Caterpillar 305.5D
Caterpillarmini hydraulic excavator(no series)

Caterpillar 305.5D

Maintenance schedule, common problems & OEM parts breakdown

The Caterpillar 305.5D CR is a compact radius mini hydraulic excavator designed for high performance in confined work areas. Produced starting in 2010, this machine features a Mitsubishi S4Q2-T engine delivering 47 hp (35 kW) net power. The series is characterized by its ability to keep the upper body within 140 mm (5 and 1/2 in) of the undercarriage during swing. Depending on configuration, operating weights range from approximately 5,305 kg (11,696 lb) for standard setups up to 5,465 kg (12,048 lb) with an enclosed cab.

The D-Series introduced significant improvements in stability and hydraulic efficiency over previous generations. The implementation of load-sensing hydraulics with a variable displacement pump optimizes flow for smoother performance and better fuel economy. In today's used equipment market, the 305.5D remains a high-value asset due to its versatile attachment capabilities, such as the hydraulic pin-grabber quick coupler and 200-degree bucket rotation. Its robust design and ease of serviceability make it a primary choice for parts availability and secondary market reliability.

Below: full specifications, fluids & capacities, the factory service schedule, common service parts, verified fault codes, what owners discuss, attachment guidance, the complete assembly directory, and a serial-number reference. Complete parts lists with full OEM part numbers, exploded diagrams, quantities, and fitment data are available free in Heavy Parts AI.

Caterpillar 305.5D specifications

Engine

ModelCat C2.4
Net Power44.2 hp (32 kW)
Gross Power45.7 hp
Displacement146 cu in
Bore3.4 in
Stroke4 in
Emissions TierU.S. EPA Tier 4 Interim / EU Stage IIIA

Weights

Operating Weight11,958 lb (5,424 kg)
Operating Weight - With Canopy11,596 lb
Ground Pressure4.7 psi

Dimensions

Transport Length5.33 m
Transport Width1.5 m
Transport Height2.55 m
Bucket Width1.98 m
Blade Width6.5 ft

Performance

Maximum Dig Depth3.86 m (152 in)
Blade Lift Height15.9 in
Blade Dig Depth21.9 in
Swing Speed10 rpm
Travel Speed - High2.8 mph
Travel Speed - Low1.7 mph
Maximum Traction Force - High Speed6,025 lb
Maximum Traction Force - Low Speed10,745 lb

Forces

Bucket Digging Force11,443 lb
Stick Digging Force - Standard6,497 lb
Stick Digging Force - Long5,575 lb

Service capacities (summary)

Fuel Tank16.6 gal
Hydraulic Tank18 gal
Hydraulic System Capacity20.6 gal
Engine Oil2.5 gal
Cooling System2.8 gal

Values vary by configuration, region, and serial range — confirm against your machine before planning transport or lifts.

305.5D fluids & capacities

SystemCapacityRecommended fluid
Engine crankcase (with filter)8.2 l (2.2 gal US)Cat DEO; 500 hour change interval per factory spec sheet
Cooling system10.7 l (2.8 gal US)Cat ELC (or SP 17 alternative)
Fuel tank70 l (18.5 gal US)Diesel fuel
Hydraulic system total78 l (20.6 gal US)Cat HYDO; alternatives include Cat Diesel Engine Oil or Cat TDTO (TMS)
Hydraulic tank48 l (12.7 gal US)Cat HYDO
GreasePer maintenance schedule for grease nipples

Capacities are refill values from factory literature — always fill to the dipstick/sight gauge, not the number.

Caterpillar 305.5D maintenance schedule

Service intervalTasks
Every 10 h
  • Check engine oil level and condition
  • Inspect hydraulic fluid level via sight glass
  • Verify coolant level and cap integrity
  • Drain water from fuel water separator
  • Check air filter restriction indicator
  • Inspect all hydraulic hoses for cracks or leaks
  • Check track tension and shoe/pad condition
  • Grease boom, stick, bucket, and swing points
Every 250 h
  • Change engine oil and filter
  • Drain fuel water separator
  • Perform visual inspection of all pins and bushings
  • Check belt and hose condition
  • Inspect radiator and oil cooler fins for debris
Every 500 h
  • Replace fuel filter
  • Replace hydraulic return filter
  • Perform battery service and terminal inspection
  • Conduct detailed undercarriage inspection
  • Test coolant additive/SCA levels
Every 1,000 h
  • Perform hydraulic oil sample analysis (S.O.S)
  • Inspect turbocharger for wear
  • Check ROPS bolt torque
  • Measure undercarriage wear components
  • Inspect final drive oil levels
Every 2,000 h
  • Change hydraulic system oil
  • Perform coolant flush and replacement
  • Conduct comprehensive structural inspection of boom and stick welds
  • Evaluate major machine components
  • Replace worn belts and hoses

Servicing the 305.5D beyond the schedule

Predictive Maintenance & Fluid Analysis

Utilize Cat S.O.S oil sampling to monitor the health of the Mitsubishi S4Q2-T engine and hydraulic system. Regularly analyze engine oil for wear metals like iron or copper, and check hydraulic fluid for particle counts and oxidation. Monitoring coolant pH and SCA levels prevents internal liner pitting. Early detection through fluid analysis identifies contamination before it causes catastrophic pump or engine failure.

Corrective & Common Repairs

Monitor hydraulic return filters and fuel water separators to prevent system contamination. Common repairs often involve addressing worn pins, bushings, or hydraulic hose abrasions. If the machine experiences loss of digging force, inspect the load-sensing hydraulic pump and valve settings. Ensure the engine kill switch and safety lockout bar function correctly to maintain operational integrity during component replacement.

Overhaul & Rebuild Points

Major service milestones include a 2,000-hour hydraulic oil change and coolant flush to prevent system degradation. During structural inspections, evaluate boom and stick welds for fatigue. Monitor the final drive and swing drive for wear; these components require oil changes or gear inspections during deep rebuild. Evaluate the condition of the Mitsubishi engine's turbocharger and fuel injectors during high-hour overhauls.

Seasonal & Environment Servicing

In dusty or quarry environments, check air filter restriction daily and clean radiator/oil cooler fins frequently to prevent overheating. For machines operating in cold climates, ensure the engine glow plugs and battery condition are optimal. In high-use summer conditions, shorten intervals for checking hydraulic hose cracks and track tension to manage increased thermal expansion and abrasive wear from debris.

305.5D fault codes & troubleshooting

CodeMeaningLikely causeWhat to do
110-0Engine Coolant Temperature — Above NormalLow coolant level or thermostat failureInspect cooling system and refill coolant
110-3Engine Coolant Temp Sensor — Voltage HighOpen circuit or sensor failureCheck wiring and replace sensor if faulty
174-3Engine Fuel Temperature — Voltage Above NormalOpen circuit in sensor wiringInspect harness and replace sensor if necessary
190-8Engine Speed — Abnormal FrequencySpeed sensor air gap, sensor failure, or tone ring damageCheck sensor gap and test speed sensor/tone ring
41-38-Volt DC Supply — Voltage Above NormalShort to power on 8V reference circuitInspect sensors sharing the 8V supply and isolate fault
41-48-Volt DC Supply — Voltage Below NormalShort to ground on 8V reference circuitDisconnect sensors one at a time to locate short
2348-9SAE J1939 Data Link #2 — Abnormal Update RateCAN bus wiring damage or termination faultCheck CAN wiring and measure termination resistance
E360Engine Coolant Temperature — HighLow coolant, failed thermostat, or water pump issueDiagnose cooling system; do not operate until resolved
E361Engine Coolant Temperature — Very High (Shutdown)Severe cooling system failurePerform full cooling system diagnosis; engine shutdown required

Codes and remedies are general guidance for this model family — always confirm with diagnostic tooling and your dealer before major repairs.

305.5D attachments & work tools

Buckets

Available in various configurations including ditching buckets and custom excavator buckets. A 24 inch (610 mm) bucket is noted for certain 305.5D CR configurations.

Hydraulic hammers

Compatible with hydraulic hammer attachments. The machine features a closed, load-sensing hydraulic system to support such tools.

Quick couplers

D-Series machines utilize a design with a choice of mechanical pin-grabber or a new hydraulic pin-grabber quick coupler option. Hydraulic quick coupler lines are available from the factory as an option.

Thumbs/grapples

Supports utility thumbs with hydraulic functionality and maximum interchangeability. Options include hydraulic thumbs and progressive link thumbs.

Rippers

Compatible with multi-ripper tooth attachments for breaking through rocky landscapes.

Hydraulic-kit notes

Equipped with a closed, load-sensing hydraulic system. Features include 1-way and 2-way (combined function) auxiliary hydraulic lines and automatic two-speed auxiliary line capability.

All 305.5D assemblies by section

Every catalogued assembly group for the Caterpillar 305.5D. Open an assembly to preview the parts inside — full OEM part numbers are available in Heavy Parts AI.

Air Inlet And Exhaust System
353-2163 Air Cleaner Gp
267-1086 Air Cleaner Gp
344-3236 Extension Gp-Exhaust
280-3732 Lines Gp-Air
267-1040 Lines Gp-Air
320-2234 Manifold Gp-Exhaust
280-3731 Manifold Gp-Inlet
267-1032 Muffler Gp
280-3733 Turbocharger Gp
Basic Engine
270-1845 Camshaft Gp
320-2232 Cover Gp-Valve Mechanism
270-1844 Crankshaft Gp
319-2756 Cylinder Block As
280-3720 Cylinder Block Gp
270-6188 Cylinder Head As
280-3722 Cylinder Head Gp
280-8530 Drain Gp-Ecology -Engine, Hydraulic Tank
28***30Drain Group-Ecology; -Engine, Hydraulic Tank1
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276-0119 Drain Gp-Engine Oil -Ecology
27***19Drain Group-Engine Oil; -Ecology1
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280-3726 Flywheel Gp
280-3725 Gear Gp-Front
280-3724 Housing Gp-Front
303-4577 Mounting Gp-Engine
303-4578 Mounting Gp-Engine
30***78Mounting Group-Engine, Filter Head Adapter1
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276-2215 Mounting Gp-Starting Motor
280-3727 Pan Gp-Oil
270-1843 Piston & Rod Gp
270-1851 Pulley Gp-Crankshaft
270-1848 Valve Mechanism Gp
Cooling System
270-3837 Cooler Gp-Engine Oil
280-3738 Fan Gp-Suction
285-8842 Fan Gp-Suction
270-6252 Pump Gp-Water
280-3730 Pump Gp-Water
352-0064 Radiator & Hyd Oil Cooler Gp
35***64Radiator & Hydraulic Oil Cooler Group1
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Electrical And Starting System
345-1454 Alarm Ar-Travel
347-2114 Alarm Gp-Travel
280-3737 Alternator Gp-Charging
343-9158 Battery & Wiring Gp -Cab
343-9155 Battery & Wiring Gp -Canopy
34***55Battery & Wiring Group; -Canopy1
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270-1866 Glow Plug Gp
300-2799 Heater Gp-Jacket Water
233-0099 Lamp Gp-Flood -Boom
352-0006 Lighting Ar-Flood -Boom
292-5739 Lighting Gp-Flood -Boom
344-3208 Lighting Gp-Flood -Canopy
266-6843 Lighting Gp-Flood -Cab
280-3736 Starting Motor Gp-Electric
267-4942 Wiring Gp-Console -Rh
345-1609 Wiring Gp-Console -Canopy
352-0004 Wiring Gp-Console -Cab
273-7082 Wiring Gp-Engine -Refrigerant Compressor
27***82Wiring Group-Engine; -Refrigerant Compressor1
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353-1825 Wiring Gp-Front -Power Angle
35***25Wiring Group-Front; -Power Angle1
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352-0005 Wiring Gp-Front
345-1564 Wiring Gp-Lighting -Warning Beacon, Power Recep
34***64Wiring Group-Lighting; -Warning Beacon, Power Recep1
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Engine Arrangement
311-8448 Engine Ar-Primary
344-3240 Installation Ar-Engine
Frame And Body
293-7215 C-Frame Gp-Power Angling
341-0374 Counterweight Gp
341-0416 Cover As -Fuel Tank, Lh
341-0417 Cover As -Fuel Tank
341-0414 Cover Gp-Access -Rh
341-0542 Cover Gp-Access -Rh
341-0357 Cover Gp-Fender
341-0419 Cover Gp-Hood
351-8525 Fender Gp -Lh
341-0366 Firewall Gp
266-3874 Frame Gp-Swing -Boom
343-6448 Frame Gp-Upper
352-6599 Guard Gp-Bottom
343-7339 Guard Gp-Bottom
266-3873 Guard Gp-Cylinder -Boom
270-4072 Guard Gp-Cylinder
27***72Guard Group-Cylinder; -Power Angle1
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360-7739 Hood & Guard Gp
341-0411 Hood As -Engine
341-0410 Hood Gp -Engine
265-8778 Lines Gp-Grease
344-0742 Plate As -Firewall
281-0894 Stop Gp-Swing -Boom
352-0714 Suppression Ar-Sound -European Market
35***14Suppression Ar-Sound; -European Market1
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352-0715 Suppression Ar-Sound -Standard
35***15Suppression Ar-Sound; -Standard1
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352-0716 Suppression Ar-Sound -High Ambient
35***16Suppression Ar-Sound; -High Ambient1
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Fuel System
345-1455 Control Ar-Governor -Automatic Idle
34***55Control Ar-Governor; -Automatic Idle1
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347-2110 Control Gp-Governor -Automatic Idle
34***10Control Group-Governor; -Automatic Idle1
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347-2115 Control Gp-Governor -Automatic Idle
34***15Control Group-Governor; -Automatic Idle1
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352-1710 Lines Gp-Fuel Filter
280-3735 Lines Gp-Fuel Injection
280-3734 Pump Gp-Fuel Injection
312-1699 Separator Gp-Water
265-8340 Tank & Mtg Gp-Fuel
Hydraulic System
335-0517 Accumulator Gp-Hydraulic -Charged
33***17Accumulator Group-Hydraulic; -Charged1
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279-4711 Barrel Gp-Pump
344-1531 Control Ar-Auxiliary
344-1532 Control Ar-Auxiliary -Standard Stick
34***32Control Ar-Auxiliary; -Standard Stick1
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344-1533 Control Ar-Auxiliary -Long Stick
34***33Control Ar-Auxiliary; -Long Stick1
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267-3271 Control Ar-Auxiliary -Swing Boom
26***71Control Ar-Auxiliary; -Swing Boom1
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344-0888 Control Ar-Auxiliary -2-Way
352-1247 Control Ar-Pilot Hydraulic -Standard
35***47Control Ar-Pilot Hydraulic; -Standard1
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344-0887 Control Ar-Pilot Hydraulic -Standard
34***87Control Ar-Pilot Hydraulic; -Standard1
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270-4714 Cylinder Gp-Blade -Angle
293-7158 Cylinder Gp-Blade -Raise, Lower
29***58Cylinder Group-Blade; -Raise, Lower1
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282-1535 Cylinder Gp-Boom
344-2045 Cylinder Gp-Bucket
266-6967 Cylinder Gp-Bucket
282-1537 Cylinder Gp-Stick
266-6975 Cylinder Gp-Swing Boom
274-6503 Drain Gp-Oil -Ecology, Hydraulic Tank
27***03Drain Group-Oil; -Ecology, Hydraulic Tank1
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280-8529 Drain Gp-Oil -Hydraulic Tank
28***29Drain Group-Oil; -Hydraulic Tank1
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274-6502 Drain Gp-Oil -Hydraulic Tank
27***02Drain Group-Oil; -Hydraulic Tank1
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282-1534 Drive Gp-Swing
353-2204 Fastener Gp-Lines -Boom
353-2203 Fastener Gp-Lines -Boom
227-0620 Gauge Gp-Sight -Hydraulic Oil Level
22***20Gauge Group-Sight; -Hydraulic Oil Level1
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344-0182 Hydraulic Ar
310-6192 Lines Ar-Boom -Check Valve
266-8149 Lines Ar-Boom
266-8152 Lines Gp-Auxiliary Hydraulic -Boom
26***52Lines Group-Auxiliary Hydraulic; -Boom1
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267-3278 Lines Gp-Auxiliary Hydraulic -Boom
26***78Lines Group-Auxiliary Hydraulic; -Boom1
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344-0637 Lines Gp-Auxiliary Hydraulic -Long Stick
34***37Lines Group-Auxiliary Hydraulic; -Long Stick1
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292-3348 Lines Gp-Auxiliary Hydraulic
29***48Lines Group-Auxiliary Hydraulic1
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344-0636 Lines Gp-Auxiliary Hydraulic -Standard Stick
34***36Lines Group-Auxiliary Hydraulic; -Standard Stick1
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292-3349 Lines Gp-Auxiliary Hydraulic -Long Stick
29***49Lines Group-Auxiliary Hydraulic; -Long Stick1
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292-3331 Lines Gp-Blade -Raise, Lower
29***31Lines Group-Blade; -Raise, Lower1
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280-7604 Lines Gp-Blade -Angle Blade
28***04Lines Group-Blade; -Angle Blade1
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310-6193 Lines Gp-Boom Check Valve
358-5308 Lines Gp-Bucket -Long Stick
35***08Lines Group-Bucket; -Long Stick1
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358-5307 Lines Gp-Bucket
345-2520 Lines Gp-Bucket -2nd Auxiliary, Long Stick
34***20Lines Group-Bucket; -2nd Auxiliary, Long Stick1
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345-2519 Lines Gp-Bucket -2nd Auxiliary, Standard Stick
34***19Lines Group-Bucket; -2nd Auxiliary, Standard Stick1
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292-3324 Lines Gp-Front -Bucket, Stick Cylinder
29***24Lines Group-Front; -Bucket, Stick Cylinder1
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266-8153 Lines Gp-Front
292-3325 Lines Gp-Front -Boom Cylinder
29***25Lines Group-Front; -Boom Cylinder1
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344-0183 Lines Gp-Hydraulic Pump -Main
34***83Lines Group-Hydraulic Pump; -Main1
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267-3282 Lines Gp-Pilot -Joystick, 2-Way
26***82Lines Group-Pilot; -Joystick, 2-Way1
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266-8135 Lines Gp-Pilot -Joystick
278-0826 Lines Gp-Pilot -Auxiliary, Travel
27***26Lines Group-Pilot; -Auxiliary, Travel1
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352-7770 Lines Gp-Pilot -Automatic Idle
35***70Lines Group-Pilot; -Automatic Idle1
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280-7606 Lines Gp-Pilot -Blade
344-0891 Lines Gp-Pilot -Main Control Valve
34***91Lines Group-Pilot; -Main Control Valve1
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344-0892 Lines Gp-Pilot -2-Way
344-2519 Lines Gp-Pilot
346-2830 Lines Gp-Return
351-8540 Lines Gp-Return -Blade
292-3327 Lines Gp-Stick
292-3326 Lines Gp-Swing Cylinder -Boom
29***26Lines Group-Swing Cylinder; -Boom1
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292-3347 Lines Gp-Swing Cylinder -2nd Auxiliary
29***47Lines Group-Swing Cylinder; -2nd Auxiliary1
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292-3332 Lines Gp-Swing Motor
280-7605 Lines Gp-Swing Motor
292-3333 Lines Gp-Travel Motor
280-7619 Lines Gp-Travel Motor
274-4199 Manifold Gp-Control
27***99Manifold Group-Control; -Hydraulic Lockout, Speed Select1
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265-8748 Motor & Mtg Gp-Swing
266-6828 Pump & Mtg Gp-Main Hydraulic
26***28Pump & Mtg Group-Main Hydraulic1
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279-4699 Pump Gp-Gear -Pilot
266-6827 Pump Gp-Main Hydraulic
279-4710 Swashplate Gp
268-3054 Swivel Gp
266-6836 Swivel Gp
341-0390 Tank & Filter Gp-Hydraulic
341-0353 Tank & Mtg Gp-Hydraulic
360-4637 Valve & Mtg Gp-Bank
360-4638 Valve & Mtg Gp-Bank
346-2909 Valve & Mtg Gp-Control -2-Way
34***09Valve & Mtg Group-Control; -2-Way1
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352-0085 Valve & Mtg Gp-Control -Auxiliary, Boom Swing
35***85Valve & Mtg Group-Control; -Auxiliary, Boom Swing1
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352-0084 Valve & Mtg Gp-Pilot -Boom Swing
35***84Valve & Mtg Group-Pilot; -Boom Swing1
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282-9837 Valve & Mtg Gp-Pilot -Travel
28***37Valve & Mtg Group-Pilot; -Travel1
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272-0475 Valve & Mtg Gp-Pilot -Travel
27***75Valve & Mtg Group-Pilot; -Travel1
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360-5403 Valve Gp-Control -Inlet
361-7355 Valve Gp-Control -Stick
325-0758 Valve Gp-Control -Angle Blade
32***58Valve Group-Control; -Angle Blade1
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361-7354 Valve Gp-Control -Boom
272-7823 Valve Gp-Control -Blade
334-7924 Valve Gp-Control -Boom Swing
33***24Valve Group-Control; -Boom Swing1
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334-7923 Valve Gp-Control -Boom Swing
33***23Valve Group-Control; -Boom Swing1
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334-7922 Valve Gp-Control -Swing
272-7825 Valve Gp-Control -Work Tool
27***25Valve Group-Control; -Work Tool1
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361-7352 Valve Gp-Control -Travel, Lh
36***52Valve Group-Control; -Travel, Lh1
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361-7353 Valve Gp-Control -Travel Right
36***53Valve Group-Control; -Travel Right1
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272-7831 Valve Gp-Control -Outlet
272-7826 Valve Gp-Control -Bucket
274-4203 Valve Gp-Diverter -Swing Boom, Work Tool
27***03Valve Group-Diverter; -Swing Boom, Work Tool1
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360-7745 Valve Gp-Main Control -Angle Blade
36***45Valve Group-Main Control; -Angle Blade1
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360-7744 Valve Gp-Main Control -Standard
36***44Valve Group-Main Control; -Standard1
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330-4619 Valve Gp-Pilot -Travel
267-0424 Valve Gp-Pilot -Auxiliary, Boom Swing
26***24Valve Group-Pilot; -Auxiliary, Boom Swing1
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320-6540 Valve Gp-Pilot -Blade Control
32***40Valve Group-Pilot; -Blade Control1
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330-4618 Valve Gp-Pilot -Travel
267-0420 Valve Gp-Pilot -Joystick
191-1392 Valve Gp-Pilot
19***92Valve Group-Pilot; -Blade Control1
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279-4712 Valve Gp-Pump Control
288-0846 Valve Gp-Relief -Thumb
268-3578 Valve Gp-Selector -2-Way
169-1181 Valve Gp-Solenoid
269-2299 Valve Gp-Solenoid
26***99Valve Group-Solenoid; -Auxiliary, Boom Swing1
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282-9318 Valve Gp-Solenoid
Implements
343-5216 Boom Ar
361-1497 Boom Gp
270-6581 Linkage Ar-Bucket -With Lifting Eye
27***81Linkage Ar-Bucket; -With Lifting Eye1
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343-5217 Linkage Ar-Bucket -Standard
277-4348 Linkage Ar-Bucket -With Lifting Eye
27***48Linkage Ar-Bucket; -With Lifting Eye1
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343-5218 Linkage Ar-Bucket -With Lifting Eye
34***18Linkage Ar-Bucket; -With Lifting Eye1
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266-3931 Linkage Ar-Bucket -Standard
278-9934 Linkage Gp-Bucket -With Lifting Eye
27***34Linkage Group-Bucket; -With Lifting Eye1
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277-4380 Linkage Gp-Bucket
361-1484 Stick Ar -Long, Heavy-Duty
360-0562 Stick Ar -2nd Auxiliary, Standard
36***62Stick Ar; -2nd Auxiliary, Standard1
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360-0561 Stick Ar -Long
344-2562 Stick Ar
360-0563 Stick Ar -2nd Auxiliary, Long
360-0560 Stick Ar -Standard
264-8436 Stick Ar-Hoe -Standard
293-6213 Stick Ar-Hoe -Standard, Thumb
270-6503 Stick Ar-Hoe -Long, Heavy Duty
27***03Stick Ar-Hoe; -Long, Heavy Duty1
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293-6214 Stick Ar-Hoe -Long, Thumb
361-1479 Stick Ar-Hoe -Standard
360-6593 Stick Ar-Hoe -Standard, Thumb
360-6594 Stick Ar-Hoe -Long, Thumb
361-1493 Stick Gp-Hoe -Long, Thumb
361-1489 Stick Gp-Hoe -Standard, Thumb
36***89Stick Group-Hoe; -Standard, Thumb1
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266-3919 Stick Gp-Hoe -Standard
270-6579 Stick Gp-Hoe -Standard, Thumb
27***79Stick Group-Hoe; -Standard, Thumb1
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361-1480 Stick Gp-Hoe -Standard
361-1485 Stick Gp-Hoe -Long, Heavy-Duty
36***85Stick Group-Hoe; -Long, Heavy-Duty1
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270-6504 Stick Gp-Hoe -Long, Heavy Duty
27***04Stick Group-Hoe; -Long, Heavy Duty1
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270-6580 Stick Gp-Hoe -Long, Thumb
Lubrication System
317-9621 Breather Gp
320-2237 Breather Gp
280-3721 Filler Gp-Engine Oil
329-4191 Filter & Mtg Gp-Engine Oil
280-3729 Lines Gp-Turbocharger Oil
280-3728 Pump Gp-Engine Oil
Machine Arrangement
Operator Station
267-4374 Accessory Gp-Cab -Screen
267-4377 Accessory Gp-Cab -Fan
282-9307 Air Conditioner & Mounting Gp
28***07Air Conditioner & Mounting Group1
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273-1445 Air Conditioner Gp
356-3487 Air Conditioner Gp -With Air Duct
35***87Air Conditioner Group; -With Air Duct1
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344-3091 Cab Ar -With Air Conditioner
344-8138 Cab Ar -Heater
282-9689 Cab Gp
352-8671 Cab Gp
344-3072 Canopy Ar
344-3114 Canopy As
344-3085 Canopy Gp
283-4171 Compressor Gp-Refrigerant
352-0058 Condenser & Mtg Gp-Refrigerant
35***58Condenser & Mtg Group-Refrigerant1
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263-2275 Console Gp-Operator -Armrest
26***75Console Group-Operator; -Armrest1
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268-2520 Console Gp-Operator -Lh
268-2519 Console Gp-Operator -Rh
297-9326 Control & Mtg Gp-Joystick
272-0474 Control & Mtg Gp-Pedal -Travel
27***74Control & Mtg Group-Pedal; -Travel1
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298-0659 Control Gp-Blade -Angle
282-9834 Control Gp-Hydraulic Hand -Travel
28***34Control Group-Hydraulic Hand; -Travel1
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297-9330 Control Gp-Joystick -Lh
297-9333 Control Gp-Joystick -Rh
297-9327 Control Gp-Joystick -Rh
297-9331 Control Gp-Pilot Operated Hyd -Lh
29***31Control Group-Pilot Operated Hydraulic; -Lh1
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297-9332 Control Gp-Pilot Operated Hyd
29***32Control Group-Pilot Operated Hydraulic1
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297-9334 Control Gp-Pilot Operated Hyd -Rh
29***34Control Group-Pilot Operated Hydraulic; -Rh1
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297-9328 Control Gp-Pilot Operated Hyd -Rh
29***28Control Group-Pilot Operated Hydraulic; -Rh1
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267-4359 Control Gp-Pilot Operated Hyd -Blade
26***59Control Group-Pilot Operated Hydraulic; -Blade1
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344-3089 Cover Gp-Access
281-1195 Door Gp-Cab
356-3821 Duct Gp-Cab Air
282-9310 Duct Gp-Cab Air
353-0004 Guard Gp-Canopy -Mesh
267-4363 Guard Gp-Window
347-1110 Handrail Gp -Canopy
282-9311 Heater & Mtg Gp-Cab
282-9309 Heater Ar-Cab -With Air Duct
273-1450 Heater Gp-Cab
266-6835 Horn Gp-Electric
352-0000 Lines Gp-Air Conditioner
352-0001 Lines Gp-Heater
281-1186 Link Gp-Window
267-4371 Mirror Gp-Down View -Exterior, Rear, Rh
26***71Mirror Group-Down View; -Exterior, Rear, Rh1
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267-4367 Mirror Gp-Rear View -Exterior, Rh
26***67Mirror Group-Rear View; -Exterior, Rh1
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267-4366 Mirror Gp-Rear View -Exterior, Lh
26***66Mirror Group-Rear View; -Exterior, Lh1
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354-0370 Mirror Gp-Rear View -Exterior, Lh
35***70Mirror Group-Rear View; -Exterior, Lh1
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354-0369 Mirror Gp-Rear View -Exterior, Rh
35***69Mirror Group-Rear View; -Exterior, Rh1
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364-0924 Mirror Gp-Rear View -Rh
36***24Mounting Spacer, Mirror Group-Rear View; -Rh1
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364-0925 Mirror Gp-Rear View -Lh
286-9482 Mounting Gp-Mirror
318-4960 Operator Ar
344-3084 Platform Gp-Operator
344-3268 Platform Gp-Operator
267-1615 Seat & Mounting Gp -Low Back, Suspension, Vinyl
26***15Seat & Mounting Group; -Low Back, Suspension, Vinyl1
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267-1614 Seat & Mounting Gp -Cloth, Low Back, Suspension
26***14Seat & Mounting Group; -Cloth, Low Back, Suspension1
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283-0278 Seat Belt Gp -Retractable, 2-In
28***78Seat Belt Group; -Retractable, 2-In1
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267-1616 Seat Belt Gp -Retractable, 3-In
26***16Seat Belt Group; -Retractable, 3-In1
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267-1617 Seat Gp-Suspension -Cloth, High Back
26***17Seat Group-Suspension; -Cloth, High Back1
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273-7001 Washer Gp-Window
280-0421 Window Gp-Front
281-4451 Window Gp-Sliding
Power Train
282-1533 Drive Gp-Final
265-8758 Motor & Mtg Gp-Travel
264-8424 Power Train Ar
Service Equipment And Supplies
358-9166 Cap Gp-Protection
273-0475 Film Gp -Control Pattern
268-4783 Film Gp -Auxiliary
280-7671 Film Gp
353-2953 Film Gp -Auxiliary
363-4604 Film Gp -Cab Heater
283-4718 Film Gp -Standard
362-3221 Film Gp -Cab
273-0745 Plate & Film Gp -U.S.
273-0746 Plate & Film Gp -International
27***46Plate & Film Group; -International1
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343-5187 Plate & Film Gp
Undercarriage
344-1565 Frame Gp-Undercarriage
260-6344 Gear & Bearing Gp-Swing
263-9263 Guard Gp-Track Guide
265-8732 Idler Gp-Front -Lh
265-8731 Idler Gp-Front
265-8733 Idler Gp-Front -Rh
263-9240 Link As-Track
263-9246 Pad Gp-Track Rubber
351-8817 Roller Ar-Track & Carrier
265-7675 Roller Gp-Track Carrier
265-7674 Roller Gp-Track-Center Flange
26***74Roller Group-Track-Center Flange1
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263-9243 Track Ar -With Rubber Pads
263-9245 Track Gp -Steel, With Rubber Pads, Rh
26***45Track Group; -Steel, With Rubber Pads, Rh1
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263-9242 Track Gp -With Rubber Pads
263-9238 Track Gp -Steel
263-9241 Track Gp -With Rubber Pads
263-9239 Track Gp -Steel
263-9244 Track Gp -Steel, With Rubber Pads, Lh
26***44Track Group; -Steel, With Rubber Pads, Lh1
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354-1572 Track Gp -Rubber Belt
344-1564 Undercarriage Ar
Work Tools
261-1141 Blade & Mounting Gp
280-2320 Blade & Mounting Gp -Power Angle
28***20Blade & Mounting Group; -Power Angle1
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343-5213 Blade Ar
343-5192 Blade Ar-Angling
278-2041 Blade Gp-Straight
290-3076 Mounting Gp-Bucket

305.5D serial number reference

The machine PIN is located on a metal identification plate riveted to the main frame, typically on the right-hand side below the cab or near the boom base. To read it, identify the first three alphanumeric characters as the prefix (model/factory) and the following digits as the sequence ID.

PrefixIdentifies
FLZ305.5D CR (Compact Radius)

Frequently asked questions

What engine is used in the Caterpillar 305.5D?

The Caterpillar 305.5D is powered by a Mitsubishi S4Q2-T engine, providing 47 hp (35 kW) of net power.

What is the operating weight of this machine?

The operating weight varies by configuration: approximately 5,305 kg (11,696 lb) for standard models and up to 5,465 kg (12,048 lb) when equipped with an enclosed cab.

What replaced the 305.5D?

The 305.5D was part of the D-Series lineage; newer generations like the 305E and subsequent Next Generation models have succeeded this series in the Caterpillar lineup.

What 305.5D owners discuss

What hydraulic system configuration is found on the 305.5D?
The machine utilizes a closed, load-sensing hydraulic system featuring a variable displacement piston pump for smooth and powerful performance.
What are common electrical failure symptoms in Caterpillar excavators?
Electrical instability often manifests as unpredictable fault codes, startup failures, or erratic ECM behavior. Common root causes include moisture intrusion into connectors, loose or corroded grounds, and voltage loss under load due to battery deterioration or alternator failure.
What engine-related issues should be monitored on this series?
Potential concerns include starting difficulties, excessive smoke (indicating fuel/oil leaks or combustion issues), and unusual noises. Power loss may also occur if the drive coupling is worn or slipping.
What are the known failure points for hydraulic motors in CAT track drives?
A frequent issue in track drive motors is a leak occurring between the sprocket and the back side of the motor, typically caused by a failed duo-cone seal (also called a floating face seal or mechanical face seal).
What hydraulic fluid alternatives are acceptable if Caterpillar HYDO is unavailable?
Acceptable alternatives include Cat Diesel Engine Oil, Cat Transmission/Drive Train Oil (TDTO/TMS), Cat Multi-Purpose Tractor Oil (MTO), or a commercial heavy-duty diesel engine oil with a minimum zinc content of 900 ppm.
What should be checked when buying a used 305.5D?
Verify if the 'Joystick Control Selector' (pattern changer) is installed, as this is an 'if equipped' feature located on the cab floor near the left-side door. Additionally, inspect the hydraulic quick coupler for wear and check the condition of the undercarriage tracks.

Compiled from owner and technician discussions across the industry — experiences vary by serial range and machine history.

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