 kW (128 hp) net flywheel power. Operating weight runs roughly 19.4-20.9 tonnes (about 42,800-46,000 lb) depending on counterweight, bucket, and undercarriage selection. The 320B L was built from around the mid-1990s through the early 2000s, following the earlier 320 / 320 L, and was itself succeeded by the 320C / 320C L around the turn of the 2000s. Alongside the L, Cat marketed the 320B under other undercarriage and gauge variants, including narrow-gauge and severe-duty options, for tight-access and rough-underfoot jobs, plus multiple boom, stick, and bucket combinations for different reach and digging-force needs.

Cat reworked the undercarriage geometry on the B series versus the earlier L-series machines, steepening the track roller frame and removing the ledge where the carbody meets the roller frame so spoil sheds instead of packing in. That shows up in field reports of easier digout in sticky ground. The core driveline stayed conservative: the mechanically injected 3066T carried over largely unchanged rather than jumping straight to electronic engine management, which only arrived with the follow-on 320C. That simplicity is exactly why the 320B L still matters in the used and parts market today: no engine ECM to fault-code, a swing, travel, and hydraulic architecture shared broadly across the 320/322/325 platform of its era, and a large production run that keeps parts, final drives, and swing bearings in wide circulation for owner-operators and rebuild shops still running older fleets.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar 320B L specifications

Engine

Engine modelCat 3066T, 6-cylinder turbocharged diesel with direct unit injection
Gross power134 hp (100 kW) at 1800 rpm
Net power128 hp (95 kW) at 1800 rpm (ISO 9249 / SAE J1349 / EEC 80/1269)
Displacement6.37 L (389 cu in)
Bore x stroke102 mm x 130 mm (4.0 in x 5.1 in) per factory data; other published sources give slightly different rounded figures
EmissionsMechanically governed, direct-injection diesel typical of its 1990s-early-2000s production era; no published emissions tier figure found for this specific model

Weights

Operating weightVaries by undercarriage/counterweight configuration: approx. 19,400 kg (42,770 lb) in the lighter configuration up to 20,620 kg (45,459 lb) with the standard undercarriage
Transport weightNot separately documented; use operating weight figures above for transport planning

Dimensions

Transport lengthApprox. 9.42-9.43 m (30 ft 11 in), varies slightly with boom/stick option
Transport width (over tracks)3.18-3.20 m (10 ft 5 in to 10 ft 6 in)
Transport height (top of cab)Approx. 2.94-2.96 m (9 ft 8 in to 9 ft 9 in); shipping height with boom in transport position runs higher, up to about 3.43 m (11 ft 3 in) depending on boom/stick option
Tail swing radius2.75-2.77 m (9 ft 0 in to 9 ft 1 in)
Track shoe width800 mm (31.5 in) standard shoe
Ground clearanceApprox. 0.47-0.49 m (1 ft 7 in to 1 ft 8 in)
Track length on ground / undercarriage lengthApprox. 3.65 m (11 ft 11 in to 12 ft 0 in)
Track gaugeApprox. 2.38-2.41 m (7 ft 10 in to 7 ft 11 in)

Performance

Max dig depth7.58-7.59 m (24 ft 10 in to 24 ft 11 in) with the standard boom/stick combination; shorter sticks reduce depth to roughly 5.6-6.6 m depending on option
Max reach at ground10.36-10.69 m (34 ft to 35 ft) with standard boom/stick; shorter stick options reduce reach to roughly 8.8-9.8 m
Max cutting height9.75-9.76 m (32 ft) with standard boom/stick, less with shorter stick options
Max dump/loading height6.7-6.95 m (22 ft 9 in to 22 ft 10 in) with standard boom/stick
Swing speed10.7 rpm
Max travel speed5.5-5.6 km/h (3.4-3.5 mph)
Max drawbar pull177 kN (39,800 lb)
GradeabilityNot documented in available spec sheets for this model

Forces

Bucket digging forceNot documented in available spec sheets for this model; later 320C/320C L figures use a different engine and hydraulic system and do not apply here
Stick/arm digging forceNot documented in available spec sheets for this model

Service capacities (summary)

Fuel tank340 L (90 gal)
Hydraulic system (including tank)220 L (58 gal)
Engine oil20.5 L (5.4 gal)
Cooling system25 L (6.6-6.7 gal)
Swing drive6 L (1.6 gal)
Final drive (each side)About 10 L (2.6 gal)

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

320B L fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)19.3 L (5.1 US gal) service refill; approx. 20.8 L (5.5 US gal) total system fillCat DEO (Diesel Engine Oil). SAE 10W-30 for ambient -18C to 40C (0F to 104F); SAE 15W-40 for -9.5C to 50C (15F to 122F). Cat DEO-ULS synthetic blends listed as alternates on later manual revisions for extended temperature range.
Cooling system25.0 L (6.6 US gal) service refill; approx. 25.4 L (6.7 US gal) total system fillCat DEAC (Diesel Engine Antifreeze/Coolant), mixed roughly 50/50 with water for standard protection, richer for extreme cold. Cat ELC (Extended Life Coolant) listed as an alternate on later manual revisions. Do not mix ELC with DEAC.
Fuel tank340.6 L (90 US gal) service refill; 340.3 L (89.9 US gal) operating specNo. 2-D diesel fuel meeting ASTM D975 for normal service; No. 1-D diesel recommended in cold ambient below 0C (32F) to aid cold starting.
Hydraulic system (total, including tank)219.5-220.3 L (58-58.2 US gal), including tankCat TDTO (Transmission/Drive Train Oil) SAE 10W as the era-correct hydraulic fill; Cat HYDO SAE 10W listed as an equivalent. Viscosity grade is selected from the ambient-temperature chart in the manual.
Hydraulic tank (reservoir only)Not broken out separately from the system total in sourced documentation for this modelSame fluid as the hydraulic system total above.
Final drive (each)9.8 L (2.6 US gal) eachCat TDTO meeting TO-4 spec. SAE 30 for roughly 0C to 35C; SAE 40 for -10C to 40C; SAE 50 for 0C to 50C ambient, following the same TDTO viscosity chart used for the swing drive.
Swing drive6.1 L (1.6 US gal)Cat TDTO (TO-4 spec), same viscosity-by-temperature selection as the final drives.
Pilot / other circuitsNot listed as a separate refill point; pilot and control circuit draws from the main hydraulic tankSame fluid as the hydraulic system (Cat TDTO / Cat HYDO).
Grease (spec only)N/A - lubricated per grease fitting, no bulk system capacityCat Multipurpose Grease (MPGM), NLGI 2, for standard grease points across the normal ambient range. Cat Advanced 3Moly Grease listed as a heavy-duty alternate for high-load pin and bushing joints.

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar 320B L maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and top off with the correct-grade oil before starting.
  • Check coolant level at the sight glass and inspect hoses for seepage.
  • Walk down each track and inspect shoes, links, and rollers for looseness, cracks, or oil weeping from the final drives.
  • Drain water and sediment from the fuel tank and water separator.
  • Grease boom, stick, and bucket linkage pins weekly.
  • Check the hydraulic tank sight gauge and swing drive oil level weekly.
Every 250 h
  • Change engine oil and replace the engine oil filter.
  • Replace the primary fuel filter element.
  • Check final drive oil level in each travel motor housing.
  • Inspect alternator and fan belt tension and wear.
  • Check battery terminals and electrolyte condition.
  • Inspect the air cleaner primary element and clean if restricted.
Every 500 h
  • Replace the secondary fuel filter element.
  • Change swing drive gear oil.
  • Change final drive gear oil in each travel motor.
  • Replace the hydraulic return filter element.
  • Check swing bearing mounting bolt torque.
Every 1,000 h
  • Pull an engine oil and hydraulic oil sample for lab analysis before committing to a full drain.
  • Inspect and adjust engine valve lash per the OMM schedule.
  • Check turbocharger mounting, boost hoses, and clamps for leaks.
  • Check swing bearing backlash and listen for gear noise under load.
  • Sample coolant condition and check corrosion inhibitor level.
Every 2,000 h
  • Change hydraulic tank oil, or extend the interval based on sample results, and replace the tank breather.
  • Clean or replace the hydraulic tank suction strainer.
  • Check and adjust track sag; inspect sprockets, idlers, and rollers against wear-limit charts.
  • Inspect engine and equipment mounts for wear or cracking.
  • Have injectors and the fuel injection pump inspected.
Every 6,000 h
  • Drain and refill the cooling system with the specified long-life coolant.
  • Evaluate the cylinder head and turbocharger for a top-end overhaul.
  • Inspect the swing bearing and gear for wear-limit replacement.
  • Assess undercarriage chain, sprockets, and rollers against wear-limit charts for replacement.

Servicing the 320B L beyond the schedule

Predictive Maintenance & Fluid Analysis

The 3066T is mechanically governed with no engine ECM, so fluid trends carry the diagnostic load instead of fault codes. Pull an engine oil sample at every change to track wear metals from the turbo and injection pump. Sample hydraulic oil ahead of the 2000-hour tank change to judge whether it can run longer, and sample final-drive and swing-drive gear oil for water or metal before seals fail. Watch boost pressure and exhaust smoke trend as the earliest sign of turbo or injector wear.

Corrective & Common Repairs

Slow cycle times and weak digging force on a 320B L usually trace to worn swash plates or barrels in the main hydraulic pumps rather than the valve. Check pump case-drain flow before tearing into the control valve. Final-drive leaks at the sprocket are typically a failed floating duo-cone face seal letting planetary gear oil escape and dirt in; catch it before the gear oil runs dry and takes the coupler and planetaries with it. Grinding or lag in slew is usually swing-bearing or swing-motor bearing wear from grease starvation.

Overhaul & Rebuild Points

At high hours, plan on rebuilding or exchanging the main hydraulic pump and swing motor once case-drain flow and pressure fall outside spec, and budget for swing bearing and gear replacement once backlash exceeds the wear-limit chart. Final drive planetary sets and travel motors are a common mid-life rebuild given the 3066T's torque delivery through the undercarriage. On the engine side, cylinder head, turbocharger, and injection pump reconditioning are the typical top-end overhaul once oil consumption or boost trends fall off, well before a full inframe is justified.

Seasonal & Environment Servicing

The 3066T's mechanical injection starts reliably without ether down to moderate cold, but below that, a block heater and correct-viscosity engine and hydraulic oil for winter reduce cold-start wear on the pump and travel motors. Never mix ether with any other starting aid. Protect the cooling system to the coldest expected temperature with the specified coolant concentration. In hot, dusty, or muddy environments, clean radiator and hydraulic oil cooler fins often, adjust track sag for the ground type, and reseal final drives promptly since packed mud accelerates duo-cone seal wear.

320B L fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
2302Governor (throttle) actuator feedback signal out of range or erraticWorn or intermittent governor actuator feedback potentiometer, a loose connector at the governor motor, or chafed wiring between the actuator and the machine controllerKey off, inspect and reseat the governor motor connector, check the feedback signal wiring for continuity and chafing, then recheck with the engine running before replacing the governor motor assembly
2301Governor actuator feedback signal unstable or intermittentSame root causes as the related governor feedback fault (worn feedback potentiometer, poor connector contact, or intermittent wiring) at a lower fault thresholdInspect the governor motor wiring harness and connector pins for corrosion or intermittent contact before replacing the actuator
2201Governor actuator feedback sensor circuit open or shorted toward supply voltageBroken wire, a disconnected plug, or a short to the battery-feed circuit in the governor actuator harnessCheck the governor connector and harness for an open circuit or a short to power before condemning the actuator
4202Engine speed signal abnormal (speed/magnetic pickup sensor circuit)A failed or out-of-spec engine speed sensor, or excessive air gap between the sensor and the flywheel/timing gearCheck sensor resistance against spec and verify mounting air gap; replace the speed sensor if resistance reads far outside normal range
1302Engine oil pressure below normalLow engine oil level, a failing oil pressure sensor or its wiring, or a worn oil pump/bearings on a high-hour engineShut down and check oil level and sensor wiring first; if both check out, pressure-test the lube system
1303Engine coolant temperature above normalLow coolant level, a plugged radiator core, a weak fan drive, a failed coolant temperature sensor, or a thermostat stuck closedCheck coolant level and radiator fins for debris, verify fan operation, then check the coolant temperature sensor circuit
1304Hydraulic oil temperature above normalLow hydraulic oil level, a clogged oil cooler core, a failing cooler fan, or a relief valve stuck open causing constant heat buildupCheck hydraulic oil level and cooler fins for blockage, verify cooler fan operation, then check the hydraulic oil temperature sensor circuit

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

320B L attachments & work tools

Buckets

320B L uses the 80 mm pin B-linkage shared with the 318-325 B-series family. Factory-style buckets span General Purpose (soft-to-hard, low-to-moderate abrasion), Heavy Duty (moderate-to-hard abrasive material), Heavy Duty Rock (fragmented rock, frozen ground, caliche, highly abrasive), and Ditch Cleaning (wide, shallow bank-forming/finishing buckets); Heavy Duty Rock Ripping buckets are a C-series-only option, not offered for this B-series machine. Capacity runs roughly 0.4-1.5 m3 (0.5-2.0 yd3) and width roughly 450 to 1500 mm (18 to 59 in) depending on GP/HD/HDR selection and source, standard bucket capacity varies by configuration/series. All buckets are pin-on through the 80 mm stick/bucket pins.

Hydraulic hammers

Operating weight is about 20.6-20.9 t (45,500-46,000 lb), placing the 320B L in the 20-22 ton medium breaker class. Typical breaker weight for this class runs roughly 1,800-2,500 kg (4,000-5,500 lb), commonly paired with a box- or top-mount hammer using a 100-140 mm tool/chisel diameter. Stay inside the class rating: an undersized hammer loses productivity, an oversized one risks overloading the boom/stick and factory hydraulics.

Quick couplers

Hydraulic pin-grabber quick couplers built for the 80 mm B-linkage pin fit the 320B L along with siblings across the 318-325 B-series range. Mechanical wedge-style pin-on couplers in the same 80 mm pin size are also common on this class. A hydraulic coupler needs its own double-acting line run off the auxiliary valve; it is not standard-plumbed from the factory.

Thumbs/grapples

Hydraulic pin-on thumbs mount to the stick through the same 80 mm pin and are typically sized 600-900 mm (24-36 in) wide to match the GP/HD bucket range. Rotating grapples for log, rock, or debris handling mount through the coupler and run on a dedicated rotate/clamp circuit, commonly in the 150-180 bar (2,200-2,600 psi) range for this size class. Neither is standard-equipped; both need a double-acting auxiliary circuit added to the factory single auxiliary valve.

Rippers

Single-shank rippers built for the 80 mm B-linkage pin mount directly to the stick, sized for the 318-325 class. They scarify frozen ground, hardpan, light rock, and asphalt ahead of digging. Most single-shank designs need no dedicated hydraulic circuit, working off standard stick geometry rather than a cylinder function of their own.

Hydraulic kit notes

The 320B L carries a standard auxiliary hydraulic valve for optional tool circuits. Published main implement system rating is about 185 L/min (48.9 gpm) per pump, roughly 370 L/min (97.8 gpm) combined, at up to about 340 bar (4,980 psi) relief. Tool circuits run lower than that: rotators/grapples in this class typically sit around 150-180 bar, and hammer relief is normally set well under the main implement pressure to protect the tool; exact factory auxiliary relief isn't published, so set it with the dealer or attachment installer. A single-acting circuit covers a hammer; thumbs and grapples need double-acting (2-way) plumbing.

All 320B L assemblies by section

Every catalogued assembly group for the Caterpillar 320B L. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Electrical And Starting System
1882647 Wiring Gp
Frame And Body
1908272 Installation Arrangement
Hydraulic System
9t1817 Filter Group
1908269 Generator Ar
19***69Generator Ar1
19***70Generator Arrangement1
19***72Installation Arrangement1
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1908270 Generator Arrangement-Hydraulic
18***46Lines Group-Hydraulic1
18***47Wiring Group-Generator1
19***70Generator Arrangement1
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1882646 Lines Gp-Hydraulic
Service Equipment And Supplies
2019908 Film-Enclosure
20***08Film; (Generator Enclosure)(Enclosure)1
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320B L serial number reference

The PIN plate is a riveted or stamped metal tag on the upper structure, usually front-right near the cab on later machines, or just inside/beside the cab door post on older 1990s units like the 320B L. Read the first three characters after the model code as the prefix (identifies the production block/series), followed by the running serial number, e.g. 4MR00692.

PrefixIdentifies
4MR320B L
6CR320B L
5GW320B L

Frequently asked questions

What engine does the Caterpillar 320B L excavator use?

The 320B L runs the Cat 3066T, a turbocharged, mechanically governed direct-injection diesel rated at roughly 103 kW (138 hp) gross and 95-96 kW (128 hp) net flywheel power.

What is the operating weight of a Caterpillar 320B L?

Operating weight runs roughly 19.4-20.9 tonnes (about 42,800-46,000 lb), depending on undercarriage, counterweight, and bucket configuration, so check the specific machine's configuration for an exact figure.

What replaced the Caterpillar 320B L?

The 320C / 320C L succeeded the 320B L around the turn of the 2000s, carrying the 3066T forward with a power update and ATAAC aftercooling before Cat later moved the 320 platform to electronic engine control.

What 320B L owners discuss

What engine powers the 320B L, and is it reliable?
The 320B L runs the Cat 3066T, a turbocharged inline-6 diesel around 6.4L, built by Mitsubishi Heavy Industries to Cat's engineering and quality standards. Net power lands around 95 kW (128 hp). Owners and shop techs generally call the 3066T durable and easy to service, with good cold starts and reasonable fuel burn for the class. It is mechanically governed on this generation, so diagnostics are simpler than later electronic-injection engines, but there are fewer built-in self-checks too.
Why does the hydraulic oil run hot after just a few hours of work?
This shows up across 320B-series machines, since the swivel and hydraulic architecture carry over into the long-undercarriage L variant unchanged. Oil can climb to temperature within 3-4 hours even with clean coolers and filters. The usual root cause techs find is a worn center swivel seal bypassing oil, combined with main relief and line relief pressures drifting out of spec with age. Reseal the swivel first, it is the cheap fix, then check main and line relief settings before suspecting the pumps. Aging foam seals around the cooler shrouds that let air recirculate instead of pulling through the cores are another common contributor. Have your dealer verify relief pressure settings against factory spec before running the machine hard.
What undercarriage wear should I expect on a 320B L?
The "L" designation means long undercarriage, built for extra stability and lift capacity versus the standard-frame 320B. The longer, wider undercarriage spreads ground pressure well, but tracks, rollers, sprockets, and idlers still wear steadily under digging duty and are one of the biggest line items in a rebuild. Wear rate depends heavily on underfoot material (rock and abrasive spoil speed it up) and operator habits like spinning on the tracks. Budget for a full undercarriage inspection and likely partial replacement on a machine deep into its second owner cycle.
The swing drifts or the swing motor keeps failing, what's going on?
Owners have reported repeat swing motor failures on this model. The telltale early symptom is the upper continuing to drift after the joystick returns to center instead of stopping cleanly. Techs chasing repeat failures found pilot pressure set below spec and case drain pressure spiking under combined boom-and-bucket motion, which cavitates the swing motor's cushion valves over time. If a swivel reseal or case-drain reroute does not hold past roughly 50 hours, the swing motor itself likely needs to come out for inspection. A swing brake that will not hold is a safety issue around other workers on site, have your dealer verify pilot and case-drain pressures rather than guessing.
Auto-throttle or the engine speed dial acting flaky, is this a common electrical issue?
Yes, this is a known complaint on the 320B L specifically. Auto mode fails to ramp engine speed through its 1-10 range while manual mode works fine. Techs have traced it to a poor ground connection at the throttle actuator (cleans up with contact cleaner but can return once the engine bay heats up) and to a faulty connection between the speed dial and the ECU. Quick check: watch the monitor's speed readout while turning the dial, it should track 1-10 smoothly. If it does not, suspect the dial or its wiring before condemning the actuator or ECU.
What should I check before buying a used 320B L?
Run the engine and cycle every hydraulic function while watching joystick, pedal, gauge, and safety-switch response; sluggish or clunky controls point to wear beyond the obvious. Inspect the undercarriage closely, tracks, rollers, sprockets, and idlers are costly to replace and heavily used examples often need this work soon. Look for oil weeping around the center swivel, main pump, and cylinder seals, and ask to run the machine until it is at full operating temperature since hydraulic faults often only show up hot. Check the boom, stick, and bucket for cracks, bent plate, or repair welds that hint at overload or accident history. Ask for service records; a higher-hour machine with documented maintenance is usually a safer bet than a low-hour machine with no history. Cycle the throttle dial through its full range and confirm the monitor tracks it, since that is a known weak point on this model.
Is the 320B L still a solid choice for an owner-operator today?
Community sentiment leans positive at this price point. Parts availability is good, the 3066T engine is straightforward to work on, and daily service points are easy to reach. The tradeoffs owners flag most are undercarriage wear cost on higher-hour machines and the known gremlins above (swing motor/case-drain sensitivity, throttle actuator grounding, swivel-related overheating). None of these are unusual for a machine of this age and duty cycle, and most have well-documented fixes rather than being mysteries. Budget for undercarriage and hydraulic seal work as a normal cost of ownership, not a surprise.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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